CNSL, a Promising Building Blocks for Sustainable Molecular Design of Surfactants: A Critical Review

Surfactants are crystallizing a certain focus for consumer interest, and their market is still expected to grow by 4 to 5% each year. Most of the time these surfactants are of petroleum origin and are not often biodegradable. Cashew Nut Shell Liquid (CNSL) is a promising non-edible renewable resource, directly extracted from the shell of the cashew nut. The interesting structure of CNSL and its components (cardanol, anacardic acid and cardol) lead to the synthesis of biobased surfactants. Indeed, non-ionic, anionic, cationic and zwitterionic surfactants based on CNSL have been reported in the literature. Even now, CNSL is absent or barely mentioned in specialized review or chapters talking about synthetic biobased surfactants. Thus, this review focuses on CNSL as a building block for the synthesis of surfactants. In the first part, it describes and criticizes the synthesis of molecules and in the second part, it compares the efficiency and the properties (CMC, surface tension, kraft temperature, biodegradability) of the obtained products with each other and with commercial ones.

Cardanol-derived cationic surfactants enabling the superior antibacterial activity of single-walled carbon nanotubes

Single-walled carbon nanotubes (SWCNTs) are potential antibacterial material, and their antibacterial activity in aqueous solutions depends on efficient surfactants to create strong interactions between well-dispersed SWCNTs and bacterial cells. Here, we designed and synthesized a new family of cationic surfactants by introducing different positively charged hydrophilic heads, i.e. -(CH₂)₆N⁺(CH₃)₃Br^-, -(CH₂)₂N⁺(CH₃)₃Br^- and -(CH₂)₂N⁺PyridineBr^-, to cardanol obtained from cashew nut shell liquid. These surfactants can efficiently disperse SWCNTs in aqueous solutions because benzene rings and olefin chains in cardanol enable their strong π-stacking on SWCNTs. A much higher fraction of SWCNTs can be dispersed individually compared to the commonly used surfactant, dodecylbenzene-sulfonate sodium (SDBS). SWCNTs dispersed in the cardanol-derived surfactants demonstrate significantly improved antibacterial activity. At the concentration of 0.5 wt%, their minimum inhibitory concentration is 0.33 and 0.02 μg ml^-1 against E. coli and S. aureus, respectively, which is only 0.8%-1.5% of that of SDBS-dispersed SWCNTs. The strong antibacterial activity can be attributed to both better dispersion of SWCNTs and positive charges introduced by hydrophilic heads, which are attracted to negatively charged bacterial cell surfaces. These cardanol-derived surfactants are promising as sustainable surfactants for enabling various SWCNT applications.

Modification of Renewable Cardanol onto Carbon Fiber for the Improved Interfacial Properties of Advanced Polymer Composites

A facile in situ polymerization was developed for grafting renewable cardanol onto the carbon fiber (CF) surfaces to strengthen the fiber–matrix interface. CFs were chemically modified with hydroxyl groups by using an aryl diazonium reaction, and then copolymerized in situ with hexachlorocyclotriphosphazene (HCCP) and cardanol to build cardanol-modified fibers (CF-cardanol). The cardanol molecules were successfully introduced, as confirmed using Raman spectra and X-ray photoelectron spectroscopy (XPS); the cardanol molecules were found to increase the surface roughness, energy, interfacial wettability, and activity with the matrix resin. As a result, the interlaminar shear strength (ILSS) of CF-cardanol composites increased from 48.2 to 68.13 MPa. In addition, the anti-hydrothermal ageing properties of the modified composites were significantly increased. The reinforcing mechanisms of the fiber–matrix interface were also studied.

Synthesis of a tyrosinase inhibitor by consecutive ethenolysis and cross-metathesis of crude cashew nutshell liquid

A convenient and sustainable three-step synthesis of the tyrosinase inhibitor 2-hydroxy-6-tridecylbenzoic acid was developed that starts directly from the anacardic acid component of natural cashew nutshell liquid (CNSL). Natural CNSL contains 60-70% of anacardic acid as a mixture of several double bond isomers. The anacardic acid component was converted into a uniform starting material by ethenolysis of the entire mixture and subsequent selective precipitation of 6-(ω-nonenyl)salicylic acid from cold pentane. The olefinic side chain of this intermediate was elongated by its cross-metathesis with 1-hexene using a first generation Hoveyda-Grubbs catalyst, which was reused as precatalyst in a subsequent hydrogenation step. Overall, the target compound was obtained in an overall yield of 61% based on the unsaturated anacardic acid content and 34% based on the crude CNSL.

Plasticizers Derived from Biomass Resources: A Short Review

With rising environmental concerns and depletion of petrochemical resources, biomass-based chemicals have been paid more attention. Polyvinyl chloride (PVC) plasticizers derived from biomass resources (vegetable oil, cardanol, vegetable fatty acid, glycerol and citric acid) have been widely studied to replace petroleum-based o-phthalate plasticizers. These bio-based plasticizers mainly include epoxidized plasticizer, polyester plasticizer, macromolecular plasticizer, flame retardant plasticizer, citric acid ester plasticizer, glyceryl ester plasticizer and internal plasticizer. Bio-based plasticizers with the advantages of renewability, degradability, hypotoxicity, excellent solvent resistant extraction and plasticizing performances make them potential to replace o-phthalate plasticizers partially or totally. In this review, we classify different types of bio-based plasticizers according to their chemical structure and function, and highlight recent advances in multifunctional applications of bio-based plasticizers in PVC products. This study will increase the interest of researchers in bio-based plasticizers and the development of new ideas in this field.

Construction of Hierarchical Natural Fabric Surface Structure Based on Two-Dimensional Boron Nitride Nanosheets and Its Application for Preparing Biobased Toughened Unsaturated Polyester Resin Composites

It has been a big challenge to prepare the unsaturated polyester resin (UPR) composites with good fire safety, interfacial quality, and impact strength in an environmentally friendly way. In this study, to improve interfacial performance of fabric-reinforced UPR composites, nontoxic two-dimensional hexagonal boron nitride (h-BN) nanosheets were assembled on the surface of ramie fabrics, where sodium alginate acts as a green dispersant to disperse h-BN sheets during the process. Then, the biobased phosphorus-containing toughening agent (PCTA) was synthesized to simultaneously improve the impact strength and fire safety of the composite. With application of h-BN nanosheets-assembled fabric (AF) and 20 wt % of PCTA, the AF/UPR@PCTA₂₀ composite presented the maximum 41.2% decrease in the value of peak heat release rate and a maximum 17.8% decrease in the value of total heat release, which also reached V-0 rating in the vertical burning test. Meanwhile, the AF/UPR@PCTA₂₀ composite showed an obvious increase in limiting oxygen index, from 24.0 to 29.5% compared with RF/UPR. The flame retardant mechanism was investigated from gas phase and condensed phase. Furthermore, compared to neat RF/UPR composite, the AF/UPR@PCTA₂₀ composite showed a significant 68.8% improvement in impact strength, implying an extreme toughening effect of PCTA on UPR composites. The research provides a viable green method for the development of environmentally friendly UPR composites in the future.

An environmentally sustainable plasticizer toughened polylactide

Cardanol (CD), derived from renewable natural cashew nutshell liquid, has been used as a new plasticizer for polylactide (PLA), to create blends which retain the environmentally friendly features of PLA. The differential scanning calorimetry (DSC), dynamic mechanical thermal analysis (DMTA) and scanning electron microscopy (SEM) results all reveal that PLA and CD show good miscibility at low CD content. CD significantly decreased the glass transition temperature and enhanced the crystallization ability of PLA, demonstrating good plasticizing efficiency with PLA. At 10 wt% CD, ultimate elongation and impact toughness increased to 472% and 9.4 kJ m-2, respectively, which represented improvements of 31-fold and 2.6-fold over the corresponding measurements for neat PLA. The plasticization effect of CD was also demonstrated by the decreased melt complex viscosity and shear storage modulus at lower CD content for the blends when compared with neat PLA. Thus, the investigated CD presents an interesting candidate for a PLA plasticizer, meeting "double green" criteria. No cytotoxicity was found for the blends and hence they may be suitable for biomedical applications.

Lubrication and plasticization behavior of large-size micro-spherical structured SiO2 for natural rubber

In many rubber dynamic applications such as tires and seals, imparting excellent flex fatigue properties and processing behavior are of prime importance. Research in this direction has been done based on a judicious choice of polymer type or a blend thereof and the compounding ingredients. In this study, the effect of micro-spherical SiO₂ on the flex fatigue properties and processing behavior of natural rubber (NR) is studied. Two different particle sizes of spherical SiO₂ (N90, average diameter: 200 nm and N98, average diameter: 120 nm) were used to optimize the flex fatigue properties and processing behavior, and the mechanism is investigated. In this blend, 5 phr loading of N90 was effective in imparting the best overall combination of properties. This work was aimed at providing some theoretical basis and application basis for the use of micro-spherical SiO₂ in the rubber industry.

In many rubber dynamic applications such as tires and seals, imparting excellent flex fatigue properties and processing behavior are of prime importance. Micro-spherical N90 and N98 play boundary lubrication action during rubber processing.

Thiol-functionalized nanogels as reactive plasticizers for crosslinked polymer networks

Significant efforts have been expended to mitigate plasticizer migration from crosslinked methacrylic and poly(vinyl chloride) polymer networks by synthesizing reactive plasticizers that can blend homogenously within the networks to reduce polymer property change, acute toxicity and downstream environmental effects of plasticizer migration with limited and varying amount of success. We hypothesized that appropriate thiol-functionalized nanogels synthesized using the same monomers as the parent network to generate highly compact, crosslinked structures will form thermally stable, homogenous networks and perform as optimal reactive plasticizers. Nanogels were synthesized via a thiol-Michael addition solution polymerization and incorporated at different mass ratios within a polyethylene glycol 400 urethane dimethacrylic monomer to form photo-crosslinked networks. While maintaining the inherent hydrolytic stability, thermal stability and biocompatibility of the parent matrix at ~99% acrylic group conversion, the PEG400 urethane dimethacrylic -nanogel networks retained optical clarity with >90% visible light transmission at 20wt% nanogel concentration within the matrix. The addition of the nanogels also enhanced the elongation of the parent matrix by up to 320%, while a 37°C reduction in glass transition temperature (∆T_g) and ≥50% reduction in modulus was observed. A 52% reduction in the shrinkage stress of the material was also noted. The results indicate that the application of thiol-functionalized nanogels as plasticizers to alter the bulk properties of the parent matrix while mitigating plasticizer migration by covalently crosslinking the nanogels within the polymer matrix provides a simple yet efficient technique to generate network-specific plasticizers with the ability to alter targeted properties within polymers.

Antibacterial coating on in-line suction respiratory catheter to inhibit the bacterial biofilm formation using renewable cardanyl methacrylate copolymer

Health-care materials associated with infections are very common in hospital admitted patients. There are generally infected by contact with the catheter or other multipurpose devices which are contacted with microbes. The respiratory infections associated with the pathogens having strong biofilm forming ability on catheter surface, causes life-threatening in every year. Therefore, a catheter coating material is of great interest which inhibits the biofilm formation of pathogens on a catheter to prevent respiratory infections. In this study, we synthesized cardanol containing copolymers as antimicrobial healthcare material via radical polymerization of cardanyl methacrylate (CMA) with styrene (St) monomer in presence of free radical initiator. The rate of polymerization was drastically reduced with the increase of feeding CMA monomer in copolymer. The thermal and mechanical properties were found to increase with incorporation of cardanol moiety in brittle and hard polystyrene. This soft copolymer was grafted onto polyvinyl chloride respiratory catheter which showed high antibacterial activity, inhibit the biofilm formation and also prevent bacterial adhesion. Therefore, the developed coating material on respiratory catheter surface is effective way to control the respiratory catheter-associated nosocomial infections.

Nanostructured coordination complexes/polymers derived from cardanol: “one-pot, two-step” solventless synthesis and characterization

An eco-design of Cardanol and Mn(ii)/Co(ii) based nanostructured CP with octahedral geometry and form micro to nano spheres that self arranged to contour amorphous, layered morphology with desirable antibiofilm activity and high thermal stability.

Structure and thermal properties of phosphorus-containing polyol synthesized from cardanol

P-Containing cardanol polyol (PCP), a novel cardanol derivative, was synthesized.

Photoageing of cardanol: characterization, circumvention by side chain methoxylation and application for photocrosslinkable polymers

Photoageing of cardanol and its limitation by methoxylation of the side chain to produce photocrosslinkable copolymers of tunable reactivity.

One-pot green synthesis of eumelanin: process optimization and its characterization

Herein, we propose the importance of Taguchi’s design of experiment methodology for increasing the yield of eumelanin using l-Dopa as the substrate and tyrosinase enzyme from Amorphophallus campanulatus as the biocatalyst.

High performance epoxy protective coatings incorporated with polyaniline nanowires using cardanol-based phenalkamine as the curing agent

High performance epoxy protective coating with high impedance modulus after 60 days immersion.

Synthesis and Characterization of 4-Aryl-4H-chromenes from H-Cardanol

We have synthesized and characterized a variety of fat-soluble, low-melting and medicinally useful 4-aryl-4 H-chromenes from H-cardanol (side-chain perhydrogenated cardanol, 3-pentadecylphenol), a renewable and low-cost product from locally grown cashew nut trees ( Anacardium occidentale L.). We incorporated H-cardanol into the aromatic rings of either 4 H-chromene or phenol, or both. Substitution of C4SMe in N-methyl-4-(methylthio)-3-nitro-4 H-chromene-2-amines with H-cardanol was regio-specific at the C6 position.

Thermally cross-linked and sulphur-cured soft TPVs based on S-EB-S and S-SBR blends

Novel thermally cross-linked and sulphur-vulcanized TPVs based on S-EB-S and S-SBR blends have registered good mechanical and dynamic mechanical properties with reduced hardness suitable for automotive applications.