Understanding differences in rate versus product determining steps to enhance sequence control in epoxide/cyclic anhydride copolymers

One-pot synthesis of random, gradient, and block polyesters via the ring opening copolymerization of epoxides and cyclic anhydrides is investigated using simple yttrium salt catalysts. Impact of rate versus product determining steps is discussed.

Iodine and alkali metal alkoxides: a simple and versatile catalytic system for fully alternating polyester synthesis from phthalic anhydride and epoxides

Regioselective ROCOP of various epoxides with phthalic anhydride using readily available and economical catalysts i.e. I2 in combination with alkali metal alkoxides was used.

Mg(ii) heterodinuclear catalysts delivering carbon dioxide derived multi-block polymers

Carbon dioxide derived polymers are emerging as useful materials for applications spanning packaging, construction, house-hold goods and automotive components. To accelerate and broaden their uptake requires both more active and selective catalysts and greater structural diversity for the carbon dioxide derived polymers. Here, highly active catalysts show controllable selectivity for the enchainment of mixtures of epoxide, anhydride, carbon dioxide and lactone. Firstly, metal dependent selectivity differences are uncovered using a series of dinuclear catalysts, Mg(ii)Mg(ii), Zn(ii)Zn(ii), Mg(ii)Zn(ii), and Mg(ii)Co(ii), each exposed to mixtures of bio-derived tricyclic anhydride, cyclohexene oxide and carbon dioxide (1 bar). Depending upon the metal combinations, different block structures are possible with Zn(ii)Zn(ii) yielding poly(ester-b-carbonate); Mg(ii)Mg(ii) or Mg(ii)Co(ii) catalysts delivering poly(carbonate-b-ester); and Mg(ii)Zn(ii) furnishing a random copolymer. These results indicate that carbon dioxide insertion reactions follow the order Co(ii) > Mg(ii) > Zn(ii). Using the most active and selective catalyst, Mg(ii)Co(ii), and exploiting reversible on/off switches between carbon dioxide/nitrogen at 1 bar delivers precision triblock (ABA), pentablock (BABAB) and heptablock (ABABABA) polymers (where A = poly(cyclohexylene oxide-alt-tricyclic anhydride), PE; B = poly(cyclohexene carbonate), PCHC). The Mg(ii)Co(ii) catalyst also selectively polymerizes a mixture of anhydride, carbon dioxide, cyclohexene oxide and ε-caprolactone to deliver a CBABC pentablock copolymer (A = PE, B = PCHC C = poly(caprolactone), PCL). The catalysts combine high activity and selectivity to deliver new polymers featuring regularly placed carbon dioxide and biomass derived linkages.

Record Productivity and Unprecedented Molecular Weight for Ring-Opening Copolymerization of Epoxides and Cyclic Anhydrides Enabled by Organoboron Catalysts

Producing polyesters with high molecular weight (M_n ) through ring-opening copolymerization (ROCOP) of epoxides with cyclic anhydrides remains a major challenge. Herein, we communicate a metal-free, highly active, and high thermoresistance system for the ROCOP of epoxides with cyclic anhydrides to prepare polyesters (13 examples). The organoboron catalysts can endure a reaction temperature as high as 180 °C for the ROCOP of cyclohexane oxide (CHO) with phthalic anhydride (PA) without the observation of any side reactions. The average M_n of the produced poly(CHO-alt-PA) climbed to 94.5 kDa with low polydispersity (Ð=1.19). Furthermore, an unprecedented turnover number of 9900, equivalent to an efficiency of 7.4 kg of polyester/g of catalyst, was achieved at a feed ratio of CHO/PA/catalyst=20000:10000:1 at 150 °C. Kinetic studies, crystal structure analysis, ¹¹ B NMR spectra, and DFT calculations provided mechanistic justification for the effectiveness of the catalyst system.

Terpolymerization of CO2 with Epoxides and Cyclic Organic Anhydrides or Cyclic Esters

The synthesis of polymeric materials starting from CO2 as a feedstock is an active task of research. In particular, the copolymerization of CO2 with epoxides via ring-opening copolymerization (ROCOP) offers a simple, efficient route to synthesize aliphatic polycarbonates (APC). In many cases, APC display poor physical and chemical properties, limiting their range of application. The terpolymerization of CO2 with epoxides and organic anhydrides or cyclic esters offers the possibility, combining the ROCOP with ring-opening polymerization (ROP), to access a wide range of materials containing polycarbonate and polyester segments along the polymer chain, showing enhanced properties with respect to the simple APC. This review will cover the last advancements in the field, evidencing the crucial role of the catalytic system in determining the microstructural features of the final polymer.

Fabrication and characterization of the ternary composite catalyst system of ZnGA/RET/DMC for the terpolymerization of CO2, propylene oxide and trimellitic anhydride

To achieve the poly(propylene carbonate trimellitic anhydride) (PPCTMA) with excellent performance, high molecular weight, enhanced yield and good thermal stability, the ternary composite catalyst system of zinc glutarate/rare earth ternary complex/double metal cyanide (ZnGA/RET/DMC) was proposed to perform the terpolymerization of CO₂, propylene oxide and trimellitic anhydride. Since the crystallinity and surface activity point of Zn–Co DMC could significantly influence the catalytic ability, mechanical ball milling was applied to increase the surface area of the Zn–Co DMC catalyst with better surface activity point. Moreover, the ZnGA/RET/DMC composite catalytic system and polycarbonate products were comparatively evaluated by XRD, SEM, FT-IR, TGA, NMR, XPS and TEM. Experimental results showed that the ZnGA/RET/DMC composite catalyst system displayed outstanding synergistic effect on the terpolymerization of CO₂, PO and TMA with better selectivity, activity, and higher molecular weight (M_w) tercopolymer than those of the individual catalyst. According to optimum reaction conditions, the M_w of PPCTMA could be up to 8.29 × 10⁴ g mol⁻¹, and the yield could be up to 66 g_polym/g_cat. The alternating tercopolymer, PPCTMA, showed wonderful thermal stability and high decomposition temperature (TGA_10% = 313 °C). A possible synergistic catalytic mechanism of the ZnGA/RET/DMC ternary composite catalyst system was also conjectured.

For poly(propylene carbonate trimellitic anhydride) with good yield, thermal stability and high molecular weight, a catalyst of zinc glutarate/rare earth ternary complex/double metal cyanide was used for terpolymerization of CO₂, propylene oxide and trimellitic anhydride.

Cross-Linked Networks in Poly(propylene carbonate) by Incorporating (Maleic Anhydride/cis-1,2,3,6-Tetrahydrophthalic Anhydride) Oligomer in CO2/Propylene Oxide Copolymerization: Improving and Tailoring Thermal, Mechanical, and Dimensional Properties

Poly(propylene carbonate) (PPC) from CO₂ and propylene oxide (PO) has wide potential applications as a degradable "plastic". However, the thermal stability and mechanical properties of PPC cannot meet most of the application requirements. Herein, we focus on improving these properties. A (maleic anhydride/cis-1,2,3,6-tetrahydrophthalic anhydride) (MA/THPA) oligomer containing several cyclocarboxylic anhydride groups, which can copolymerize with PO, has been readily synthesized and used as the third comonomer to prepare PPC with cross-linked networks. The gel contents increase from 16 to 42% with increasing MA/THPA oligomer feed contents from 0.5 to 4 wt % of PO. The formation of cross-linked networks in PPC greatly improves the thermal, mechanical, and dimensional properties. The 5% weight-loss degradation temperature increases from 217 °C to nearly 290 °C before and after cross-linking, which ensures that PPC does not decompose in melt processing. The tensile strength of the copolymer is in the range of 22.2-44.3 MPa with elongation at break of 11-312%. The maximum tensile strength is improved by 143% compared to that of PPC. When the MA/THPA oligomer feed is above 3 wt % of PO, the hot-set elongation of the copolymer at 65 °C decreases more than 10 times when compared with that of PPC, and the permanent deformation is close to 0, while it is 145% for PPC. The dimensional stability is improved sharply. It can overcome the cold flow phenomenon of PPC. The improvement of the above comprehensive properties is of great significance to the practical application of PPC in various fields.

Enhanced Poly(propylene carbonate) with Thermoplastic Networks: A Cross-Linking Role of Maleic Anhydride Oligomer in CO2/PO Copolymerization

Cross-linking is an effective way to enhance biodegradable poly(propylene carbonate) (PPC) from CO₂ and propylene oxide (PO). Cross-linked PPC can be prepared by one-step terpolymerization of multifunctional third monomers with CO₂ and PO. However, few such third monomers are available. Each molecule of maleic anhydride oligomer (MAO) contains more than two cyclic anhydride groups. Here, we use it to synthesize PPC with cross-linked networks by adding a small quantity of MAO (0.625-5 wt% of PO) in CO₂/PO copolymerization that was catalyzed by zinc glutarate. The formation of networks in the prepared copolymers was confirmed by the presence of gel in copolymers combined Fourier transform infrared spectroscopy (FT-IR), ¹H NMR, and the improved mechanical properties. The 5% weight-loss degradation temperatures and maximum weight-loss degradation temperatures greatly increase up to 289.8 °C and 308.8 °C, respectively, which are remarkably high when compared to those of PPC. The minimum permanent deformation of the copolymers closes to 0, while that of PPC is 173%. The maximum tensile strength of the copolymers is 25.5 MPa higher than that of PPC, reaching 38.4 MPa, and it still has some toughness with the elongation at break of 25%. The above phenomena indicate that MAO that was inserted in PPC chains play a cross-linking role, which results in enhanced thermal stability, dimensional stability, and mechanical strength, comprehensively.

A Zn-MOF-Catalyzed Terpolymerization of Propylene Oxide, CO2, and β-butyrolactone

The terpolymerization of propylene oxide (PO), CO2, and a lactone is one of the prominent sustainable procedures for synthesizing thermoplastic materials at an industrial scale. Herein, the one-pot terpolymerization of PO, CO2, and β-butyrolactone (BBL) was achieved for the first time using a heterogeneous nano-sized catalyst: zinc glutarate (ZnGA-20). The reactivity of both PO and BBL increased with the CO2 pressure, and the polyester content of the terpolymer poly (carbonate-co-ester) could be tuned by controlling the infeed ratio of PO to BBL. When the polyester content increased, the thermal stability of the polymers increased, whereas the glass transition temperature (Tg) decreased.

Enhanced Poly(Propylene Carbonate) with Thermoplastic Networks: A One-Pot Synthesis from Carbon Dioxide, Propylene Oxide, and a Carboxylic Dianhydride

Thermally and mechanically enhanced poly(propylene carbonate) (PPC) with networks was prepared by adding a cyclic carboxylic dianhydride, bicyclo(2,2,2)oct-7-ene-2,3,5,6-tetracarboxylic dianhydride (BTCDA), in the CO₂/propylene oxide (PO) copolymerization. The obtained copolymers were characterized by FT-IR, ¹H NMR, DSC, and TGA. The gel, melt flow rate, hot-set elongation, and tensile properties were also measured. The formation of networks was confirmed by the presence of gel and the shape recovery after the hot-set elongation test. The minimum permanent deformation of the copolymer is 3.8% and that of PPC is 4539% higher than this value. The results show that BTCDA units are inserted into the backbone of PPC, and the PPC chains are connected successfully owing to cyclic multifunctional anhydride groups in BTCDA. With increasing feed molar ratio of BTCDA to PO from 1 to 4%, the yield strength of copolymers increases from 18.1 to 37.4 MPa compared to 12.9 MPa of PPC. The 5% weight-loss degradation temperatures and maximum weight-loss degradation temperatures greatly increase up to 276.4 and 294.7 °C, respectively, which are 58.6 °C and 55.1 °C higher than those of PPC. These enhanced properties originate from the formation of crosslinks by the rigid and bulky multifunctional dianhydride.

Synthesis of Zn-Fe double metal cyanide complexes with imidazolium-based ionic liquid cocatalysts via ball milling for copolymerization of CO2 and propylene oxide

In this work, Zn-Fe double metal cyanide (DMC) catalysts were successfully synthesized via clean and efficient ball milling. Imidazolium-based ionic liquids as cocatalysts were incorporated into the structure of the DMC catalysts during the grinding process. The modified Zn-Fe DMC catalysts were effective for the alternating copolymerization of carbon dioxide and propylene oxide under controlled reaction conditions. The properties and structures of the Zn-Fe DMC catalysts and the resulting polymers were characterized by Fourier transform infrared spectroscopy, scanning electron microscopy, X-ray diffraction, elemental analysis, 1H and 13C NMR spectroscopy, gel permeation chromatography, and thermogravimetric analysis. The results indicate that the Zn-Fe DMC catalysts exhibit higher thermal stability compared to the DMC catalysts without imidazolium-based ionic liquids (DMC-Blank). We determined that the introduction of a small amount of imidazolium-based ionic liquids can increase the carbonate content of the poly(propylene carbonate) (PPC) copolymer in the range of 18.48-29.00%. The turnover numbers of PPC were ∼4.40. In addition, the measured number-average relative molecular mass was in the range of 2.96 × 103-4.98 × 103 with a narrow polydispersity index of 1.00-1.08.

Zinc versus Magnesium: Orthogonal Catalyst Reactivity in Selective Polymerizations of Epoxides, Bio-derived Anhydrides and Carbon Dioxide

Developing selective polymerizations from complex monomer mixtures is an important challenge. Here, dinuclear catalysts allow selective polymerization from mixtures of sterically hindered tricyclic anhydrides, carbon dioxide and epoxides to yield well-controlled copoly(ester-carbonates). Surprisingly, two very similar homogeneous catalysts differing only in the central metal, zinc versus magnesium, show very high but diametrically opposite monomer selectivity. The selectivity is attributed to different polymerization kinetics and to steric factors associated with the anhydrides.

Zinc glutarate-mediated copolymerization of CO2 and PO – parameter studies using design of experiments

Parameter studies of the PO/CO₂-copolymerization revealed the importance of the surface coverage of a nanoscopic ZnGA catalyst.

Ring-Opening Copolymerization of Epoxides and Cyclic Anhydrides with Discrete Metal Complexes: Structure-Property Relationships

Polyesters synthesized through the alternating copolymerization of epoxides and cyclic anhydrides compose a growing class of polymers that exhibit an impressive array of chemical and physical properties. Because they are synthesized through the chain-growth polymerization of two variable monomers, their syntheses can be controlled by discrete metal complexes, and the resulting materials vary widely in their functionality and physical properties. This polymer-focused review gives a perspective on the current state of the field of epoxide/anhydride copolymerization mediated by discrete catalysts and the relationships between the structures and properties of these polyesters.

Chemoselective Polymerizations from Mixtures of Epoxide, Lactone, Anhydride, and Carbon Dioxide

Controlling polymer composition starting from mixtures of monomers is an important, but rarely achieved, target. Here a single switchable catalyst for both ring-opening polymerization (ROP) of lactones and ring-opening copolymerization (ROCOP) of epoxides, anhydrides, and CO2 is investigated, using both experimental and theoretical methods. Different combinations of four model monomers-ε-caprolactone, cyclohexene oxide, phthalic anhydride, and carbon dioxide-are investigated using a single dizinc catalyst. The catalyst switches between the distinct polymerization cycles and shows high monomer selectivity, resulting in block sequence control and predictable compositions (esters and carbonates) in the polymer chain. The understanding gained of the orthogonal reactivity of monomers, specifically controlled by the nature of the metal-chain end group, opens the way to engineer polymer block sequences.

A novel biodegradable polymeric surfactant synthesized from carbon dioxide, maleic anhydride and propylene epoxide

Novel biodegradable polymeric surfactants were synthesized by the sulfonation of gradient structured terpolymers of CO₂, propylene epoxide and maleic anhydride.

Ring-opening copolymerization (ROCOP): synthesis and properties of polyesters and polycarbonates

This feature article highlights the opportunities presented by ring-opening copolymerization (ROCOP) as a controlled route to prepare polyesters and polycarbonates.

Copolymerization and terpolymerization of carbon dioxide/propylene oxide/phthalic anhydride using a (salen)Co(III) complex tethering four quaternary ammonium salts

The (salen)Co(III) complex 1 tethering four quaternary ammonium salts, which is a highly active catalyst in CO2/epoxide copolymerizations, shows high activity for propylene oxide/phthalic anhydride (PO/PA) copolymerizations and PO/CO2/PA terpolymerizations. In the PO/PA copolymerizations, full conversion of PA was achieved within 5 h, and strictly alternating copolymers of poly(1,2-propylene phthalate)s were afforded without any formation of ether linkages. In the PO/CO2/PA terpolymerizations, full conversion of PA was also achieved within 4 h. The resulting polymers were gradient poly(1,2-propylene carbonate-co-phthalate)s because of the drift in the PA concentration during the terpolymerization. Both polymerizations showed immortal polymerization character; therefore, the molecular weights were determined by the activity (g/mol-1) and the number of chain-growing sites per 1 [anions in 1 (5) + water (present as impurity) + ethanol (deliberately fed)], and the molecular weight distributions were narrow (M w/M n, 1.05-1.5). Because of the extremely high activity of 1, high-molecular-weight polymers were generated (M n up to 170,000 and 350,000 for the PO/PA copolymerization and PO/CO2/PA terpolymerization, respectively). The terpolymers bearing a substantial number of PA units (f PA, 0.23) showed a higher glass-transition temperature (48 °C) than the CO2/PO alternating copolymer (40 °C).

A one-step strategy for cross-linkable aliphatic polycarbonates with high degradability derived from CO2, propylene oxide and itaconic anhydride

A one-step strategy for the preparation of cross-linkable aliphatic polycarbonates via the direct terpolymerization of CO₂, propylene oxide and itaconic anhydride is presented for the first time in this paper.