Preparation of Strong and Thermally Conductive, Spider Silk-Inspired, Soybean Protein-Based Adhesive for Thermally Conductive Wood-Based Composites

The development of formaldehyde-free functional wood composite materials through the preparation of strong and multifunctional soybean protein adhesives to replace formaldehyde-based resins is an important research area. However, ensuring the bonding performance of soybean protein adhesive while simultaneously developing thermally conductive adhesive and its corresponding wood composites is challenging. Taking inspiration from the microphase separation structure of spider silk, boron nitride (BN) and soy protein isolate (SPI) were mixed by ball milling to obtain a BN@SPI matrix and combined with the self-synthesized hyperbranched reactive substrates as amorphous region reinforcer and cross-linker triglycidylamine to prepare strong and thermally conductive soybean protein adhesive with cross-linked microphase separation structure. These findings indicate that mechanical ball milling can be employed to strip BN followed by combination with SPI, resulting in a tight bonded interface connection. Subsequently, the adhesive's dry and wet shear strengths increased by 14.3% and 90.5% to 1.83 and 1.05 MPa, respectively. The resultant adhesive also possesses a good thermal conductivity (0.363 W/mK). Impressively, because hot-pressing helps the resultant adhesive to establish a thermal conduction pathway, the thermal conductivity of the resulting wood-based composite is 10 times higher than that of the SPI adhesive, which shows a thermal conductivity similar to that of ceramic tile and has excellent potential for developing biothermal conductivity materials, geothermal floors, and energy storage materials. Moreover, the adhesive possessed effective flame retardancy (limit oxygen index = 36.5%) and mildew resistance (>50 days). This bionic design represents an efficient technique for developing multifunctional biomass adhesives and composites.

One-Pot Synthesis of Cyclomatrix-Type Polyphosphazene Microspheres and Their High Thermal Stability

Highly cross-linked inorganic and organic hybrid cyclomatrix-polyphosphazenes microspheres (C-PPZs) have been successfully synthesized by a one-pot polymerization technique between hexachlorocyclotriphosphazene and p-phenylenediamine in the presence of triethylamine (TEA), and they were used for enhancing the flame retardancy of epoxy resins (EPs). A thermoset EP was prepared by incorporating different percentages (2, 5, and 10%) of C-PPZs into diglycidyl ether of bisphenol A (DGEBA). The results reveal that the size and morphology of the microspheres can be tuned by varying the synthesis temperature. The average size of C-CPPZs gradually increased from 3.1, 4.9, to 7.8 μm as the temperature was increased from 100, 120, to 200 °C, respectively. The thermogravimetric analysis showed that the C-CPPZ microspheres have good thermal stability up to 900 °C with about ∼10 wt % mass loss for C-CPPZs formed at 200 °C compared to ∼30 wt % mass loss for those obtained at 100 and 120 °C. The 10% loss at 900 °C is much lower than the previous research concerning the thermal stability of cyclophosphazene, in which more weight losses were observed at lower temperatures. The resulting C-CPPZ microspheres were characterized by spectroscopic and imaging techniques including Fourier transform infrared spectroscopy, Raman spectroscopy, X-ray diffraction, scanning electron microscopy, energy-dispersive X-ray spectroscopy, elemental mapping, and X-ray photoelectron spectroscopy.

Research Progress in Energy Based on Polyphosphazene Materials in the Past Ten Years

With the rapid development of electronic devices, the corresponding energy storage equipment has also been continuously developed. As important components, including electrodes and diaphragms, in energy storage device and energy storage and conversion devices, they all face huge challenges. Polyphosphazene polymers are widely used in various fields, such as biomedicine, energy storage, etc., due to their unique properties. Due to its unique design variability, adjustable characteristics and high chemical stability, they can solve many related problems of energy storage equipment. They are expected to become a new generation of energy materials. This article briefly introduces the research progress in energy based on polyphosphazene materials in the past ten years, on topics such as fuel cells, solar cells, lithium batteries and supercapacitors, etc. The main focus of this work is on the defects of different types of batteries. Scholars have introduced different functional group modification that solves the corresponding problem, thus increasing the battery performance.

Functionalization of PET with Phosphazene Grafted Graphene Oxide for Synthesis, Flammability, and Mechanism

Significant improvement in the fire resistance of polyethylene terephthalate (PET) while ensuring its mechanical properties is a tremendous challenge. A novel flame retardant (GO-HCCP, graphene oxide-hexachlorocyclotriphosphazene) was synthesized by nucleophilic substitution of the graphene oxide (GO) and hexachlorocyclotriphosphazene (HCCP) and then applied in PET by an in situ polymerization technique. The scanning electron microscope (SEM) showed a better dispersion of GO-HCCP than GO in the PET matrix. The char yield at 700 °C increased by 32.5% with the addition of GO-HCCP. Moreover, the peak heat release rate (pHRR), peak smoke produce rate (pSPR)and carbon monoxide production (COP)values significantly decreased by 26.0%, 16.7% and 37.5%, respectively, which indicates the outstanding fire and smoke suppression of GO-HCCP. In addition, the composites exhibited higher elastic modulus and tensile strength without compromising the toughness of PET matrix. These significantly reduced fire hazards properties are mainly attributed to the catalytic carbonation of HCCP and the barrier effect of GO. Thus, PET composites with good flame-retardant and mechanical properties were prepared, which provides a new strategy for further flame retardant PET preparation.

Hexachlorocyclotriphosphazene Functionalized Graphene Oxide as a Highly Efficient Flame Retardant

A flame-retardant composite was synthesized through a simple graphene oxide functionalization route with hexachlorocyclotriphosphazene and p-phenylenediamine. Flame experiments conducted on the synthesized composite proved its importance as tremendously resistant to fire. The thermogravimetric analysis (TGA) shows clearly that the functionalized graphene oxide (FGO) exhibits an enhanced thermal stability and better temperature resistance. A thermoset epoxy resin was prepared by incorporating different percentages (2, 5, and 10%) of FGO to diglycidyl ether of bisphenol A (DGEBA). The flame-retardant properties, thermal degradation behavior, and combustion of the DGEBA thermosets cured by m-phenylenediamine were investigated using a Bunsen burner flame approaching the flame temperature of a fire and TGA. The chemical structure of FGO was characterized with spectroscopic and imaging techniques including Fourier transform infrared spectroscopy, Raman spectroscopy, X-ray diffraction, TGA, scanning electron microscopy, energy-dispersive X-ray spectroscopy elemental mapping, and X-ray photoelectron spectroscopy. Due to its high flame-retardant capabilities, such a composite could promise potential applications in the manufacture of inflammable materials for different uses.

Graphene Aerogel Growth on Functionalized Carbon Fibers

Graphene aerogel (GA) is a lightweight, porous, environmentally friendly, 3D structured material with interesting properties, such as electrical conductivity, a high surface area, and chemical stability, which make it a powerful tool in energy storage, sensing, catalyst support, or environmental applications. However, the poor mechanical stability that often characterizes graphene aerogels is a serious obstacle for their use in such applications. Therefore, we report here the successful mechanical reinforcement of GA with carbon fibers (CFs) by combining reduced graphene oxide (rGO) and CFs in a composite material. The surfaces of the CFs were first successfully desized and enriched with epoxy groups using epichloridrine. Epoxy-functionalized CFs (epoxy-CFs) were further covered by reduced graphene oxide (rGO) nanosheets, using triethylene tetramine (TETA) as a linker. The rGO-covered CFs were finally incorporated into the GA, affording a stiff monolithic aerogel composite. The as-prepared epoxy-CF-reinforced GA was characterized by spectroscopic and microscopic techniques and showed enhanced electrical conductivity and compressive strength. The improved electrical and mechanical properties of the GA-CFs composite could be used, among other things, as electrode material or strain sensor applications.

Enhancement of Mechanical Properties of Flax-Epoxy Composite with Carbon Fibre Hybridisation for Lightweight Applications

The effect of unidirectional (UD) carbon fibre hybridisation on the tensile properties of flax fibre epoxy composite was investigated. Composites containing different fibre ply orientations were fabricated using vacuum infusion with a symmetrical ply structure of 0/+45/−45/90/90/−45/+45/0. Tensile tests were performed to characterise the tensile performance of plain flax/epoxy, carbon/flax/epoxy, and plain carbon/epoxy composite laminates. The experimental results showed that the carbon/flax fibre hybrid system exhibited significantly improved tensile properties over plain flax fibre composites, increasing the tensile strength from 68.12 MPa for plain flax/epoxy composite to 517.66 MPa (670% increase) and tensile modulus from 4.67 GPa for flax/epoxy to 18.91 GPa (305% increase) for carbon/flax hybrid composite. The failure mechanism was characterised by examining the fractured surfaces of tensile tested specimens using environmental scanning electron microscopy (E-SEM). It was evidenced that interactions between hybrid ply interfaces and strain to failure of the reinforcing fibres were the critical factors for governing tensile properties and failure modes of hybrid composites.

Efficient reclamation of carbon fibers from epoxy composite waste through catalytic pyrolysis in molten ZnCl2

Carbon fiber-reinforced polymer composites have been widely used in various fields and have inevitably produced large amounts of composite waste. The recycling of carbon fibers with high value has become an active research topic at related institutions and production enterprises. In this paper, the catalytic pyrolysis of T700 carbon fiber/epoxy composites in molten salt was studied. Due to the efficient solubility of molten ZnCl₂ for the epoxy matrix and catalytic fracture of the C–N bonds by the action of Zn²⁺ ions, the epoxy composites can be completely degraded at 360 °C in 80 min under standard pressure, and the reclamation efficiency was significantly enhanced compared with conventional pyrolysis reclamation without a catalyst. The types and contents of the main oxygen-containing functional groups on the surfaces of the fibers reclaimed with ZnCl₂ were similar to those of the virgin fibers, and the graphitization structure of the carbon fibers was not destroyed in the pyrolysis process. The tensile strength of a monofilament of the fibers reclaimed with ZnCl₂ was obviously higher than that of fibers reclaimed in air; it reached a high retention rate that was about 95% that of the virgin fibers. The fibers reclaimed with ZnCl₂ after sizing exhibited a desirable reinforcing effect on the flexure performance and interlaminar shear strength of unidirectional carbon fiber/epoxy composites which was close to the performance levels of composite samples containing commercial T700 carbon fibers. Therefore, efficient technology to reclaim high-quality carbon fibers from epoxy matrices has been devised.

Carbon fibers were efficiently reclaimed from epoxy composite waste for remanufacturing through a catalytic pyrolysis in molten ZnCl₂.

A nitrogen and phosphorus enriched pyridine bridged inorganic–organic hybrid material for supercapacitor application

A heteroatom-enriched hybrid material, HPHM, has been synthesized and it was used to demonstrate the role of mass loading in supercapacitor performance.

Interphase Engineering of a Cellulose-Based Carbon Fiber Reinforced Composite by Applying Click Chemistry

Given our possible future dependence on carbon fiber reinforced composites, the introduction of a renewable matrix might be advantageous for the vision of a sustainable world. Cellulose is a superior green candidate and provides exceptional freedom in composite design as the free OH groups can be conveniently functionalized to give tailor-made materials. To obtain a high-performing carbon fiber reinforced cellulose propionate composite, we accurately tailored the interfacial adhesion by invoking click chemistry. The synthetic strategy involved grafting of a phenylacetylene structure onto the carbon fiber surface, onto which O-acylated 6-azido-6-deoxycellulose and a number of aromatic azides could be covalently attached. Single-fiber fragmentation tests indicated that the lipophilicity and size of the substituent on the deposited structure played a crucial role in determining molecular entanglement and mechanical interlocking effects, as penetration into the cellulose propionate matrix was of utmost importance. Enhanced interfacial shear strength was obtained for the carbon fiber covalently functionalized with the cellulose derivative. Nevertheless, the greatest increase was observed for the derivative substituted with a compact and highly lipophilic CF3 substituent. In a broader sense, our study provides a synthetic platform to bind cellulose derivatives to graphitic surfaces and paves the ways towards the preparation of innovative cellulose-based carbonaceous materials.

Carbon fibre reinforced cellulose-based polymers: intensifying interfacial adhesion between the fibre and the matrix

Interfacial interactions governing the interfacial adhesion between cellulose propionate and carbon fibre surface are placed under scrutiny to pave the way towards the development of green cellulose-based carbon fibre reinforced polymers. A range of molecular entities are deposited on the surface by initially grafting aromatic structures with appropriate functions via diazonium species followed by further derivatization of these entities. Cellulose propionate was also bound covalently to the surface via a tosylated derivative invoking its facile nucleophilic displacement reaction with surface-grafted amino functions. Significant increase in interfacial shear strength was obtained for the cellulose propionate-grafted carbon fibre composite as well as for the 4-(aminomethyl)benzene-functionalized sample, in the latter case possible hydrogen bonding took place with the cellulose propionate matrix. Furthermore, the positive effect of a highly lipophilic and yet compact –CF₃ substituent was also noted. In order to let the grafted structure efficiently penetrate into the matrix, steric factors, lipophilicity and potential secondary interactions should be considered. It needs to be pointed out that we provide the first synthetic strategy to covalently bind cellulose derivatives to a largely graphitic surface and as such, it has relevance to carbonaceous materials being applied in cellulose-based innovative materials in the future.

Interfacial adhesion of a cellulose propionate/carbon fibre composite is tailored providing a synthetic strategy to bind cellulose derivatives to graphitic surfaces.

Modification of the Interfacial Interaction between Carbon Fiber and Epoxy with Carbon Hybrid Materials

The mechanical properties of the hybrid materials and epoxy and carbon fiber (CF) composites were improved significantly as compared to the CF composites made from unmodified epoxy. The reasons could be attributed to the strong interfacial interaction between the CF and the epoxy composites for the existence of carbon nanomaterials. The microstructure and dispersion of carbon nanomaterials were characterized by transmission electron microscopy (TEM) and optical microscopy (OM). The results showed that the dispersion of the hybrid materials in the polymer was superior to other carbon nanomaterials. The high viscosity and shear stress characterized by a rheometer and the high interfacial friction and damping behavior characterized by dynamic mechanical analysis (DMA) indicated that the strong interfacial interaction was greatly improved between fibers and epoxy composites. Remarkably, the tensile tests presented that the CF composites with hybrid materials and epoxy composites have a better reinforcing and toughening effect on CF, which further verified the strong interfacial interaction between epoxy and CF for special structural hybrid materials.

Interfacial properties and thermo-oxidative stability of carbon fiber reinforced methylphenylsilicone resin composites modified with polyhedral oligomeric silsesquioxanes in the interphase

The grafting of trisilanolphenyl-polyhedral oligomeric silsesquioxanes (trisilanolphenyl-POSS) onto carbon fibers (CFs) was achieved using toluene-2,4-diisocyanate (TDI) as the bridging agent.

A comparative study of the crystalline structure and mechanical properties of carbon fiber/polyamide 6 composites enhanced with/without silane treatment

The silane-treated carbon fiber induced the formation of transcrystalline structure and enhanced the interfacial adhesion between the fiber and polyamide 6 matrix.

One-step functionalization of carbon fiber using in situ generated aromatic diazonium salts to enhance adhesion with PPBES resins

In the present study, we developed a novel approach to introduce amino group (–NH₂), hydroxyl group (–OH) and sulfhydryl group (–SH) onto carbon fibers (CFs) using aromatic diazonium salts.

Interfacially reinforced carbon fiber/epoxy composites by grafting melamine onto carbon fibers in supercritical methanol

Carbon fiber was firstly functionalized with melamine in supercritical methanol to improve the properties of CF reinforced epoxy composites.

Modifying the carbon fiber–epoxy matrix interphase with silicon dioxide nanoparticles

The carbon fiber surface was modified by silicon dioxide nanoparticles by immersing CFs tows in a SiO₂ nanoparticle suspension. A significant increase of the IFSS was obtained.

Interfacial healing of carbon fiber composites in the presence of gold nanoparticles as localized “nano-heaters”

In this paper, interfacial healing was achieved in carbon fiber composites via local heating generated by photothermal effect of gold nanoparticles (Au NPs).

Preparation and properties of carbon nanotube/carbon fiber hybrid reinforcement by a two-step aryl diazonium reaction

A two-step aryl diazonium reaction provides a simple and efficient method for fabricating the CNT/CF hybrids in aqueous solution without damaging the substrates.

Bio-inspired polydopamine functionalization of carbon fiber for improving the interfacial adhesion of polypropylene composites

Carbon fiber was surface-functionalized by a facile dopamine self-polymerization method to improve the interfacial interaction with maleic anhydride grafted polypropylene modified PP.

Interfacial properties and impact toughness of dendritic hexamethylenetetramine functionalized carbon fiber with varying chain lengths

In order to understand the effects of chain length on the interfacial adhesion of PAN-based carbon fiber (CF)/epoxy composites, dendritic hexamethylenetetramine (HMTA) was functionalized on carbon fibers through quaternary ammonium salt reaction using alkyl dihalide of varying chain length [Cl(CH₂)_nCl, n = 2, 6 and 12].