Recent Advances in the Catalytic Conversion of Methane to Methanol: From the Challenges of Traditional Catalysts to the Use of Nanomaterials and Metal-Organic Frameworks

Methane and carbon dioxide are the main contributors to global warming, with the methane effect being 25 times more powerful than carbon dioxide. Although the sources of methane are diverse, it is a very volatile and explosive gas. One way to store the energy content of methane is through its conversion to methanol. Methanol is a liquid under ambient conditions, easy to transport, and, apart from its use as an energy source, it is a chemical platform that can serve as a starting material for the production of various higher-value products. Accordingly, the transformation of methane to methanol has been extensively studied in the literature, using traditional catalysts as different types of zeolites. However, in the last few years, a new generation of catalysts has emerged to carry out this transformation with higher conversion and selectivity, and more importantly, under mild temperature and pressure conditions. These new catalysts typically involve the use of a highly porous supporting material such as zeolite, or more recently, metal-organic frameworks (MOFs) and graphene, and metallic nanoparticles or a combination of different types of nanoparticles that are the core of the catalytic process. In this review, recent advances in the porous supports for nanoparticles used for methane oxidation to methanol under mild conditions are discussed.

Methane Activation by [AlFeO3 ]+ : the Hidden Spin Selectivity

The performance of heteronuclear cluster [AlFeO3 ]+ in activating methane has been explored by a combination of high-level quantum chemical calculations with gas-phase experiments. At room temperature, [AlFeO3 ]+ is a mixture of 7 [AlFeO3 ]+ and 5 [AlFeO3 ]+ , in which two states lead to different reactivity and chemoselectivity for methane activation. While hydrogen extracted from methane is the only product channel for the 7 [AlFeO3 ]+ /CH4 couple, 5 [AlFeO3 ]+ is able to convert this substrate to formaldehyde. In addition, the introduction of an external electric field may regulate the reactivity and product selectivity. The interesting doping effect of Fe and the associated electronic origins are discussed, which may guide one on the design of Fe-involved catalyst for methane conversion.

Partial Oxidation of Methane to Methanol on the M-O-Ag/Graphene (M = Ag, Cu) Composite Catalyst: A DFT Study

Partial oxidation of methane (CH₄) to methanol (CH₃OH) remains a great challenge in the field of catalysis due to its low selectivity and productivity. Herein, Ag-O-Ag/graphene and Cu-O-Ag/graphene composite catalysts are proposed to oxidize methane (CH₄) to methanol (CH₃OH) by using the first-principles calculations. It is shown that reactive oxygen species (μ-O) on both catalysts can activate the C-H bond of CH₄, and in addition to CH₄ activation, the catalytic activity follows the order of Ag-O-Ag/graphene (singlet) > Ag-O-Ag/graphene (triplet) ≈ Cu-O-Ag/graphene (triplet) > Cu-O-Ag/graphene (singlet). For CH₃OH* formation, the catalytic activity follows the order of Cu-O-Ag/graphene (triplet) > Ag-O-Ag/graphene (triplet) > Ag-O-Ag/graphene (singlet) > Cu-O-Ag/graphene (singlet). It can be inferred that the introduction of Cu not only reduces the use of noble metal Ag but also exhibits a catalytic effect comparable to that of the Ag-O-Ag/graphene catalyst. Our findings will provide a new avenue for understanding and designing highly effective catalysts for the direct conversion of CH₄ to CH₃OH.

Biogas improvement as renewable energy through conversion into methanol: A perspective of new catalysts based on nanomaterials and metal organic frameworks

In recent years, the high cost and availability of energy sources have boosted the implementation of strategies to obtain different types of renewable energy. Among them, methane contained in biogas from anaerobic digestion has gained special relevance, since it also permits the management of a big amount of organic waste and the capture and long-term storage of carbon. However, methane from biogas presents some problems as energy source: 1) it is a gas, so its storage is costly and complex, 2) it is not pure, being carbon dioxide the main by-product of anaerobic digestion (30%–50%), 3) it is explosive with oxygen under some conditions and 4) it has a high global warming potential (27–30 times that of carbon dioxide). Consequently, the conversion of biogas to methanol is as an attractive way to overcome these problems. This process implies the conversion of both methane and carbon dioxide into methanol in one oxidation and one reduction reaction, respectively. In this dual system, the use of effective and selective catalysts for both reactions is a critical issue. In this regard, nanomaterials embedded in metal organic frameworks have been recently tested for both reactions, with very satisfactory results when compared to traditional materials. In this review paper, the recent configurations of catalysts including nanoparticles as active catalysts and metal organic frameworks as support materials are reviewed and discussed. The main challenges for the future development of this technology are also highlighted, that is, its cost in environmental and economic terms for its development at commercial scale.

Oxidation of methane and ethylene over Al incorporated N-doped graphene: A comparative mechanistic DFT study

It is generally recognized that developing effective methods for selective oxidation of hydrocarbons to generate more useful chemicals is a major challenge for the chemical industry. In the present study, density functional theory calculations are conducted to examine the catalytic partial oxidation of methane (CH₄) and ethylene (C₂H₄) by nitrous oxide (N₂O) over Al-incorporated porphyrin-like N-doped graphene (AlN₄-Gr). Adsorption energies for the most stable configurations of CH₄, C₂H₄, and N₂O molecules over the AlN₄-Gr catalyst are determined to be -0.25, -0.64, and -0.40 eV, respectively. According to our findings, N₂O can be efficiently split into N₂ and O_ads species with a negligible activation energy on the AlN₄-Gr surface. Meanwhile, CH₄ and C₂H₄ molecules compete for reaction with the activated oxygen atom (O_ads) that stays on the surface. The energy barriers for partial methane oxidation through the CH₄ + O_ads → CH₃° + HO_ads and CH₃° + HO_ads → CH₃OH reaction steps are 0.16 eV and 0.27 eV, respectively. Furthermore, the produced CH₃OH may be overoxidized by O_ads to give formaldehyde and water molecules by overcoming a relatively low activation barrier. The activation barriers for C₂H₄ epoxidation are small and comparable to those for CH₄ oxidation, implying that AlN₄-Gr is highly active for both reactions. The high energy barrier for the 1,2-hydrogen shift in the OCH₂CH₂ intermediate, on the other hand, makes the production of acetaldehyde impossible under normal conditions. According to the population analysis, the AlN₄-Gr serves as a strong electron donor to aid in the charge transfer between the Al atom and the O_ads moiety, which is necessary for the activation of CH₄ and C₂H₄. The findings of the present study may pave the way for a better understanding of the catalytic oxidation the CH₄ and C₂H₄, as well as for the development of highly efficient noble-metal free catalysts for these reactions.

Single Atom Catalysts for Selective Methane Oxidation to Oxygenates

Direct conversion of methane (CH₄) to C_1-2 liquid oxygenates is a captivating approach to lock carbons in transportable value-added chemicals, while reducing global warming. Existing approaches utilizing the transformation of CH₄ to liquid fuel via tandemized steam methane reforming and the Fischer-Tropsch synthesis are energy and capital intensive. Chemocatalytic partial oxidation of methane remains challenging due to the negligible electron affinity, poor C-H bond polarizability, and high activation energy barrier. Transition-metal and stoichiometric catalysts utilizing harsh oxidants and reaction conditions perform poorly with randomized product distribution. Paradoxically, the catalysts which are active enough to break C-H also promote overoxidation, resulting in CO₂ generation and reduced carbon balance. Developing catalysts which can break C-H bonds of methane to selectively make useful chemicals at mild conditions is vital to commercialization. Single atom catalysts (SACs) with specifically coordinated metal centers on active support have displayed intrigued reactivity and selectivity for methane oxidation. SACs can significantly reduce the activation energy due to induced electrostatic polarization of the C-H bond to facilitate the accelerated reaction rate at the low reaction temperature. The distinct metal-support interaction can stabilize the intermediate and prevent the overoxidation of the reaction products. The present review accounts for recent progress in the field of SACs for the selective oxidation of CH₄ to C_1-2 oxygenates. The chemical nature of catalytic sites, effects of metal-support interaction, and stabilization of intermediate species on catalysts to minimize overoxidation are thoroughly discussed with a forward-looking perspective to improve the catalytic performance.

Catalytic oxidation of CH4 into CH3OH using C24N24-supported single-atom catalyst

Methanol is a promising source that can replace non-renewable petroleum energy. Therefore, it is of great importance to oxidize the methane into methanol because methane is not easy to transport although its huge reserves. The stability between TM (Ti, V) atoms and C₂₄N₂₄ is firstly studied through DFT calculations. The results show that the binding energy between TM and C₂₄N₂₄(Ti@C₂₄N₂₄ =  - 9.0 eV, V@C₂₄N₂₄ =  - 8.0 eV) is more negative than its cohesive energy (Ti =  - 5.6 eV, V =  - 5.6 eV), indicating TM@C₂₄N₂₄ possess good stability. On this basis, the oxidation process of methane to methanol is further studied on the TM@C₂₄N₂₄ single-atom catalysis using N₂O as the oxidant. The results show that N₂O is firstly adsorbed on TM@C₂₄N₂₄, and then directly decomposed into N₂ and O_ads. N₂ is released and only O_ads is adsorbed on C₂₄N₂₄ as active oxygen for the following catalytic methane oxidation to methanol process. The process includes two steps: (1) CH₄ + O_ads → CH₃* + OH*, the reaction barriers in this process are 1.2 eV (Ti) and 1.5 eV (V); (2) CH₃* + OH* → CH₃OH, the reaction barriers are 1.8 eV (Ti) and 1.8 eV (V) in this step. Finally, the obtained CH₃OH molecule will leave the surface of TM@C₂₄N₂₄ single-atom catalyst and the energy required for this step is 1.4 eV (Ti) and 1.0 eV (V), respectively. These findings provide theoretical guidance for the catalytic oxidation of CH₄ to CH₃OH using TM (Ti,V)@C₂₄N₂₄ single-atom catalysts.

Mechanistic understanding of methane-to-methanol conversion on graphene-stabilized single-atom iron centers

DFT calculations and kinetic modeling elucidate solvent effects and complex mechanisms for the room-temperature methane-to-methanol conversion on an FeN4/graphene catalyst.

Methane Conversion over C2N-Supported Fe2 Dimers

Methane is a vast hydrocarbon resource around the globe that has the potential to replace petroleum as a raw material and energy source. Therefore, the catalytic conversion of methane into high value-added chemicals is significantly important for the utilization of this hydrocarbon resource. However, this is a great challenge due to the high-energy input required to overcome the reaction barrier. Herein, a highly active catalytic conversion process of methane on an iron dimer anchored on a two-dimensional (2D) C2N monolayer (Fe2@C2N) is reported. Density functional theory calculations reveal that the superior properties of Fe2@C2N can be attributed to the formation of the Fe-O-Fe intermediate with H2O2 as the O-donor molecule, which facilitates the formation of methyl radicals and promotes the conversion of methane. This finding could pave the way toward highly efficient non-precious metal catalysts for methane oxidation reactions.

2D Electrocatalysts for Converting Earth-Abundant Simple Molecules into Value-Added Commodity Chemicals: Recent Progress and Perspectives

The electrocatalytic conversion of earth-abundant simple molecules into value-added commodity chemicals can transform current chemical production regimes with enormous socioeconomic and environmental benefits. For these applications, 2D electrocatalysts have emerged as a new class of high-performance electrocatalyst with massive forward-looking potential. Recent advances in 2D electrocatalysts are reviewed for emerging applications that utilize naturally existing H₂ O, N₂ , O₂ , Cl^- (seawater) and CH₄ (natural gas) as reactants for nitrogen reduction (N₂ → NH₃ ), two-electron oxygen reduction (O₂ → H₂ O₂ ), chlorine evolution (Cl^- → Cl₂ ), and methane partial oxidation (CH₄ → CH₃ OH) reactions to generate NH₃ , H₂ O₂ , Cl₂ , and CH₃ OH. The unique 2D features and effective approaches that take advantage of such features to create high-performance 2D electrocatalysts are articulated with emphasis. To benefit the readers and expedite future progress, the challenges facing the future development of 2D electrocatalysts for each of the above reactions and the related perspectives are provided.

DFT Study on the Catalytic Activity of ALD-Grown Diiron Oxide Nanoclusters for Partial Oxidation of Methane to Methanol

Using density functional theory (DFT), we studied the catalytic activity of iron oxide nanoclusters that mimic the structure of the active site in the soluble form of methane monooxygenase (sMMO) for the partial oxidation of methane to methanol. Using N₂O as the oxidant, we consider a radical-rebound mechanism and a concerted mechanism for the oxidation of methane on either a bridging oxygen (O_b) or a terminal oxygen (O_t) active site. We find that the radical-rebound pathway is preferred over the concerted pathway by 40-50 kJ/mol, but the desorption of methanol and the regeneration of the oxygen site are found to be the highest barriers for the direct conversion of methane to methanol with these catalysts. As demonstrated by a population analysis, the O_x (x = b or t) site behaves as an oxygen radical during the H abstraction, and the [Fe⁺-O_x^-] site behaves as a Lewis acid-base pair during the concerted C-H cleavage. Molecular orbital decomposition analysis further demonstrates electron transfer during the oxidation and reduction steps of the reaction. High-level multireference calculations were also carried out to further assess the DFT results. Understanding how these systems behave during the proposed reaction pathways provides new insights into how they can be tuned for methane partial oxidation.

Theoretical study of methane adsorption and C─H bond activation over Fe-embedded graphene: Effect of external electric field

The effect of an external electric field (EF) on the methane adsorption and its activation on iron-embedded graphene (Fe-GPs) are investigated by using the M06-L density functional method. The EF is applied in the perpendicular direction to the graphene in the range of -0.015 to +0.015 a.u. with the interval of 0.005 a.u. The effects of EF on the adsorption, transition state and product complexes of the methane activation reaction are revealed. The binding energies of methane on Fe site in Fe-GPs are increased from -12.9 to -15.3, -18.1 and -21.5 kcal/mol for the negative EF of -0.005, -0.010 and -0.015, respectively. By applying positive EF, the activation barriers for methane activation are reduced in range of 3-8 kcal/mol (around 12-31%) and the reaction energies are more exothermic. The positive EF kinetically favors the reaction compared to the system without EF. The adsorption and activation of methane on Fe-GPs can be easily tuned by adjusting the external electric field for various applications. © 2019 Wiley Periodicals, Inc.

The Comparison between Single Atom Catalysis and Surface Organometallic Catalysis

Single atom catalysis (SAC) is a recent discipline of heterogeneous catalysis for which a single atom on a surface is able to carry out various catalytic reactions. A kind of revolution in heterogeneous catalysis by metals for which it was assumed that specific sites or defects of a nanoparticle were necessary to activate substrates in catalytic reactions. In another extreme of the spectrum, surface organometallic chemistry (SOMC), and, by extension, surface organometallic catalysis (SOMCat), have demonstrated that single atoms on a surface, but this time with specific ligands, could lead to a more predictive approach in heterogeneous catalysis. The predictive character of SOMCat was just the result of intuitive mechanisms derived from the elementary steps of molecular chemistry. This review article will compare the aspects of single atom catalysis and surface organometallic catalysis by considering several specific catalytic reactions, some of which exist for both fields, whereas others might see mutual overlap in the future. After a definition of both domains, a detailed approach of the methods, mostly modeling and spectroscopy, will be followed by a detailed analysis of catalytic reactions: hydrogenation, dehydrogenation, hydrogenolysis, oxidative dehydrogenation, alkane and cycloalkane metathesis, methane activation, metathetic oxidation, CO₂ activation to cyclic carbonates, imine metathesis, and selective catalytic reduction (SCR) reactions. A prospective resulting from present knowledge is showing the emergence of a new discipline from the overlap between the two areas.

Bridging the Homogeneous-Heterogeneous Divide: Modeling Spin for Reactivity in Single Atom Catalysis

Single atom catalysts (SACs) are emergent catalytic materials that have the promise of merging the scalability of heterogeneous catalysts with the high activity and atom economy of homogeneous catalysts. Computational, first-principles modeling can provide essential insight into SAC mechanism and active site configuration, where the sub-nm-scale environment can challenge even the highest-resolution experimental spectroscopic techniques. Nevertheless, the very properties that make SACs attractive in catalysis, such as localized d electrons of the isolated transition metal center, make them challenging to study with conventional computational modeling using density functional theory (DFT). For example, Fe/N-doped graphitic SACs have exhibited spin-state dependent reactivity that remains poorly understood. However, spin-state ordering in DFT is very sensitive to the nature of the functional approximation chosen. In this work, we develop accurate benchmarks from correlated wavefunction theory (WFT) for relevant octahedral complexes. We use those benchmarks to evaluate optimal DFT functional choice for predicting spin state ordering in small octahedral complexes as well as models of pyridinic and pyrrolic nitrogen environments expected in larger SACs. Using these guidelines, we determine Fe/N-doped graphene SAC model properties and reactivity as well as their sensitivities to DFT functional choice. Finally, we conclude with broad recommendations for computational modeling of open-shell transition metal single-atom catalysts.

A high performance catalyst for methane conversion to methanol: graphene supported single atom Co

The high reaction efficiency of methane conversion to methanol was predicted over a single atom Co-embedded graphene catalyst.

Ethane C–H bond activation on the Fe(iv)–oxo species in a Zn-based cluster of metal–organic frameworks: a density functional theory study

The generation of a Fe(iv)–oxo complex and its reactivity for C–H bond activation of ethane have been theoretically unraveled.

Methane decomposition over unsupported mesoporous nickel ferrites: effect of reaction temperature on the catalytic activity and properties of the produced nanocarbon

Unsupported mesoporous nickel ferrites were successfully synthesized via a facile co-precipitation method and used for the thermocatalytic decomposition of methane into hydrogen and nanocarbon at various reaction temperatures.

Polarization-driven catalysis via ferroelectric oxide surfaces

Ferroelectric polarization can tune the surface chemistry: enhancing technologically important catalytic reactions such as NO_x direct decomposition and SO₂ oxidation.

Reaction mechanism of methanol to formaldehyde over Fe- and FeO-modified graphene

We employed periodic DFT calculations (PBE-D2) to investigate the catalytic conversion of methanol over graphene embedded with Fe and FeO. Two possible pathways of dehydrogenation to formaldehyde and dehydration to dimethyl ether (DME) over these catalysts were examined. Both processes are initiated with the activation of methanol over the catalytic center through O-H cleavage. As a result, a methoxo-containing intermediate is formed. Subsequently, H-transfer from the methoxy to the adjacent ligand leads to the formation of formaldehyde. Conversely, the activation of the second methanol over the intermediate gives DME and H2O. Over Fe/graphene, the dehydration process is kinetically and thermodynamically preferable. Unlike Fe/graphene, FeO/graphene is predicted to be an efficient catalyst for the dehydrogenation process. Oxidative dehydrogenation over FeO/graphene takes place through two steps with free energy barriers of 5.7 and 10.2 kcal mol(-1).

Modification of the catalytic properties of the Au4 nanocluster for the conversion of methane-to-methanol: synergistic effects of metallic adatoms and a defective graphene support

By means of the density functional theory calculations, enhanced catalytic activity of Au₄ cluster for the partial oxidation of methane with the N₂O oxidant is observed when the cluster is deposited on top of the Pd/graphene.

Methane activation on Fe- and FeO-embedded graphene and boron nitride sheet: role of atomic defects in catalytic activities

The influence of supporting materials, graphene and boron nitride sheets, on the reactivity of Fe and FeO active species have been unravelled by using a dispersion-corrected DFT (PBE-D2) method.