Silica-Derived Nanostructured Electrode Materials for ORR, OER, HER, CO2RR Electrocatalysis, and Energy Storage Applications: A Review

Silica-derived nanostructured catalysts (SDNCs) are a class of materials synthesized using nanocasting and templating techniques, which involve the sacrificial removal of a silica template to generate highly porous nanostructured materials. The surface of these nanostructures is functionalized with a variety of electrocatalytically active metal and non-metal atoms. SDNCs have attracted considerable attention due to their unique physicochemical properties, tunable electronic configuration, and microstructure. These properties make them highly efficient catalysts and promising electrode materials for next generation electrocatalysis, energy conversion, and energy storage technologies. The continued development of SDNCs is likely to lead to new and improved electrocatalysts and electrode materials. This review article provides a comprehensive overview of the recent advances in the development of SDNCs for electrocatalysis and energy storage applications. It analyzes 337,061 research articles published in the Web of Science (WoS) database up to December 2022 using the keywords "silica", "electrocatalysts", "ORR", "OER", "HER", "HOR", "CO2RR", "batteries", and "supercapacitors". The review discusses the application of SDNCs for oxygen reduction reaction (ORR), oxygen evolution reaction (OER), hydrogen evolution reaction (HER), carbon dioxide reduction reaction (CO2RR), supercapacitors, lithium-ion batteries, and thermal energy storage applications. It concludes by discussing the advantages and limitations of SDNCs for energy applications.

Caffeine derived graphene-wrapped Fe3C nanoparticles entrapped in hierarchically porous FeNC nanosheets for boosting oxygen reduction reaction

It is a vital requirement to explore high-efficiency and stable electrocatalysts for oxygen reduction reaction (ORR) to further relieve energy depletion. However, it is a critical challenge to develop low cost and high-quality carbon-based catalysts. Herein, a caffeine chelation-triggered pyrolysis approach was developed to construct graphene-wrapped Fe₃C nanoparticles incorporated in hierarchically porous FeNC nanosheets (G-Fe₃C/FeNC). The present Fe salt and its content as well as the pyrolysis temperature were carefully investigated in the control groups. The G-Fe₃C/FeNC catalyst showed a more positive onset potential (E_onset = 1.09 V) and half-wave potential (E_1/2 = 0.88 V) in a 0.1 M KOH solution, which outperformed commercial Pt/C (E_1/2 = 0.83 V, E_onset = 0.95 V), showing the excellent catalytic performance for the ORR activity, coupled with remarkable stability (only 0.18 mV negative shift in E_1/2 after 2000 cycles). This work provides some valuable insights for developing advanced electrocatalysts for energy storage and conversion related research.

Highly Stable Pt-Based Oxygen Reduction Electrocatalysts toward Practical Fuel Cells: Progress and Perspectives

The high cost and poor reliability of cathodic electrocatalysts for the oxygen reduction reaction (ORR), which requires significant amounts of expensive and scarce platinum, obstructs the broad applications of proton exchange membrane fuel cells (PEMFCs). The principles of ORR and the reasons for the poor stability of Pt-based catalysts are reviewed. Moreover, this paper discusses and categorizes the strategies for enhancing the stability of Pt-based catalysts in fuel cells. More importantly, it highlights the recent progress of Pt-based stability toward ORR, including surface-doping, intermetallic structures, 1D/2D structures, rational design of support, etc. Finally, for atomic-level in-depth information on ORR catalysts in fuel cells, potential perspectives are suggested, such as large-scale preparation, advanced interpretation techniques, and advanced simulation. This review aims to provide valuable insights into the fundamental science and technical engineering for practical Pt-based ORR electrocatalysts in fuel cells.

Effect of Precursor Status on the Transition from Complex to Carbon Shell in a Platinum Core-Carbon Shell Catalyst

Encapsulating platinum nanoparticles with a carbon shell can increase the stability of core platinum nanoparticles by preventing their dissolution and agglomeration. In this study, the synthesis mechanism of a platinum core-carbon shell catalyst via thermal reduction of a platinum-aniline complex was investigated to determine how the carbon shell forms and identify the key factor determining the properties of the Pt core-carbon shell catalyst. Three catalysts originating from the complexes with different platinum to carbon precursor ratios were synthesized through pyrolysis. Their structural characteristics were examined using various analysis techniques, and their electrochemical activity and stability were evaluated through half-cell and unit-cell tests. The relationship between the nitrogen to platinum ratio and structural characteristics was revealed, and the effects on the electrochemical activity and stability were discussed. The ratio of the carbon precursor to platinum was the decisive factor determining the properties of the platinum core-carbon shell catalyst.

N-Doped Graphene-Coated Commercial Pt/C Catalysts toward High-Stability and Antipoisoning in Oxygen Reduction Reaction

Stability and antipoisoning effects are the main challenges for the application of commercial Pt/C catalysts. Herein, we soaked and adsorbed polydopamine to coat Pt particles on commercial Pt/C and subsequently converted the coatings to few-layer N-doped graphene by calcination to produce Pt/C@NC. The coatings effectively block the direct contact of Pt nanoparticles and electrolyte, thus enhancing the catalyst stability by avoiding Ostwald ripening and suppressing the competitive adsorption of toxicants, contributing to the enhancement of the antipoisoning ability. More importantly, the coatings do not hurt the oxygen reduction reaction (ORR) activity of commercial Pt/C, which exhibits a half wave potential of 0.84 V in an acidic electrolyte. The spectroscopic and theoretical results confirmed that the coatings originate from a strong Pt bonding to pyridinic N of N-doped graphene and that the high ORR activity results from the coordinately unsaturated carbon atoms, as the real ORR active sites, to strongly capture electrons from Pt.

Catalyst overcoating engineering towards high-performance electrocatalysis

Clean and sustainable energy needs the development of advanced heterogeneous catalysts as they are of vital importance for electrochemical transformation reactions in renewable energy conversion and storage devices. Advances in nanoscience and material chemistry have afforded great opportunities for the design and optimization of nanostructured electrocatalysts with high efficiency and practical durability. In this review article, we specifically emphasize the synthetic methodologies for the versatile surface overcoating engineering reported to date for optimal electrocatalysts. We discuss the recent progress in the development of surface overcoating-derived electrocatalysts potentially applied in polymer electrolyte fuel cells and water electrolyzers by correlating catalyst intrinsic structures with electrocatalytic properties. Finally, we present the opportunities and perspectives of surface overcoating engineering for the design of advanced (electro)catalysts and their deep exploitation in a broad scope of applications.

Achievements in Pt nanoalloy oxygen reduction reaction catalysts: strain engineering, stability and atom utilization efficiency

The Pt nanoalloy surfaces often show unique electronic and physicochemical properties that are distinct from those of their parent metals, which provide significant room for manipulating their oxygen reduction reaction (ORR) behaviour. In this Feature Article, we present the progress of our recent research and that of other groups in Pt nanoalloy catalysts for ORR from three aspects, namely, strain engineering, stability and atom utilization efficiency. Some new insights into Pt surface strain engineering will be firstly introduced, with a focus on discussing the effect of compressive and tensile strain on the chemisorption properties. Secondly, the design concepts and synthetic methodologies to intensify the inherent stability of Pt nanoalloys will be summarized. Then, the exciting research push in developing nanostructured alloys with high atom utilization efficiency of Pt will be presented. Finally, a brief illumination of challenges and future developing perspectives of Pt nanoalloy catalysts will be provided.

A framework ensemble facilitates high Pt utilization in a low Pt loading fuel cell

Rationally designing the structure of catalyst layer in MEA to achieve the dispersion of active sites at the cross of three-phase field and the effective transfer network paths for protons through catalysts and catalyst layer.

Methanol Tolerant Pt-C Core-Shell Cathode Catalyst for Direct Methanol Fuel Cells

Methanol crossover is one of the largest problems in direct methanol fuel cells (DMFCs). Methanol passing from the anode to the cathode through the membrane is oxidized at the cathode, degrading the DMFC performance, and the intermediates of the methanol oxidation reaction (MOR) cause cathode catalyst poisoning. Therefore, it is essential to develop a cathode catalyst capable of inhibiting MOR while promoting the oxygen reduction reaction (ORR), which is a typical cathode reaction in DMFCs. In this study, a carbon-encapsulated Pt cathode catalyst was synthesized for this purpose. The catalyst was simply synthesized by heat treatment of Pt-aniline complex-coated carbon nanofibers. The carbon shell of the catalyst was effective in inhibiting methanol from accessing the Pt core, and this effect became more prominent as the graphitization degree of the carbon shell increased. Meanwhile, the carbon shell allowed O₂ to permeate regardless of the graphitization degree, enabling the Pt core to participate in ORR. The synthesized catalyst showed higher performance and stability in single-cell tests under various conditions compared to commercial Pt/C.

Iron phthalocyanine with coordination induced electronic localization to boost oxygen reduction reaction

Iron phthalocyanine (FePc) is a promising non-precious catalyst for the oxygen reduction reaction (ORR). Unfortunately, FePc with plane-symmetric FeN₄ site usually exhibits an unsatisfactory ORR activity due to its poor O₂ adsorption and activation. Here, we report an axial Fe-O coordination induced electronic localization strategy to improve its O₂ adsorption, activation and thus the ORR performance. Theoretical calculations indicate that the Fe-O coordination evokes the electronic localization among the axial direction of O-FeN₄ sites to enhance O₂ adsorption and activation. To realize this speculation, FePc is coordinated with an oxidized carbon. Synchrotron X-ray absorption and Mössbauer spectra validate Fe-O coordination between FePc and carbon. The obtained catalyst exhibits fast kinetics for O₂ adsorption and activation with an ultralow Tafel slope of 27.5 mV dec^-1 and a remarkable half-wave potential of 0.90 V. This work offers a new strategy to regulate catalytic sites for better performance.

Defect Engineering for Fuel-Cell Electrocatalysts

The commercialization of fuel cells, such as proton exchange membrane fuel cells and direct methanol/formic acid fuel cells, is hampered by their poor stability, high cost, fuel crossover, and the sluggish kinetics of platinum (Pt) and Pt-based electrocatalysts for both the cathodic oxygen reduction reaction (ORR) and the anodic hydrogen oxidation reaction (HOR) or small molecule oxidation reaction (SMOR). Thus far, the exploitation of active and stable electrocatalysts has been the most promising strategy to improve the performance of fuel cells. Accordingly, increasing attention is being devoted to modulating the surface/interface electronic structure of electrocatalysts and optimizing the adsorption energy of intermediate species by defect engineering to enhance their catalytic performance. Defect engineering is introduced in terms of defect definition, classification, characterization, construction, and understanding. Subsequently, the latest advances in defective electrocatalysts for ORR and HOR/SMOR in fuel cells are scientifically and systematically summarized. Furthermore, the structure-activity relationships between defect engineering and electrocatalytic ability are further illustrated by coupling experimental results and theoretical calculations. With a deeper understanding of these complex relationships, the integration of defective electrocatalysts into single fuel-cell systems is also discussed. Finally, the potential challenges and prospects of defective electrocatalysts are further proposed, covering controllable preparation, in situ characterization, and commercial applications.

Stabilizing Pt Nanocrystals Encapsulated in N-Doped Carbon as Double-Active Sites for Catalyzing Oxygen Reduction Reaction

Polypropylene fiber, a cheap source of nitrogen-doped carbon, is introduced to design robust nitrogen-doped carbon-encapsulated small Pt nanocrystals with Pt and nitrogen-carbon double-active centers toward oxygen reduction reaction (ORR). Ascribed to the separation effect of the polypropylene fiber, even suffering from a high-temperature carbonization treatment at 720 °C for 90 min, the polypropylene fiber-derived carbon-encapsulated Pt nanocrystal maintains a small particle size (3 nm diameter on average). As expected, its ORR mass activity is up to 116.5 mA/mg at 0.9 V. After 8000 cycles, the half-wave potential of the prepared catalyst declines only by 14 mV compared with 43 mV for the commercial Pt/C catalyst. The significantly improved electrochemical properties of the as-prepared catalyst are resulted from the nitrogen-doped carbon-encapsulated Pt nanocrystal structure, which is benefited to adsorption and activation of oxygen due to the presence of nitrogen-doped carbon as the important active site for ORR besides Pt metal. In addition, the migration, aggregation, and growth of Pt nanoparticles are prohibited in terms of the outer nitrogen-doped carbon protection layer, greatly enhancing the stability of the catalyst.

Highly enhanced durability of a graphitic carbon layer decorated PtNi3 alloy electrocatalyst toward the oxygen reduction reaction

The durability issue of a carbon supported PtNi3 alloy catalyst (PtNi3/C) under acidic conditions has been solved by introducing an N-doped graphitic carbon (NGC) layer to coat the surface of the PtNi3/C catalyst. The as-prepared PtNi3/C@NGC catalyst exhibits superior durability, being able to undergo 10 000 voltage cycles with negligible activity decay.

High temperature self-assembly one-step synthesis of a structurally ordered PtFe catalyst for the oxygen reduction reaction

Herein, we present a high-temperature self-assembly strategy that directly allows the transformation of adsorbed Pt(NH₃)₄²⁺ and Fe³⁺ sources into structurally ordered face-centered tetragonal (fct)-PtFe alloy NPs (2.6 ± 0.2 nm).

Highly Durable and Active Pt-Based Nanoscale Design for Fuel-Cell Oxygen-Reduction Electrocatalysts

Fuel cells are one of the promising energy-conversion devices due to their high efficiency and zero emission. Although recent advances in electrocatalysts have been achieved using various material designs such as alloys, core@shell structures, and shape control, many issues still remain to be resolved. Especially, material design issues for high durability and high activity are recently accentuated owing to severe instability of nanoparticles under fuel-cell operating conditions. To address these issues, fundamental understanding of functional links between activity and durability is timely urgent. Here, the activity and durability of nanoscale materials are summarized, focusing on the nanoparticle size effect. In addition to phenomenological observation, two major degradation origins, including atomic dissolution and particle size increase, are discussed related to the activity decrease. Based on the fundamental understanding of nanoparticle degradation, recent promising strategies for durable Pt-based nanoscale electrocatalysts are introduced and the role of each design for durability enhancement is discussed. Finally, short comments related to the future direction of nanoparticle issues are provided in terms of nanoparticle synthesis and analysis.

Porous Pt3Ni with enhanced activity and durability towards oxygen reduction reaction

The size of nanocrystals (NCs) is regarded as one of the vital factors determining their electrochemical performance. To achieve high electrochemical activity and durability at the same time still remains a big challenge. This work has demonstrated the successful synthesis of Pt₃Ni nanocrystals of large size with porous characteristics (PNC-Pt₃Ni). The mass and specific activity of the as-prepared catalyst are 6 and 6.6 times more than those of commercial Pt/C at 0.9 volts versus the reversible hydrogen electrode (RHE), respectively. More importantly, PNC-Pt₃Ni prevails against a durability test (23.7% loss of mass activity after 10 000 potential cycling) with little change to the porous morphology under harsh experimental conditions. Density functional theory calculations show a much lower activation energy for PNC-Pt₃Ni during the process of dissociation of the oxygen molecule adsorbed on the surface of the catalyst, which may account for the improvement in the catalytic activity. The lower series resistance for PNC-Pt₃Ni is also verified by electrochemical impedance spectroscopy (EIS) data, resulting from fewer grain boundaries for nanocrystals with large sizes. This exciting work contributes a new strategy for the optimization of electrochemical performance and durability.

Porous Pt₃Ni nanocrystals of large size possess enhanced electrochemical activity and durability towards oxygen reduction reaction is preferred.

Pt–Co deposited on polyaniline-modified carbon for the electro-reduction of oxygen: the interaction between Pt–Co nanoparticles and polyaniline

PANI partially decomposed at 500 °C and metal–nitrogen bonds appeared in Pt–Co/C-PANI-500 °C, improving the ORR activity.

Structural Evolution of Solid Pt Nanoparticles to a Hollow PtFe Alloy with a Pt-Skin Surface via Space-Confined Pyrolysis and the Nanoscale Kirkendall Effect

A space-confined interfacial conversion approach is developed to directly transform 3 nm solid Pt nanoparticles into a 5 nm hollow PtFe alloy featuring a Pt-skin surface. The approach presented for the structural evolution from solid Pt NPs to hollow PtFe alloy with controlled size, structure, and composition can be applied to other multimetallic electrocatalysts.

Extremely Stable Platinum-Amorphous Carbon Electrocatalyst within Hollow Graphitized Carbon Nanofibers for the Oxygen Reduction Reaction

Unprecedented electrochemical stabilization of platinum nanoparticles (PtNPs) is presented, upon insertion into shortened hollow graphitized carbon nanofibers (PtNP@S-GNF) toward the oxygen-reduction reaction for fuel-cell applications. In contrast to that observed for a commercial Pt/C electrocatalyst, the specific activity and the electrochemical surface area for PtNP@S-GNF remain practically unchanged during durability tests after 50 000 potential cycles, allowing the sustainable use of Pt.

Enhanced Activity of Supported Ni Catalysts Promoted by Pt for Rapid Reduction of Aromatic Nitro Compounds

To improve the activities of non-noble metal catalysts is highly desirable and valuable to the reduced use of noble metal resources. In this work, the supported nickel (Ni) and nickel-platinum (NiPt) nanocatalysts were derived from a layered double hydroxide/carbon composite precursor. The catalysts were characterized and the role of Pt was analysed using X-ray diffraction (XRD), high-resolution transmission electron microscopy (HRTEM), energy dispersive X-ray spectroscopy (EDS) mapping, and X-ray photoelectron spectroscopy (XPS) techniques. The Ni²⁺ was reduced to metallic Ni⁰ via a self-reduction way utilizing the carbon as a reducing agent. The average sizes of the Ni particles in the NiPt catalysts were smaller than that in the supported Ni catalyst. The electronic structure of Ni was affected by the incorporation of Pt. The optimal NiPt catalysts exhibited remarkably improved activity toward the reduction of nitrophenol, which has an apparent rate constant (K_a) of 18.82 × 10⁻³ s⁻¹, 6.2 times larger than that of Ni catalyst and also larger than most of the reported values of noble-metal and bimetallic catalysts. The enhanced activity could be ascribed to the modification to the electronic structure of Ni by Pt and the effect of exposed crystal planes.

Self-assembly synthesis of reduced graphene oxide-supported platinum nanowire composites with enhanced electrocatalytic activity towards the hydrazine oxidation reaction

Pt-NWs-P can self-assemble on the GO@NH₂ surface. After NaBH₄ reduction, Pt-NWs/RGO show improved electrocatalytic activity for the hydrazine oxidation reaction.

Recent advancements in Pt and Pt-free catalysts for oxygen reduction reaction

Based on the understanding of the ORR catalytic mechanism, advanced Pt-based and Pt-free catalysts have been explored.

Distinctive size effects of Pt nanoparticles immobilized on Fe3O4@PPy used as an efficient recyclable catalyst for benzylic alcohol aerobic oxidation and hydrogenation reduction of nitroaromatics

Size effects of supported Pt nanoparticles were entirely different for benzylic alcohol aerobic oxidation and hydrogenation reduction of nitroaromatics.

A facile Pt catalyst regeneration process significantly improves the catalytic activity of Pt–organic composites for the O2 reduction reaction

Combination of the “nano-size” effect and Cl⁻ complexation ability causes massive electrodissolution of Pt under acidic conditions to promote the regeneration of Pt–organic composites and to significantly improve the catalytic performance of the O₂ reduction reaction.

Unification of catalytic oxygen reduction and hydrogen evolution reactions: highly dispersive Co nanoparticles encapsulated inside Co and nitrogen co-doped carbon

The elaborately synthesized Co nanoparticles encapsulated inside Co and nitrogen co-doped carbon catalysts with homogenous distribution of Co NPs exhibit evidently outstanding performances toward ORR/HER.