Framework stabilization of Si-rich LTA zeolite prepared in organic-free media

The Current Understanding of Mechanistic Pathways in Zeolite Crystallization

Zeolite catalysts and adsorbents have been an integral part of many commercial processes and are projected to play a significant role in emerging technologies to address the changing energy and environmental landscapes. The ability to rationally design zeolites with tailored properties relies on a fundamental understanding of crystallization pathways to strategically manipulate processes of nucleation and growth. The complexity of zeolite growth media engenders a diversity of crystallization mechanisms that can manifest at different synthesis stages. In this review, we discuss the current understanding of classical and nonclassical pathways associated with the formation of (alumino)silicate zeolites. We begin with a brief overview of zeolite history and seminal advancements, followed by a comprehensive discussion of different classes of zeolite precursors with respect to their methods of assembly and physicochemical properties. The following two sections provide detailed discussions of nucleation and growth pathways wherein we emphasize general trends and highlight specific observations for select zeolite framework types. We then close with conclusions and future outlook to summarize key hypotheses, current knowledge gaps, and potential opportunities to guide zeolite synthesis toward a more exact science.

Membrane Reactor for Methanol Synthesis Using Si-Rich LTA Zeolite Membrane

We successfully demonstrated the effect of a membrane reactor for methanol synthesis to improve one-pass CO₂ conversion. An Si-rich LTA membrane for dehydration from a methanol synthesis reaction field was synthesized by the seed-assisted hydrothermal synthesis method. The H₂O permselective performance of the membrane showed 1.5 × 10⁻⁶ mol m⁻² s⁻¹ Pa⁻¹ as H₂O permeance and around 2000 as selectivity of H₂O/MeOH at 473 K. From the results of membrane reactor tests, the CO₂ conversion of the membrane reactor was higher than that of the conventional packed-bed reactor under the all of experimental conditions. Especially, at 4 MPa of reaction pressure, the conversion using the membrane reactor was around 60%. In the case of using a packed-bed reactor, the conversion was 20% under the same conditions. In addition, the calculated and experimental conversion were in good agreement in both the case of the membrane reactor and packed-bed reactor.

In situ imaging of two-dimensional surface growth reveals the prevalence and role of defects in zeolite crystallization

Zeolite crystallization predominantly occurs by nonclassical pathways involving the attachment of complex (alumino)silicate precursors to crystal surfaces, yet recurrent images of fully crystalline materials with layered surfaces are evidence of classical growth by molecule attachment. Here we use in situ atomic force microscopy to monitor three distinct mechanisms of two-dimensional (2D) growth of zeolite A where we show that layer nucleation from surface defects is the most common pathway. Direct observation of defects was made possible by the identification of conditions promoting layered growth, which correlates to the use of sodium as an inorganic structure-directing agent, whereas its replacement with an organic results in a nonclassical mode of growth that obscures 2D layers and markedly slows the rate of crystallization. In situ measurements of layered growth reveal that undissolved silica nanoparticles in the synthesis medium can incorporate into advancing steps on crystal surfaces to generate defects (i.e., amorphous silica occlusions) that largely go undetected in literature. Nanoparticle occlusion in natural and synthetic crystals is a topic of wide-ranging interest owing to its relevance in fields spanning from biomineralization to the rational design of functional nanocomposites. In this study, we provide unprecedented insight into zeolite surface growth by molecule addition through time-resolved microscopy that directly captures the occlusion of silica nanoparticles and highlights the prevalent role of defects in zeolite crystallization.

A Cationic Oligomer as an Organic Template for Direct Synthesis of Aluminosilicate ITH Zeolite

There are a large number of zeolites, such as ITH, that cannot be prepared in the aluminosilicate form. Now, the successful synthesis of aluminosilicate ITH zeolite using a simple cationic oligomer as an organic template is presented. Key to the success is that the cationic oligomer has a strong complexation ability with aluminum species combined with a structural directing ability for the ITH structure similar to that of the conventional organic template. The aluminosilicate ITH zeolite has very high crystallinity, nanosheet-like crystal morphology, large surface area, fully four-coordinated Al species, and abundant acidic sites. Methanol-to-propylene (MTP) tests reveal that the Al-ITH zeolite shows much higher selectivity for propylene and longer lifetime than commercial ZSM-5. FCC tests show that Al-ITH zeolite is a good candidate as a shape-selective FCC additive for enhancing propylene and butylene selectivity.

Catalytic Degradation of Nerve Agents

Nerve agents (NAs) are a group of highly toxic organophosphorus compounds developed before World War II. They are related to organophosphorus pesticides, although they have much higher human acute toxicity than commonly used pesticides. After the detection of the presence of NAs, the critical step is the fast decontamination of the environment in order to avoid the lethal effect of these organophosphorus compounds on exposed humans. This review collects the catalytic degradation reactions of NAs, in particular focusing our attention on chemical hydrolysis. These reactions are catalyzed by different catalyst categories (metal-based, polymeric, heterogeneous, enzymatic and MOFs), all of them described in this review.

Direct Atomic-Level Imaging of Zeolites: Oxygen, Sodium in Na-LTA and Iron in Fe-MFI

Zeolites are becoming more versatile in their chemical functions through rational design of their frameworks. Therefore, direct imaging of all atoms at the atomic scale, basic units (Si, Al, and O), heteroatoms in the framework, and extra‐framework cations, is needed. TEM provides local information at the atomic level, but the serious problem of electron‐beam damage needs to be overcome. Herein, all framework atoms, including oxygen and most of the extra‐framework Na cations, are successfully observed in one of the most electron‐beam‐sensitive and lowest framework density zeolites, Na‐LTA. Zeolite performance, for instance in catalysis, is highly dependent on the location of incorporated heteroatoms. Fe single atomic sites in the MFI framework have been imaged for the first time. The approach presented here, combining image analysis, electron diffraction, and DFT calculations, can provide essential structural keys for tuning catalytically active sites at the atomic level.

Superior Ion-exchange Property of Amorphous Aluminosilicates Prepared by a Co-precipitation Method

The development of inexpensive inorganic ion-exchangers for the purification of environmental pollutants is a social demand. Amorphous aluminosilicates with a relatively high homogeneous Al environment are prepared by a feasible co-precipitation method, i. e., mixing an acidic aluminum sulfate solution and basic sodium silicate solution, which exhibit excellent ion-exchange selectivity for Cs⁺ and Sr²⁺ . The K_d value for Sr²⁺ was comparable with that of zeolite 4A. The local structures and ion-exchange behavior of the amorphous aluminosilicates are systematically investigated. The ion-exchange property of the amorphous aluminosilicates can be tuned by changing the interaction between the exchangeable cation and the amorphous aluminosilicates. Also, the amorphous aluminosilicates can adsorb bulky cations that zeolites hardly adsorb due to the limitation of the miropore size of zeolites.

Sustainable Synthesis of Pure Silica Zeolites from a Combined Strategy of Zeolite Seeding and Alcohol Filling

Currently, the synthesis of pure silica zeolites always requires the presence of organic structure-directing agents (OSDAs), which direct the assembly pathway and ultimately fill the pore space. A sustainable route is now reported for synthesizing pure silica zeolites in the absence of OSDAs from a combined strategy of zeolite seeding and alcohol filling, where the zeolite seeds direct crystallization of zeolite crystals from amorphous silica, while the alcohol is served as pore filling in the zeolites. Very importantly, the alcohol could be fully washed out from zeolite pores by water at room temperature, which completely avoids calcination at high temperature for removal of OSDAs in the synthesis of pure silica zeolites.

Influence of Synthesis Method on LTA Time-Dependent Stability

Time-stability of LTA zeolite formed by hydrothermal method with or without the action of ultrasonic irradiation was investigated by X-ray diffraction analysis (XRD) and scanning electron microscopy (SEM). The results show that 6 months after the synthesis by hydrothermal process with continuous sonication, LTA evolves into a more stable sodalite, whereas no differences are detected 12 months after LTA synthesis by conventional pre-fused hydrothermal process. These data confirm that using the two approaches, different mechanisms control both zeolite crystallization and time-stability of the newly-formed mineral at solid state. The results are particularly important in the light of the synthetic zeolite application.

Small-Pore Zeolites: Synthesis and Catalysis

In the past decade or so, small-pore zeolites have received greater attention than large- and medium-pore molecular sieves that have historically dominated the literature. This is primarily due to the commercialization of two major catalytic processes, NOx exhaust removal and methanol conversion to light olefins, that take advantage of the properties of these materials with smaller apertures. Small-pore zeolites possess pores that are constructed of eight tetrahedral atoms (Si⁴⁺ and Al³⁺), each time linked by a shared oxygen These eight-member ring pores (8MR) provide small molecules access to the intracrystalline void space, e.g., to NOx during car exhaust cleaning (NOx removal) or to methanol en route to its conversion into light olefins, while restricting larger molecule entrance and departure that is critical to overall catalyst performance. In total, there are forty-four structurally different small-pore zeolites. Forty-one of these zeolites can be synthesized, and the first synthetic zeolite (KFI, 1948) was in fact a small-pore material. Although the field of 8MR zeolite chemistry has expanded in many directions, the progress in synthesis is framework-specific, leaving insights and generalizations difficult to realize. This review first focuses on the relevant synthesis details of all 8MR zeolites and provides some generalized findings and related insights. Next, catalytic applications where 8MR zeolites either have been commercialized or have dominated investigations are presented, with the aim of providing structure-activity relationships. The review ends with a summary that discusses (i) both synthetic and catalytic progress, (ii) a list of opportunities in the 8MR zeolite field, and (iii) a brief future outlook.

LTA zeolite membranes: current progress and challenges in pervaporation

Linde Type A (LTA) zeolite-based membranes have demonstrated excellent selectivity in pervaporation due to their unique structural framework and interaction with water.

Formation domain of SDA-free Y faujasite small crystals

The ternary phase diagram shows that the domain for obtaining Y faujasite small crystals is very narrow.

Tuning Zeolite Precursor Interactions by Switching the Valence of Polyamine Modifiers

Nonclassical mechanisms of crystal growth often involve the formation of amorphous precursors that play a direct role in what is generally referred to as crystallization by particle attachment (or CPA). One of the most studied CPA systems in the literature is zeolite MFI, which is a microporous crystal with siliceous (silicalite-1) and aluminosilicate (ZSM-5) isostructures. The self-assembly, microstructural evolution, and mechanistic role of nanoparticle precursors (1-6 nm) during silicalite-1 crystallization have been the subjects of prior investigation by combined experimental and modeling techniques. Here we investigate for the first time the effects of zeolite growth modifiers (ZGMs) on MFI precursors. ZGMs are organic molecules that alter the anisotropic rate(s) of crystal growth as a means of tailoring crystal size and/or habit. We show that most ZGMs have little effect on precursor assembly and evolution during the prenucleation stages of silicalite-1 and ZSM-5 synthesis; however, studies at varying alkalinity reveal that pH can be used as a "switch" to tune ZGM speciation and concurrently the colloidal stability of precursors. This has been proven effective for various polyamine compounds, such as spermine, that exhibit divalent (positive) charge near negatively charged nanoparticle surfaces. Our finding is consistent with colloidal models that predict a higher concentration of divalent modifiers within the diffuse double layer surrounding the surfaces of (alumino)silicate precursors. Multivalent polyamines seemingly promote precursor-precursor aggregation at elevated temperature, which is consistent with a proposed hypothesis that modifiers with two or more sufficiently spaced cationic functional moieties are capable of bridging neighboring precursor surfaces, thus overcoming an electrostatic repulsive force that contributes to their colloidal stability. Given the importance of precursor-precursor and precursor-crystal interactions in zeolite nucleation and growth, respectively, our observations provide additional insight into the role of organics in zeolite crystallization.

Impact of chabazite SSZ-13 textural properties and chemical composition on CO2 adsorption applications

A narrow pore zeolite was synthesized with different Si/Al ratios and micro- to nanoparticle size where both played an important role in CO₂ adsorption.