Advances in Graphene-Polymer Nanocomposite Foams for Electromagnetic Interference Shielding

With the continuous advancement of wireless communication technology, the use of electromagnetic radiation has led to issues such as electromagnetic interference and pollution. To address the problem of electromagnetic radiation, there is a growing need for high-performance electromagnetic shielding materials. Graphene, a unique carbon nanomaterial with a two-dimensional structure and exceptional electrical and mechanical properties, offers advantages such as flexibility, light weight, good chemical stability, and high electromagnetic shielding efficiency. Consequently, it has emerged as an ideal filler in electromagnetic shielding composites, garnering significant attention. In order to meet the requirements of high efficiency and low weight for electromagnetic shielding materials, researchers have explored the use of graphene-polymer nanocomposite foams with a cellular structure. This mini-review provides an overview of the common methods used to prepare graphene-polymer nanocomposite foams and highlights the electromagnetic shielding effectiveness of some representative nanocomposite foams. Additionally, the future prospects for the development of graphene-polymer nanocomposite foams as electromagnetic shielding materials are discussed.

Conductive Textiles for Signal Sensing and Technical Applications

Conductive textiles have found notable applications as electrodes and sensors capable of detecting biosignals like the electrocardiogram (ECG), electrogastrogram (EGG), electroencephalogram (EEG), and electromyogram (EMG), etc; other applications include electromagnetic shielding, supercapacitors, and soft robotics. There are several classes of materials that impart conductivity, including polymers, metals, and non-metals. The most significant materials are Polypyrrole (PPy), Polyaniline (PANI), Poly(3,4-ethylenedioxythiophene) (PEDOT), carbon, and metallic nanoparticles. The processes of making conductive textiles include various deposition methods, polymerization, coating, and printing. The parameters, such as conductivity and electromagnetic shielding, are prerequisites that set the benchmark for the performance of conductive textile materials. This review paper focuses on the raw materials that are used for conductive textiles, various approaches that impart conductivity, the fabrication of conductive materials, testing methods of electrical parameters, and key technical applications, challenges, and future potential.

A Piezoresistive Sensor with High Sensitivity and Flexibility Based on Porous Sponge

Chemical plating has recently been employed for the preparation of flexible piezoresistive sensors; however, plating solutions and processes that affect the sensitivity still need further exploration. In the study, a sponge-based flexible sensor with copper as its conductive material is prepared using electroless plating. The variation in sponge resistance and sensitivity changes with different plating times are studied. It is found that, with the increasing plating time, the conductivity increases and the resistance of sample will decrease. Moreover, the range of resistance difference will decrease under compression, thus the sensitivity decreases. Furthermore, the sensor's applications were assessed, verifying the practicability of the developed preparation method. This study may bring ideas for the new development of flexible pressure sensors.

Review on PEDOT:PSS-Based Conductive Fabric

This article reviews conductive fabrics made with the conductive polymer poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT:PSS), their fabrication techniques, and their applications. PEDOT:PSS has attracted interest in smart textile technology due to its relatively high electrical conductivity, water dispersibility, ease of manufacturing, environmental stability, and commercial availability. Several methods apply PEDOT:PSS to textiles. They include polymerization of the monomer, coating, dyeing, and printing methods. In addition, several studies have shown the conductivity of fabrics with the addition of PEDOT:PSS. The electrical properties of conductive textiles with a certain sheet resistance can be reduced by several orders of magnitude using PEDOT:PSS and polar solvents as secondary dopants. In addition, several studies have shown that the flexibility and durability of textiles coated with PEDOT:PSS can be improved by creating a composite with other polymers, such as polyurethane, which has high flexibility and extensibility. This improvement is due to the stronger bonding of PEDOT:PSS to the fabrics. Sensors, actuators, antennas, interconnectors, energy harvesting, and storage devices have been developed with PEDOT:PSS-based conductive fabrics.

Fabrication, Structure, Performance, and Application of Graphene-Based Composite Aerogel

Graphene-based composite aerogel (GCA) refers to a solid porous substance formed by graphene or its derivatives, graphene oxide (GO) and reduced graphene oxide (rGO), with inorganic materials and polymers. Because GCA has super-high adsorption, separation, electrical properties, and sensitivity, it has great potential for application in super-strong adsorption and separation materials, long-life fast-charging batteries, and flexible sensing materials. GCA has become a research hotspot, and many research papers and achievements have emerged in recent years. Therefore, the fabrication, structure, performance, and application prospects of GCA are summarized and discussed in this review. Meanwhile, the existing problems and development trends of GCA are also introduced so that more will know about it and be interested in researching it.

PEDOT:PSS-Based Conductive Textiles and Their Applications

The conductive polymer complex poly (3,4-ethylene dioxythiophene):polystyrene sulfonate (PEDOT:PSS) is the most explored conductive polymer for conductive textiles applications. Since PEDOT:PSS is readily available in water dispersion form, it is convenient for roll-to-roll processing which is compatible with the current textile processing applications. In this work, we have made a comprehensive review on the PEDOT:PSS-based conductive textiles, methods of application onto textiles and their applications. The conductivity of PEDOT:PSS can be enhanced by several orders of magnitude using processing agents. However, neat PEDOT:PSS lacks flexibility and strechability for wearable electronics applications. One way to improve the mechanical flexibility of conductive polymers is making a composite with commodity polymers such as polyurethane which have high flexibility and stretchability. The conductive polymer composites also increase attachment of the conductive polymer to the textile, thereby increasing durability to washing and mechanical actions. Pure PEDOT:PSS conductive fibers have been produced by solution spinning or electrospinning methods. Application of PEDOT:PSS can be carried out by polymerization of the monomer on the fabric, coating/dyeing and printing methods. PEDOT:PSS-based conductive textiles have been used for the development of sensors, actuators, antenna, interconnections, energy harvesting, and storage devices. In this review, the application methods of PEDOT:SS-based conductive polymers in/on to a textile substrate structure and their application thereof are discussed.

Development of a Flex and Stretchy Conductive Cotton Fabric Via Flat Screen Printing of PEDOT:PSS/PDMS Conductive Polymer Composite

In this work, we have successfully produced a conductive and stretchable knitted cotton fabric by screen printing of poly(3,4-ethylenedioxythiophene) polystyrene sulfonate (PEDOT:PSS) and poly(dimethylsiloxane-b-ethylene oxide)(PDMS-b-PEO) conductive polymer composite. It was observed that the mechanical and electrical properties highly depend on the proportion of the polymers, which opens a new window to produce PEDOT:PSS-based conductive fabric with distinctive properties for different application areas. The bending length analysis proved that the flexural rigidity was lower with higher PDMS-b-PEO to PEDOT:PSS ratio while tensile strength was increased. The SEM test showed that the smoothness of the fabric was better when PDMS-b-PEO is added compared to PEDOT:PSS alone. Fabrics with electrical resistance from 24.8 to 90.8 kΩ/sq have been obtained by varying the PDMS-b-PEO to PEDOT:PSS ratio. Moreover, the resistance increased with extension and washing. However, the change in surface resistance drops linearly at higher PDMS-b-PEO to PEDOT:PSS ratio. The conductive fabrics were used to construct textile-based strain, moisture and biopotential sensors depending upon their respective surface resistance.

A stretchable laminated GNRs/BNNSs nanocomposite with high electrical and thermal conductivity

The rapid development of modern electronics has accelerated the demand for stretchable components with high thermal management capability because increasing the power density and miniaturization of electronic devices generate greater heat. However, stretchable electronics with enhanced heat dissipation have been rarely reported. In this study, a stretchable laminated nanocomposite-based conductor with both robust electric conductivity and enhanced thermal management capability was fabricated. With the optimized GNRs and BNNS contents, this conductor exhibited a thermal conductivity enhancement of 266%, leading to a decrease in the working temperature from 57.4 °C to 29.2 °C. Even under 100% strain, the fluctuation of the equilibrium operational temperature was within 10%. Moreover, the conductor showed outstanding electric performance under 200% strain with an R/R₀ value of 1.46. Whether stretched and tested in a Moebius-belt shape or under hard-environmental conditions such as in seawater, crude oil, and even integrated in a wireless charging circuit, the significant reliability of this conductor was recorded. Thus, our results are promising to provide a practical approach for the fabrication of stretchable electronic devices working in high temperature environments associated with extreme thermal stresses and under extreme circumstances such as sea rescue operations and marine oil pollution remediation.

Spider-Web-Inspired Stretchable Graphene Woven Fabric for Highly Sensitive, Transparent, Wearable Strain Sensors

Advanced wearable strain sensors with high sensitivity and stretchability are an essential component of flexible and soft electronic devices. Conventional metal- and semiconductor-based strain sensors are rigid, fragile, and opaque, restricting their applications in wearable electronics. Graphene-based percolative structures possess high flexibility and transparency but lack high sensitivity and stretchability. Inspired by the highly flexible spider web architecture, we propose semitransparent, ultrasensitive, and wearable strain sensors made from an elastomer-filled graphene woven fabric (E-GWF) for monitoring human physiological signals. The highly flexible elastomer microskeleton and the hierarchical structure of a graphene tube offer the strain sensor with both excellent sensing and switching capabilities. Two different types of E-GWF sensors, including freestanding E-GWF and E-GWF/polydimethylsiloxane (PDMS) composites, are developed. When their structure is controlled and optimized, the E-GWF strain sensors simultaneously exhibit extraordinary characteristics, such as a high gauge factor (70 at 10% strain, which ascends to 282 at 20%) in respect to other semitransparent or transparent strain sensors, a broad sensing range up to 30%, and excellent linearity. The E-GWF/PDMS composite sensor shows a unique reversible switching behavior at a high strain level of 30-50%, making it a suitable material for fast and reversible strain switching required in many early warning systems. With a view to real-world applications of these sensors and switches, we demonstrate human motion detection and switch controls of light-emitting-diode lamps and liquid-crystal-display circuits. Their unique structure and capabilities can find a wide range of practical applications, such as health monitoring, medical diagnosis, early warning systems for structural failure, and wearable displays.

Ice-Templated Bimodal-Porous Silver Nanowire/PDMS Nanocomposites for Stretchable Conductor

A three-dimensional (3D) bimodal-porous silver nanowire (AgNW) nanostructure with superior electrical properties is fabricated by freeze drying of AgNW aqueous dispersion with macrosized ice spheres for bimodal-porous structure. The ice sphere dispersed AgNW solution yields a 3D AgNW network at the surface of ice sphere and formation of macropores by removal of ice sphere during freeze-drying process. The resulting nanostructures exhibit excellent electrical properties due to their low electrical percolation threshold by the formation of macropores, which results in an efficient and dense 3D AgNW network with a small amount of AgNWs. The highly conductive and stretchable AgNW/poly(dimethylsiloxane) (PDMS) nanocomposites are made by impregnating the 3D porous conductive network with highly stretchable poly(dimethylsiloxane) (PDMS) matrix. The AgNW/PDMS nanocomposites exhibit a high conductivity of 42 S/cm with addition of relatively small amount of 2 wt %. The high conductivity is retained when stretched up to 120% elongation even after 100 stretching-releasing cycles. Due to high electrical conductivity and superior stretchability of AgNW/PDMS nanocomposites, these are expected to be used in stretchable electronic devices.

Modelling of Rod-Like Fillers' Rotation and Translation near Two Growing Cells in Conductive Polymer Composite Foam Processing

We developed a simple analytical model to describe the instantaneous location and angle of rod-like conductive fillers as a function of cell growth during the foaming of conductive polymer composites (CPCs). First, we modelled the motion of the fillers that resulted from the growth of one cell. Then, by taking into account the fillers located at the line that connected the centres of the two growing cells, we found the final filler’s angle and location. We identified this as a function of the corresponding cell size, filler size, and the filler’s initial angle and location. We based the model’s development on the assumption that a polymer melt is incompressible during cell growth. The two-cell growth model is better than the one-cell growth model because it describes the filler’s movement in the cell wall between the two growing cells. The results revealed that the fillers near the cell were the ones most affected by the cell growth, while those at the midpoint between the two cells were the least affected. As a cell grows, its affected polymer area also increases. A dimensionless factor η was introduced to demonstrate the effects of the cell size and the filler length on the filler’s interconnectivity in the CPC foams. It is vital to keep the filler length comparable to the cell size when preparing CPC foams with the desired electrical conductivity. Our research provides a deeper understanding of the mechanism through which foaming influences the filler connections in CPC foams.

Wearable and flexible sensors for user-interactive health-monitoring devices

The development of flexible and wearable healthcare devices facilitates a real-time monitoring of body activities as well as detecting various biosignals, which provided useful information to manage one's health condition for personal health monitoring.

Three-Dimensional Highly Stretchable Conductors from Elastic Fiber Mat with Conductive Polymer Coating

The manufacture of stretchable conductors with well-reserved electrical performance under large-degree deformations via scalable processes remains of great importance. In this work, a highly stretchable 3D conductive framework consisting of a polyurethane fiber mat (PUF) and poly(3,4-ethylenedioxythiophene) (PEDOT) is reported through facile approaches, electrospinning, and in situ interfacial polymerization, which was then backfilled with poly(dimethylsiloxane) to obtain 3D conductors. The excellent stretchability of the 3D conductive network imparted the as-prepared electrode a superior mechanical durability. Moreover, the applied strains can be effectively accommodated by the arrangement and orientation of the fibers resulting in a relatively stable electrical performance with only a 20% increased resistance at 100% stretching. Meanwhile, the resistance of the conductor could remain constant during 2000 bending cycles and showed a slight increase during 100 cycles of 50% stretching. The potential in the applications of large-area stretchable electrodes was demonstrated by the construction of LED arrays with the PUF-based conductors as electrical connections.

Fully Stretchable Optoelectronic Sensors Based on Colloidal Quantum Dots for Sensing Photoplethysmographic Signals

Flexible and stretchable optoelectronic devices can be potentially applied in displays, biosensors, biomedicine, robotics, and energy generation. The use of nanomaterials with superior optical properties such as quantum dots (QDs) is important in the realization of wearable displays and biomedical devices, but specific structural design as well as selection of materials should preferentially accompany this technology to realize stretchable forms of these devices. Here, we report stretchable optoelectronic sensors manufactured using colloidal QDs and integrated with elastomeric substrates, whose optoelectronic properties are stable under various deformations. A graphene electrode is adopted to ensure extreme bendability of the devices. Ultrathin QD light-emitting diodes and QD photodetectors are transfer-printed onto a prestrained elastomeric layout to form wavy configurations with regular patterns. The layout is mechanically stretchable until the structure is converted to a flat configuration. The emissive and active area itself can be stretched or compressed by buckled structures, which are applicable to wearable electronic devices. We demonstrate that these stretchable optoelectronic sensors can be used for continuous monitoring of blood waves via photoplethysmography signal recording. These and related systems create important and unconventional opportunities for stretchable and foldable optoelectronic devices with health-monitoring capability and, thus, meet the demand for wearable and body-integrated electronics.

Recent Advancements in Flexible and Stretchable Electrodes for Electromechanical Sensors: Strategies, Materials, and Features

Stretchable and flexible sensors attached onto the surface of the human body can perceive external stimuli, thus attracting extensive attention due to their lightweight, low modulus, low cost, high flexibility, and stretchability. Recently, a myriad of efforts have been devoted to improving the performance and functionality of wearable sensors. Herein, this review focuses on recent remarkable advancements in the development of flexible and stretchable sensors. Multifunction of these wearable sensors is realized by incorporating some desired features (e.g., self-healing, self-powering, linearity, and printing). Next, focusing on the characteristics of carbon nanomaterials, nanostructured metal, conductive polymer, or their hybrid composites, two major strategies (e.g., materials that stretch and structures that stretch) and diverse design approaches have been developed to achieve highly flexible and stretchable electrodes. Strain sensing performances of recently reported sensors indicate that the appropriate choice of geometric engineering as well as intrinsically stretchable materials is essential for high-performance strain sensing. Finally, some important directions and challenges of a fully sensor-integrated wearable platform are proposed to realize their potential applications for human motion monitoring and human-machine interfaces.

Three-dimensional highly conductive silver nanowires sponges based on cotton-templated porous structures for stretchable conductors

A stretchable conductor was explored by embedding a binary structure fabricated from an interconnected porous structure of cotton as skeleton along with supported 2D AgNWs network into PDMS, which showed excellent electrical and mechanical properties.

Functional Three-Dimensional Graphene/Polymer Composites

Integration of graphene with polymers to construct three-dimensional porous graphene/polymer composites (3DGPCs) has attracted considerable attention in the past few years for both fundamental studies and diverse technological applications. With the broad diversity in molecular structures of graphene and polymers via rich chemical routes, a number of 3DGPCs have been developed with unique structural, electrical, and mechanical properties, chemical tenability, and attractive functions, which greatly expands the research horizon of graphene-based composites. In particular, the properties and functions of the 3DGPCs can be readily tuned by precisely controlling the hierarchical porosity in the 3D graphene architecture as well as the intricate synergistic interactions between graphene and polymers. In this paper, we review the recent progress in 3DGPCs, including their synthetic strategies and potential applications in environmental protection, energy storage, sensors, and conducting composites. Lastly, we will conclude with a brief perspective on the challenges and future opportunities.

Fabrication of Highly Stretchable Conductors Based on 3D Printed Porous Poly(dimethylsiloxane) and Conductive Carbon Nanotubes/Graphene Network

The combination of carbon nanomaterial with three-dimensional (3D) porous polymer substrates has been demonstrated to be an effective approach to manufacture high-performance stretchable conductive materials (SCMs). However, it remains a challenge to fabricate 3D-structured SCMs with outstanding electrical conductivity capability under large strain in a facile way. In this work, the 3D printing technique was employed to prepare 3D porous poly(dimethylsiloxane) (O-PDMS) which was then integrated with carbon nanotubes and graphene conductive network and resulted in highly stretchable conductors (OPCG). Two types of OPCG were prepared, and it has been demonstrated that the OPCG with split-level structure exhibited both higher electrical conductivity and superior retention capability under deformations, which was illustrated by using a finite element method. The specially designed split-level OPCG is capable of sustaining both large strain and repeated deformations showing huge potential in the application of next-generation stretchable electronics.

Synthesis and performance of cross-linked PEDOT:MOI-P(SS-HEA) transparent conductive films by UV irradiation

A novel multi-functional counteranion of methacryloyloxyethyl isocyanate grafting poly(styrene sulfonate-co-2-hydroxyethyl acrylate) [MOI-P(SS-HEA)] for PEDOT was designed to improve the humidity stability and water resistance of PEDOT:PSS-based conductive films.

Three-dimensional macro-structures of two-dimensional nanomaterials

This review summarizes the recent progress and efforts in the synthesis, structure, properties, and applications of three-dimensional macro-structures of two-dimensional nanomaterials.

Room-temperature fabrication of a three-dimensional reduced-graphene oxide/polypyrrole/hydroxyapatite composite scaffold for bone tissue engineering

The development of tissue engineering (TE) provides a promising alternative strategy for bone healing and regeneration.

Stretchable Array of Highly Sensitive Pressure Sensors Consisting of Polyaniline Nanofibers and Au-Coated Polydimethylsiloxane Micropillars

We report on the facile fabrication of a stretchable array of highly sensitive pressure sensors. The proposed pressure sensor consists of the top layer of Au-deposited polydimethylsiloxane (PDMS) micropillars and the bottom layer of conductive polyaniline nanofibers on a polyethylene terephthalate substrate. The sensors are operated by the changes in contact resistance between Au-coated micropillars and polyaniline according to the varying pressure. The fabricated pressure sensor exhibits a sensitivity of 2.0 kPa(-1) in the pressure range below 0.22 kPa, a low detection limit of 15 Pa, a fast response time of 50 ms, and high stability over 10000 cycles of pressure loading/unloading with a low operating voltage of 1.0 V. The sensor is also capable of noninvasively detecting human-pulse waveforms from carotid and radial artery. A 5 × 5 array of the pressure sensors on the deformable substrate, which consists of PDMS islands for sensors and the mixed thin film of PDMS and Ecoflex with embedded liquid metal interconnections, shows stable sensing of pressure under biaxial stretching by 15%. The strain distribution obtained by the finite element method confirms that the maximum strain applied to the pressure sensor in the strain-suppressed region is less than 0.04% under a 15% biaxial strain of the unit module. This work demonstrates the potential application of our proposed stretchable pressure sensor array for wearable and artificial electronic skin devices.