Metal Ions (Li, Mg, Zn, Ce) Doped into La2O3 Nanorod for Boosting Catalytic Oxidative Coupling of Methane

A series of La2O3 nanorod catalysts with doping of active metal ions (Li, Mg, Zn and Ce) were synthesized successfully by the hydrothermal method. The La2O3 nanorods show a uniform size with the length of 50–200 nm and the width of 5–20 nm, and the {110} crystal facet is a preferentially exposed surface. The active metal ions (Li, Mg, Zn and Ce) doped into the lattice of La2O3 nanorods enhance the selectivity of the desired products during oxidative coupling of methane (OCM) and decrease the reaction temperature. Among these catalysts, the Mg-La2O3 catalyst exhibits the best catalytic performance during the OCM reaction, i.e., its selectivity and yield of C2 products at 780 °C is 73% and 21%, respectively. The effect of doped metal ions on catalytic activity for OCM was systematically investigated. Insight into the fabrication strategy and promoting factors of the OCM reaction indicates the potential to further design a high-efficient catalyst in the future.

Oxidative Coupling of Methane: Examining the Inactivity of the MnOx -Na2 WO4 /SiO2 Catalyst at Low Temperature

Oxidative coupling of methane (OCM) catalyzed by MnO_x -Na₂ WO₄ /SiO₂ has great industrial promise to convert methane directly to C_2-3 products, but its high light-off temperature is the most challenging obstacle to commercialization and its working mechanism is still a mystery. We report the discovery of a low-temperature active and selective MnO_x -Na₂ WO₄ /SiO₂ catalyst enriched with Q² units in the SiO₂ carrier, being capable of converting 23 % CH₄ with 72 % C_2-3 selectivity at 660 °C. From experiments and theoretical calculations, a large number of Q² units in the MnO_x -Na₂ WO₄ /SiO₂ catalyst is a trigger for markedly lowering the light-off temperature of the Mn³⁺ ↔Mn²⁺ redox cycle involved in the OCM reaction because of the easy formation of MnSiO₃ . Notably, the MnSiO₃ formation proceeds merely through the SiO₂ -involved reaction in the presence of Na₂ WO₄ : Mn₇ SiO₁₂ +6 SiO₂ ↔7 MnSiO₃ +1.5 O₂ . The Na₂ WO₄ not only drives the light-off of this cycle but also gets it working with substantial selectivity toward C_2-3 products. Our findings shine a light on the rational design of more advanced MnO_x -Na₂ WO₄ based OCM catalysts through establishing new Mn³⁺ ↔Mn²⁺ redox cycles with lowered light-off temperature.

Oxidative coupling of methane-comparisons of MnTiO3-Na2WO4 and MnOx-TiO2-Na2WO4 catalysts on different silica supports

The oxidative coupling of methane (OCM) converts CH₄ to value-added chemicals (C₂₊), such as olefins and paraffin. For a series of MnTiO₃-Na₂WO₄ (MnTiO₃-NW) and MnO_x-TiO₂-Na₂WO₄ (Mn-Ti-NW), the effect of loading of MnTiO₃ or MnO_x-TiO₂, respectively, on two different supports (sol-gel SiO₂ (SG) and commercial fumed SiO₂ (CS)) was examined. The catalyst with the highest C₂₊ yield (21.6% with 60.8% C₂₊ selectivity and 35.6% CH₄ conversion) was 10 wt% MnTiO₃-NW/SG with an olefins/paraffin ratio of 2.2. The catalyst surfaces with low oxygen-binding energies were associated with high CH₄ conversion. Stability tests conducted for over 24 h revealed that SG-supported catalysts were more durable than those on CS because the active phase (especially Na₂WO₄) was more stable in SG than in CS. With the use of SG, the activity of MnTiO₃-NW was not substantially different from that of Mn-Ti-NW, especially at high metal loading.

High-Throughput Screening and Literature Data Driven Machine Learning Assisting Investigation of Multi-component La2O3-based Catalysts for Oxidative Coupling of Methane

Multi-component La2O3-based catalysts for oxidative coupling of methane (OCM) were designed based on high-throughput screening (HTS) and literature datasets with multi-output machine learning (ML) approaches including random forest regression (RFR),...

Study on the unsteady state oxidative coupling of methane: effects of oxygen species from O2, surface lattice oxygen, and CO2 on the C2+ selectivity

This study examined the effects of oxygen species on the unsteady-state oxidative coupling of methane (OCM) using a lengthy catalyst bed of Na₂WO₄/Mn/SiO₂. The reaction conditions, including the methane-to-oxygen ratio, ratio of feed gas dilution by N₂, quantity of catalyst, and feed flow rate were adjusted for the continuous flow fixed bed reaction system. While the O₂ gas initiated methyl radical formation from methane, the surface lattice oxygen atoms improved the dehydrogenation of paraffins to olefins without significant activation of methane. The addition of CO₂ as a mild oxidizing agent was also tested and slightly improved OCM selectivity with slightly lower methane conversion were observed.

This study examined the effects of oxygen species on the unsteady-state oxidative coupling of methane (OCM) using a lengthy catalyst bed of Na₂WO₄/Mn/SiO₂.

Effect of the Si/Al ratio in Ga/mesoporous HZSM-5 on the production of benzene, toluene, and xylene via coaromatization of methane and propane

In this work, a series of GaO_y supported on mesoporous HZSM-5 (GaO_y/meso-XHZSM-5; Si/Al (X), X = 10, 20, 30, and 40) catalysts with different Si/Al molar ratios were prepared for use in the coaromatization of methane and propane.

Fast Optimization of LiMgMnOx/La2O3 Catalysts for the Oxidative Coupling of Methane

The development of efficient catalyst for oxidative coupling of methane (OCM) reaction represents a grand challenge in direct conversion of methane into other useful products. Here, we reported that a newly developed combinatorial approach can be used for ultrafast optimization of La₂O₃-based multicomponent metal oxide catalysts in OCM reaction. This new approach integrated inkjet printing assisted synthesis (IJP-A) with multidimensional group testing strategy (m-GT) tactfully takes the place of conventionally high-throughput synthesis-and-screen experiment. Just within a week, 2048 formulated LiMgMnO_x-La₂O₃ catalysts in a 64·8·8·8·8 = 262 144 compositional space were fabricated by IJP-A in a four-round synthesis-and-screen process, and an optimized formulation has been successfully identified through only 4·8 = 32 times of tests via m-GT screening strategy. The screening process identifies the most promising ternary composition region is Li_0-0.48Mg_0-6.54Mn_0-0.62-La₁₀₀O_x with an external C₂ yield of 10.87% at 700 °C. The yield of C₂ is two times as high as the pure nano-La₂O₃. The good performance of the optimized catalyst formulation has been validated by the manual preparation, which further prove the effectiveness of the new combinatorial methodology in fast discovery of heterogeneous catalyst.

Interlaced X-ray diffraction computed tomography

An X-ray diffraction computed tomography data-collection strategy that allows, post experiment, a choice between temporal and spatial resolution is reported. This strategy enables time-resolved studies on comparatively short timescales, or alternatively allows for improved spatial resolution if the system under study, or components within it, appear to be unchanging. The application of the method for studying an Mn-Na-W/SiO2 fixed-bed reactor in situ is demonstrated. Additionally, the opportunities to improve the data-collection strategy further, enabling post-collection tuning between statistical, temporal and spatial resolutions, are discussed. In principle, the interlaced scanning approach can also be applied to other pencil-beam tomographic techniques, like X-ray fluorescence computed tomography, X-ray absorption fine structure computed tomography, pair distribution function computed tomography and tomographic scanning transmission X-ray microscopy.