Ring-opening homo- and co-polymerization of lactides and ε-caprolactone by salalen aluminum complexes

Crafting sustainable solutions: architecting biodegradable copolymers through controlled ring-opening copolymerization

Polylactic acid (PLA) is a biodegradable and biocompatible polymer with versatile applications in packaging and medicine. It is derived from lactic acid and thus represents an eco-friendly option sourced from renewable raw materials. Despite its advantages, PLA exhibits few drawbacks, such as brittleness and relatively high melting and glass transition temperatures. However, these limitations can be addressed through copolymerization with other monomers like ε-caprolactone (ε-CL), resulting in a composite material with improved physical properties. This paper comprehensively reviews achievements in PLA-PCL copolymerization using organometallic catalysts, discussing scientific findings and various copolymer architectures obtained, including random or block configurations. It also demonstrates various sustainable catalysts for achieving the required microstructure under mild reaction conditions without the aid of any external initiator.

Selective Transesterification to Control Copolymer Microstructure in the Ring-Opening Copolymerization of Lactide and ε-Caprolactone by Lanthanum Complexes

A series of novel lanthanum amido complexes, supported by ligands designed around the salan framework (salan = N,N'-bis(o-hydroxy, m-di-tert-butylbenzyl)-1,2-diaminoethane) were synthesized and fully characterized in the solid and solution states. The ligands incorporate benzyl or 2-pyridyl substituents at each tertiary amine center. The complexes were investigated as catalysts in the ring-opening homopolymerization of lactide (LA) and ε-caprolactone (ε-CL) and copolymerization of equimolar amounts of LA and ε-CL at ambient temperature. Solvent (THF or toluene) and the number of 2-pyridyl groups in the complex were found to influence the reactivity of the catalysts in copolymerization reactions. In all cases, complete conversion of LA to PLA was observed. The use of THF, a coordinating solvent, suppressed ε-CL polymerization, while the presence of one or more 2-pyridyl groups promoted ε-CL polymerization. Each copolymer gave a monomodal trace in gel permeation chromatography-size-exclusion chromatography (GPC-SEC) experiments, indicative of copolymer formation over homopolymerization. Copolymer microstructure was found to be dependent on catalyst structure and reaction solvent, ranging from blocky to close to alternating. Experiments revealed rapid conversion of LA in the initial stages of the reaction, followed by incorporation of ε-CL into the copolymer by either transesterification or propagation reactions. Significantly, the mode of transesterification (TI or TII) that occurs is determined by the structure of the metal complex and the reaction solvent, leading to the possibility of controlling copolymer microstructure through catalyst design.

Synthesis of ultrahigh-molecular-weight ethylene/1-octene copolymers with salalen titanium(iv) complexes activated by methyaluminoxane

Salalen titanium(iv) complex to prepare ultrahigh-molecular weight poly(ethylene-co-1-octene) in the presence of methylaluminoxane (MAO).

Simple Zn(ii) complexes for the production and degradation of polyesters

Nine new complexes based on thioether appended iminophenolate (ONS) ligands have been prepared and fully characterized in solution by NMR spectroscopy. Solid-state structures were also obtained for seven complexes. In solution, all complexes were monomeric. The complexes were highly active for the polymerization of purified rac-lactide ([M] : [Zn] : [BnOH] = 10 000 : 1 : 30 at 180 °C) reaching TOF values up to 250 000 h⁻¹. The kinetics of the polymerization have been probed by in situ Raman spectroscopy. The rate of reaction was dramatically reduced using technical grade rac-lactide with increased initiator loading. To move towards a circular economy, it is vital that catalysts are developed to facilitate chemical recycling of commodity and emerging polymeric materials. In this vein, the complexes have been assessed for their ability to break down poly(lactic acid) and poly(ethylene terephthalate). The results from both the polymerization and degradation reactions are discussed in terms of ligand functionality.

Nine new complexes based on thioether appended iminophenolate (ONS) ligands have been prepared and fully characterized in solution by NMR spectroscopy.

Active in Sleep: Iron Guanidine Catalyst Performs ROP on Dormant Side of ATRP

Copolymers are the answer to property limitations of homopolymers. In order to use the full variety of monomers available, catalysts active in more than one polymerization mechanism are currently investigated. Iron guanidine catalysts have shown to be extraordinarily active in ROP of lactide and herein prove their versatility by also promoting ATRP of styrene. The presented iron complex is the first polymerizing lactide and styrene simultaneously to a defined block copolymer in a convenient one-pot synthesis. Both mechanisms work hand in hand with ROP using the dominantly present FeII species on the dormant side of the ATRP equilibrium. This orthogonal copolymerization by a benign iron catalyst opens up new pathways to biocompatible polymerization procedures broadening the scope of ATRP applications.

Breaking the symmetry: C1-salans with (N-H) backbones

We disclose a synthetic route that providess an unprecedented library of C₁ salan ligands endowed with (N-H) backbones, previously limited to N-methylated backbones. Efforts to identify a generic complexation protocol to yield the corresponding Cu(II)-salan complexes demonstrate the scope and limitations of this approach.

Copolymerization of L-Lactide and ε-Caprolactone promoted by zinc complexes with phosphorus based ligands

The zinc complexes 1 and 2 bearing chelating phosphorous based pincer ligands were found to catalyze the ring-opening copolymerization of L-lactide and ε-caprolactone in the melt at 110 °C to obtain a series of random copolymers in which the monomer distributions were coherent with the monomer ratio in the feed. All the obtained copolymers showed high molecular masses with monomodal and moderately narrow distributions. The thermal properties of the achieved copolymers (T_g, glass transition temperature, and T_m, melting temperature) were strongly dependent on their composition. A linear dependence of T_g with molar percentage of lactide in the copolymers was observed over a temperature range from -59 °C (pure polycaprolactone) to 55 °C (pure polylactide).

Thermo-Rheological and Shape Memory Properties of Block and Random Copolymers of Lactide and ε-Caprolactone

Biodegradable block and random copolymers have attracted numerous research interests in different areas, due to their capability to provide a broad range of properties. In this paper, an efficient strategy has been reported for preparing biodegradable PCL-PLA copolymers with improved thermal, mechanical and rheological properties. Two block-copolymers are synthesized by sequential addition of the cyclic esters lactide (L-LA or D,L-LA) and ε-caprolactone (CL) in presence of a dimethyl(salicylaldiminato)aluminium compound. The random copolymer of L-LA and CL was synthetized by using the same catalyst. Chain structure, molar mass, thermal, rheological and mechanical properties are characterized by NMR, SEC, TGA, DSC, Rheometry and DMTA. Experimental results show that by changing the stereochemistry and monomer distribution of the copolymers it is possible to obtain a variety of properties. Promising shape-memory properties are also observed in the di-block copolymers characterized by the co-crystallization of CL and L-LA segments. These materials show great potential to substitute oil-based polymers for packaging, electronics, and medicine applications.

Salen-type aluminum and zinc complexes as two-faced Janus compounds: contribution to molecular sensing and polymerization catalysis

The aim of the present review is to highlight the most recent achievements in different fields of application of salen-based zinc and aluminum complexes. More specifically this article focuses on the use of aluminum and zinc salen-type complexes as optical probes for biologically relevant molecules, as catalysts for the ring opening polymerization (ROP) of cyclic esters and co-polymerization of epoxides and anhydrides (ROCOP) and in the chemical fixation of carbon dioxide (CO2). The intention is to provide an overview of the most recent results from our group within the framework of the state-of-art-results in the literature.

Active Ga-catalysts for the ring opening homo- and copolymerization of cyclic esters, and copolymerization of epoxide and anhydrides

A series of gallium complexes L12Ga4Me8 (1), L22Ga4Me8 (2), and L32Ga4Me8 (3) was synthesized by reaction of GaMe3 with Schiff base ligands L1-3H2 (L1H2 = 2,4-di-tert-butyl-6-{[(3-hydroxypropyl)imino]methyl}phenol; L2H2 = 2,4-dichloro-6-{[(3-hydroxypropyl)imino]methyl}phenol; L3H2 = 4-tert-butyl-2-{[(3-hydroxypropyl)imino]methyl}phenol) and characterized by 1H, 13C NMR, IR spectroscopy, elemental analysis and single crystal X-ray analysis (1, 2), proving their tetranuclear structure in the solid state. Complexes 1-3 showed good catalytic activity in the ring opening homopolymerization (ROP) and ring opening copolymerization (ROcoP) of lactide (LA) and ε-caprolactone (ε-CL) in the presence of benzyl alcohol (BnOH) in toluene at 100 °C, yielding polymers with the expected average molecular weights (Mn) and narrow molecular weight distributions (MWD), as well as a high isoselectivity for the ROP of rac-lactide (rac-LA), yielding isotactic-enriched PLAs with Pm values up to 0.78. Kinetic studies with complex 1 proved the first order dependence on monomer concentration, while mechanistic studies confirmed the coordination insertion mechanistic (CIM) pathway. Sequential addition of monomers gave well defined diblock copolymers of PCL-b-PLLA and PLLA-b-PCL, proving the living character of the polymerization reactions. The catalysts also showed perfect selectivity for the copolymerization of cyclohexene oxide (CHO) with both succinic anhydride (SA) and maleic anhydride (MA) in the presence of BnOH and produced >99% alternating block copolymers.

Comparative Experimental and Theoretical Study of Mg, Al and Zn Aryloxy Complexes in Copolymerization of Cyclic Esters: The Role of the Metal Coordination in Formation of Random Copolymers

Homogeneity of copolymers is a general problem of catalytic coordination polymerization. In ring-opening polymerization of cyclic esters, the rational design of the catalyst is generally applied to solve this problem by the equalization of the reactivities of comonomers-however, it often leads to a reduction of catalytic activity. In the present paper, we studied the catalytic behavior of BnOH-activated complexes (ВНТ)Mg(THF)2nBu (1), (ВНТ)2AlMe (2) and [(ВНТ)ZnEt]2 (3), based on 2,6-di-tert-butyl-4-methylphenol (BHT-H) in homo- and copolymerization of L-lactide (lLA) and ε-caprolactone (εCL). Even at 1:5 lLA/εCL ratio Mg complex 1 catalyzed homopolymerization of lLA without involving εCL to the formation of the polymer backbone. On the contrary, Zn complex 3 efficiently catalyzed random lLA/εCL copolymerization; the presence of mono-lactate subunits in the copolymer chain clearly pointed to the transesterification mechanism of copolymer formation. Both epimerization and transesterification side processes were analyzed using the density functional theory (DFT) modeling that confirmed the qualitative difference in catalytic behavior of 1 and 3: Mg and Zn complexes demonstrated different types of preferable coordination on the PLA chain (k2 and k3, respectively) with the result that complex 3 catalyzed controlled εCL ROP/PLA transesterification, providing the formation of lLA/εCL copolymers that contain mono-lactate fragments separated by short oligo(εCL) chains. The best results in the synthesis of random lLA/εCL copolymers were obtained during experiments on transesterification of commercially available PLLA, the applicability of 3/BnOH catalyst in the synthesis of random copolymers of εCL with methyl glycolide, ethyl ethylene phosphonate and ethyl ethylene phosphate was also demonstrated.

Alkaline Earth Metal-Mediated Highly Iso-selective Ring-Opening Polymerization of rac-Lactide

Alkaline earth (Ae) metal complexes of the aminophosphine borane ligand are highly active and iso-selective catalysts for the ring-opening polymerization (ROP) of rac-lactide (LA). The polymerization reactions are well controlled and produce polylactides with molecular weights that are precise and narrowly distributed. Kinetic studies reveal that the ROP of rac-LA catalyzed by all Ae metal complexes had a first-order dependency on LA concentration as well as catalyst concentration. A plausible reaction mechanism for Ae metal complex-mediated ROP of rac-LA is discussed, based on controlled kinetic experiments and molecular chain mobility.

Indium phosphasalen catalysts showing high isoselectivity and activity in racemic lactide and lactone ring opening polymerizations

Study of a series of phosphasalen indium alkoxide complexes reveals that the substitution pattern at the phosphorus atoms can deliver outstanding isoselectivity with high rates.

DFT Visualization and Experimental Evidence of BHT-Mg-Catalyzed Copolymerization of Lactides, Lactones and Ethylene Phosphates

Catalytic ring-opening polymerization (ROP) of cyclic esters (lactides, lactones) and cyclic ethylene phosphates is an effective way to process materials with regulated hydrophilicity and controlled biodegradability. Random copolymers of cyclic monomers of different chemical nature are highly attractive due to their high variability of characteristics. Aryloxy-alkoxy complexes of non-toxic metals such as derivatives of 2,6-di-tert-butyl-4-methylphenoxy magnesium (BHT-Mg) complexes are effective coordination catalysts for homopolymerization of all types of traditional ROP monomers. In the present paper, we report the results of density functional theory (DFT) modeling of BHT-Mg-catalyzed copolymerization for lactone/lactide, lactone/ethylene phosphate and lactide/ethylene phosphate mixtures. ε-Caprolactone (ε-CL), l-lactide (l-LA) and methyl ethylene phosphate (MeOEP) were used as examples of monomers in DFT simulations by the Gaussian-09 program package with the B3PW91/DGTZVP basis set. Both binuclear and mononuclear reaction mechanistic concepts have been applied for the calculations of the reaction profiles. The results of calculations predict the possibility of the formation of random copolymers based on l-LA/MeOEP, and substantial hindrance of copolymerization for ε-CL/l-LA and ε-CL/MeOEP pairs. From the mechanistic point of view, the formation of highly stable five-membered chelate by the products of l-LA ring-opening and high donor properties of phosphates are the key factors that rule the reactions. The results of DFT modeling have been confirmed by copolymerization experiments.

Living/controlled ring-opening (co)polymerization of lactones by Al-based catalysts with different sidearms

It remains a challenging task to synthesize well-defined multi-block copolymers through the controlled/living ring-opening polymerization (ROP) of lactones without transesterification, the most common side reaction occurring during copolymerization. A series of Al-based complexes with different sidearms were prepared for living ROP of lactones such as ε-caprolactone (ε-CL) and δ-valerolactone (δ-VL) in the presence of BnOH at room temperature (RT), affording medium to high molecular weight (MW) linear polyesters with Mw up to 303 kg mol-1 and narrow molecular weight distributions (MWD, Đ as low as 1.12). The coordination-insertion polymerization mechanism was proposed based on the combination of the detailed experimental data and polymerization kinetics. It should be noted that the sidearm plays a significant important role in the reactivity of these Al-based catalyst systems. More specifically, the Al2 system with a butyl substituent on the sidearm exhibited the highest polymerization activity and the Al5 system with the bulkiest sidearm showed the lowest one among the investigated catalysts. Moreover, the Al4 system with a pyridine group on the sidearm could effectively inhibit transesterification and maintain a well-defined block copolymer structure even after heating at 50 °C for 10 h, which could also be confirmed by chain-end analyses of the produced polymers with the MALDI-TOF MS measurement.

Tailor-made block copolymers of l-, d- and rac-lactides and ε-caprolactone via one-pot sequential ring opening polymerization by pyridylamidozinc(ii) catalysts

Three-coordinated Zn(ii) complexes bearing sterically encumbered bidentate monoanionic [N,N⁻] pyridylamido ligands efficiently catalyze the ring opening polymerization of lactide (LA) and ε-caprolactone (CL). Owing to the polymerization controlled nature and high rate, precise stereodiblock poly(LLA-b-DLA) with different block lengths can be easily produced by one-pot sequential monomer addition at room temperature in short reaction times. NMR, SEC and DSC analyses confirm the production of highly isotactic diblock copolymers which crystallize in the high melting stereocomplex phase. Stereo-triblock and tetrablock copolymers of l-LA, d-LA and rac-LA have been synthesized similarly. Finally, a diblock poly(CL-b-LA) has been easily obtained by sequential addition of ε-caprolactone and lactide under mild conditions.

New 3-coordinated Zn ROP catalysts afford lactide stereo-block copolymers with variable block lengths and steric structures and diblock ε-caprolactone-lactide copolymers at room temperature and in short reaction times.

Recent progress in the application of group 1, 2 & 13 metal complexes as catalysts for the ring opening polymerization of cyclic esters

This review focuses on recent developments concerned with the use of well-defined main group complexes as (pre-)catalysts for the ROP of cyclic esters to give aliphatic polyesters; factors influencing catalytic activity, selectivity and polymer properties are all discussed.

Aggregated initiators: defining their role in the ROP of rac-lactide

Reported examples of aggregated initiators for the ring-opening polymerisation (ROP) of lactide often lack detailed investigations as to the nature of the active species, making it difficult to reconcile ligand design with performance. Here, we offer additional stability to the polynuclear titanium complexes, TiL(OiPr) (L = 9-14), through a bridging carboxylate anchored to the supporting amine bis(phenolate) ligands. An in-depth study of solution-state behaviour determined the process of assembly was driven by interactions between the carboxylate and a vacant site on a neighbouring titanium centre. Furthermore, we establish that mononuclear units form dynamic mixtures of polynuclear aggregates, with a clear relationship between nuclearity of the aggregates and the steric bulk on the ligand. Smaller aggregates displayed increased activity towards the ROP of rac-lactide. Furthermore, addition of a chiral centre, on the ligand framework, was investigated as a route to influence the selectivity of the polymerisation via easily-accessible initiators.

Copolymerization of cyclic esters, epoxides and anhydrides: evidence of the dual role of the monomers in the reaction mixture

A block copolyester derived from ROCOP of CHO/SA followed by ROP of ε-CL was obtained from the mixture of monomers. The lactone comonomer acts as an endogen cocatalyst during the SA/CHO ROCOP step and as a monomer during ROP.

Salen, salan and salalen iron(iii) complexes as catalysts for CO2/epoxide reactions and ROP of cyclic esters

Salan, salen and salalen iron complexes as catalysts in CO₂/epoxide reactions and in the ROP of ε-caprolactone and l-lactide.

Catalytic metal-based systems for controlled statistical copolymerisation of lactide with a lactone

A comprehensive survey of the recent developments of metal-based catalysts for the ROcoP of lactide with another lactone is presented.

Mixed Allyl Rare-Earth Borohydride Complexes: Synthesis, Structure, and Application in (Co-)Polymerization Catalysis of Cyclic Esters

A series of new trivalent rare-earth allyl-borohydride complexes with the formula [RE(BH₄ )₂ (C₃ H₅ )(thf)_x ] (RE=Sc (1), x=2; RE=Y (2) and La (3), x=3) were synthesized by reaction of the corresponding rare-earth trisborohydrides [RE(BH₄ )₃ (thf)_x ] with half an equivalent of bis(allyl)magnesium. The complexes were fully characterized by determining their X-ray structure. Similar to their previously described Nd (4) and Sm (5) analogues, these complexes display a monomeric structure with two terminal trihapto BH₄ groups, one π-η³ allyl ligand, three THF molecules for complexes 2 and 3, and two THF molecules for complex 1. The catalytic behavior of complexes 1-5 toward the ring-opening polymerization (ROP) of l-lactide (l-LA) and ϵ-caprolactone (ϵ-CL) was assessed. The Nd complex featured the best activity toward l-LA (turnover frequency (TOF)=1300 h^-1 ) and the order was Nd>La>Sm>Y>Sc. Complexes 1-3 were found very active for the ROP of ϵ-CL (TOF=166 000 h^-1 ), which is in line with the already established exceptionnally high performance of complexes 4 and 5. With both monomers, it was shown that the borohydride moiety was the preferentially initiating group, rather than the allyl one. The random copolymerization of l-LA and ϵ-CL was performed with complexes 1-5, in the absence or in the presence of benzyl alcohol as a chain-transfer agent, affording copolymers with ϵ-caprolactone up to 62 % inserted. The copolymers synthesized display a variety of microstructures, that is, blocky, random, or quasi-alternating.

Selective Synthesis of Cyclic Carbonate by Salalen-Aluminum Complexes and Mechanistic Studies

Salalen-aluminum complexes were synthesized and used as catalysts in the reactions of CO₂ with different epoxides. The reaction of cyclohexene oxide and CO₂ was thoroughly investigated. In particular, the effect of the reaction conditions (nature and equivalents of the co-catalyst, CO₂ pressure, and temperature) and of the ligands (substituents on the ancillary ligand, nature of the labile ligand, and nature of the nitrogen-donor atoms) on the results of this reaction was studied. The cycloaddition reaction of CO₂ with terminal epoxides bearing different functional groups was realized. Moreover, NMR mechanistic studies provided information on the catalytic cycle. Interestingly, the characterization of an intermediate species in the mechanism of the reaction of cyclohexene oxide with CO₂ , catalyzed by one of the salalen-aluminum complexes, was accomplished.

Synthesis of dinuclear aluminum complexes bearing bis-phenolate ligand and application in ring-opening polymerization of ε-caprolactone

Dinuclear zwitterionic aluminum complexes were prepared and applied as efficient catalysts toward ROP of ε-CL in a controlled manner.

Ring-opening polymerization of rac-lactide catalyzed by crown ether complexes of sodium and potassium iminophenoxides

Crown ether complexes of sodium and potassium iminophenoxides were demonstrated to catalyze the stereoselective polymerization of rac-lactide.

Crown ether complexes of potassium quinolin-8-olates: synthesis, characterization and catalysis toward the ring-opening polymerization of rac-lactide

Crown ether complexes of potassium quinolin-8-olates were synthesized and demonstrated to catalyze the stereoselective polymerization of rac-lactide.

Synthesis of aluminum complexes supported by 2-(1,10-phenanthrolin-2-yl)phenolate ligands and their catalysis in the ring-opening polymerization of cyclic esters

Phenanthroline-phenolate based N,N,O-chelate aluminum complexes were demonstrated to catalyze the ROP of ε-caprolactone, rac-lactide, and rac-β-butyrolactone, as well as their block copolymerization.