A novel reaction mechanism for the synthesis of coconut oil-derived biopolyol for rigid poly(urethane-urea) hybrid foam application

Coconut oil (CO) has become one of the most important renewable raw materials for polyol synthesis due to its abundance and low price. However, the saturated chemical structure of CO limits its capability for functionalization. In this study, a novel reaction mechanism via the sequential glycerolysis and amidation of CO triglycerides produced an amine-based polyol (p-CDEA). The synthesized biopolyol has a relatively higher hydroxyl value of 361 mg KOH per g relative to previously reported CO-based polyols with values ranging from 270-333 mg KOH per g. This primary hydroxyl-rich p-CDEA was used directly as a sole B-side polyol component in a polyurethane-forming reaction, without further purification. Results showed that a high-performance poly(urethane-urea) (PUA) hybrid foam was successfully produced. It has a compressive strength of 226 kPa and thermal conductivity of 23.2 mW (m^-1 K^-1), classified as type 1 for a rigid structural sandwich panel core and type 2 for rigid thermal insulation foam applications according to ASTM standards. Fourier-transform infrared (FTIR) spectroscopy was performed to characterize the chemical features of the polyols and foams. Scanning electron microscopy (SEM) analysis was also performed to evaluate the morphological structures of the synthesized foams. Differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) were conducted to investigate the foam's thermal characteristics. Thus far, this work is the first to report a novel and effective reaction mechanism for the synthesis of a highly functional CO-derived polyol and the first CO-based polyol with no petroleum-based replacement that may serve as raw material for rigid PUA foam production. PUA hybrid foams are potential insulation and structural materials. This study further provided a compelling case for enhanced sustainability of p-CDEA PUA hybrid foam against petroleum-based polyurethane.

Sustainable biopolyol production via solvothermal liquefaction silvergrass saccharification residue: Experimental, economic, and environmental approach

With the rising environmental concern, sustainable chemistry should be accomplished by considering technical, economic, and environmental factors that guarantee the successful implementation of new alternative products. Hence, we performed the integrated techno-economic and life cycle assessment for two-step solvothermal liquefaction (two-pot synthesis) and simplified solvothermal liquefaction (one-pot synthesis) based on experiment results. Based on the itemized cost estimation, the unit biopolyol production costs obtained from the two-pot synthesis and one-pot synthesis were 10.0 $ kg^-1 and 2.89 $ kg^-1, respectively. To provide techno-economic guidelines for biopolyol production, profitability analysis, and uncertainty analysis were used to identify the economic feasibility of the proposed processes. In addition, the life cycle assessment results indicated that biopolyol production via the two-pot synthesis leads to a slightly lower greenhouse gas emission compared with the one-pot synthesis, which further required the use of an analytic hierarchy process to determine the best process for biopolyol production depending on the different weight points in the economic and environmental aspects. From these results, we can provide the technical performance, economic feasibility, and environmental impact of lab-scale biopolyol production from silvergrass residue, a low-cost waste of biomass saccharification.

Preparation of Polydimethylsiloxane-Modified Waterborne Polyurethane Coatings for Marine Applications

A series of waterborne polyurethane dispersions (WPUs) modified with hydroxyl-terminated polydimethylsiloxane (PDMS) were prepared by incorporating PDMS into the soft segments of polyurethane chains. The structural characteristics of the prepared samples were analyzed by Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and particle size analysis (PSA). The effect of PDMS content on the thermal and mechanical properties of PDMS-modified waterborne polyurethanes (PS-WPU) was investigated. In addition, the water resistance and dimensional stability of the PS-WPU were investigated by measuring its water absorption ratio and water contact angle along with universal testing machine measurements.

Polyimide foams with outstanding flame resistance and mechanical properties by the incorporation of noncovalent bond modified graphene oxide

PI composite foams were in situ generated by incorporating modified GO to further improve flame resistance, thermal stability and mechanical properties.

Design, characterization and in vitro evaluation of novel amphiphilic block sunflower oil-based polyol nanocarrier as a potential delivery system: Raloxifene-hydrochloride as a model

Presently, modern pharmaceuticals, are almost exclusively derived from the arduous refining of petroleum whose supply is inherently unsustainable. In order to address this issue bio-based materials are increasingly being used for chemical synthesis, particularly in drug delivery systems. Biodegradable and biocompatible hyper-branched polyol (an alcohol containing three or more hydroxyl groups) was synthesized via a facile method through the ring-opening and thiol-ene click reactions at room temperature. Due to the bio-based content of the polyol backbone, the synthesized polyol had both excellent biodegradability and low cytotoxicity. Raloxifene hydrochloride, an oral selective estrogen receptor modulator, was used as a hydrophobic drug model to test the potential of polyol as a drug delivery system carrier. Polyol showed an amphiphilic character and could be prepared as a nanoparticle for the sustained delivery of raloxifene hydrochloride, a drug with poor bioavailability in aqueous solution. Raloxifene hydrochloride was readily encapsulated in the lipophilic core of polyol whose branched hydroxyls were on the external part of the prepared nanoparticles. The diameter of the nanoparticles was 94±0.43nm, their drug entrapment efficiency was 93±0.5% and they showed a sustained release profile (17±1.5% after 4weeks). The 3-(4,5-dimethylthiazol-2-yl)-5-(3-carboxymethoxyphenyl)-2-(4-sulfophenyl)-2H-tetrazolium (MTS) assay showed low toxicity towards human osteoblast MG-63 cells. Based on its good biodegradability and low cytotoxicity, polyol provides a bio-based source for the design new drug delivery systems.

Synthesis of polymeric dyes based on UV curable multifunctional waterborne polyurethane for textile coating

Novel UVPDs based on multifunctional waterborne polyurethane have been synthesized to overcome the drawbacks of polymeric dyes and polyurethane coatings.

Progress in polydimethylsiloxane-modified waterborne polyurethanes

Using polydimethylsiloxane (PDMS) to modify waterborne polyurethane (WPU) has proved to be an effective and feasible way to improve some key properties of WPU.

The synthesis and curing kinetics study of a new fluorinated polyurethane with fluorinated side chains attached to soft blocks

Fluorinated polyurethane with fluorinated side chains attached to soft blocks was successfully synthesized, which exhibited unique properties. And also the curing kinetics was studied using a rotational rheometer.

Sustainable starch modified polyol based tough, biocompatible, hyperbranched polyurethane with a shape memory attribute

Starch modified polyol based tough, biodegradable, biocompatible hyperbranched polyurethane with excellent thermoresponsive shape memory behavior near body temperature was demonstrated.

Synthesis of a cardanol-based phosphorus-containing polyurethane prepolymer and its application in phenolic foams

A cardanol-based P-containing polyurethane prepolymer (PPUP), a novel cardanol derivative, was synthesized.

Structure and thermal properties of phosphorus-containing polyol synthesized from cardanol

P-Containing cardanol polyol (PCP), a novel cardanol derivative, was synthesized.

Synthesis of polymeric dyes based on waterborne polyurethane for improved color stability

The color stability of disperse dye was enhanced via covalent bonding to waterborne polyurethane.