Radical chemistry in polymer science: an overview and recent advances

Radical chemistry is one of the most important methods used in modern polymer science and industry. Over the past century, new knowledge on radical chemistry has both promoted and been generated from the emergence of polymer synthesis and modification techniques. In this review, we discuss radical chemistry in polymer science from four interconnected aspects. We begin with radical polymerization, the most employed technique for industrial production of polymeric materials, and other polymer synthesis involving a radical process. Post-polymerization modification, including polymer crosslinking and polymer surface modification, is the key process that introduces functionality and practicality to polymeric materials. Radical depolymerization, an efficient approach to destroy polymers, finds applications in two distinct fields, semiconductor industry and environmental protection. Polymer chemistry has largely diverged from organic chemistry with the fine division of modern science but polymer chemists constantly acquire new inspirations from organic chemists. Dialogues on radical chemistry between the two communities will deepen the understanding of the two fields and benefit the humanity.

Applications of Halogen-Atom Transfer (XAT) for the Generation of Carbon Radicals in Synthetic Photochemistry and Photocatalysis

The halogen-atom transfer (XAT) is one of the most important and applied processes for the generation of carbon radicals in synthetic chemistry. In this review, we summarize and highlight the most important aspects associated with XAT and the impact it has had on photochemistry and photocatalysis. The organization of the material starts with the analysis of the most important mechanistic aspects and then follows a subdivision based on the nature of the reagents used in the halogen abstraction. This review aims to provide a general overview of the fundamental concepts and main agents involved in XAT processes with the objective of offering a tool to understand and facilitate the development of new synthetic radical strategies.

Metal-Free ATRP Catalyzed by Visible Light in Continuous Flow

ATRP of methyl methacrylate catalyzed by Eosin Y, an inexpensive and an environmental benign dye, was performed in a continuous flow reactor made of FEP tubing and irradiated by visible light green LEDs. The reaction under flow conditions was significantly more rapid and controlled compared to that in batch giving 90% of polymerization after only 3 h of irradiation. The formed polymers in flow have M n measured by GPC and DOSY NMR in accordance with the theoretical values and show low dispersities (Ð < 1.5). The livingness of the polymers has been confirmed by LED on and LED off experiments and by the synthesis of block copolymers. The protocol described herein serves as a "proof of concept" of using Eosin Y as a photocatalyst for controlled polymerization and of using 1D and 2D NMR for polymer characterization. The protocol could be replicated in the future for other reversible-deactivation radical polymerizations.

Metal-supported and -assisted stereoselective cooperative photoredox catalysis

In this perspective, we review those stereoselective photocatalytic reactions that use synergy between photoredox catalysts and transition metal catalysts. In particular, we highlight the orchestrated interaction between two and more metals which not only enhance the turnover numbers, but also lead to increased selectivities. Aspects of green chemistry and sustainable developments are included. In this review, C-C, C-O, C-N and C-S forming reactions are discussed and a perspective on future developments is given.

Visible-Light-Driven Hydrogen Production and Polymerization using Triarylboron-Functionalized Iridium(III) Complexes

The development of novel iridium(III) complexes has continued as an important area of research owing to their highly tunable photophysical properties and versatile applications. In this report, three heteroleptic dimesitylboron-containing iridium(III) complexes, [Ir(p-B-ppy)₂ (N^N)]⁺ {p-B-ppy=2-(4-dimesitylborylphenyl)pyridine; N^N=dipyrido[3,2-a:2',3'-c]phenazine (dppz) (1), dipyrido[3,2-d:2',3'-f]quinoxaline (dpq) (2), and 1,10-phenanthroline (phen) (3)}, were prepared and fully characterized electrochemically, photophysically, and computationally. Altering the conjugated length of the N^N ligands allowed us to tailor the photophysical properties of these complexes, especially their luminescence wavelength, which could be adjusted from λ=583 to 631 nm in CH₂ Cl₂ . All three complexes were evaluated as visible-light-absorbing sensitizers for the photogeneration of hydrogen from water and as photocatalysts for the photopolymerization of methyl methacrylate. The results showed that all of them were active in both photochemical reactions. High activity for the photosensitizer (over 1158 turnover numbers with 1) was observed, and the system generated hydrogen even after 20 h. Additionally, poly(methyl methacrylate) with a relatively narrow molecular-weight distribution was obtained if an initiator (i.e., ethyl α-bromophenylacetate) was used. The living character of the photoinduced polymerization was confirmed on the basis of successful chain-extension experiments.

Photocatalysis in organic and polymer synthesis

This review, with over 600 references, summarizes the recent applications of photoredox catalysis for organic transformation and polymer synthesis. Photoredox catalysts are metallo- or organo-compounds capable of absorbing visible light, resulting in an excited state species. This excited state species can donate or accept an electron from other substrates to mediate redox reactions at ambient temperature with high atom efficiency. These catalysts have been successfully implemented for the discovery of novel organic reactions and synthesis of added-value chemicals with an excellent control of selectivity and stereo-regularity. More recently, such catalysts have been implemented by polymer chemists to post-modify polymers in high yields, as well as to effectively catalyze reversible deactivation radical polymerizations and living polymerizations. These catalysts create new approaches for advanced organic transformation and polymer synthesis. The objective of this review is to give an overview of this emerging field to organic and polymer chemists as well as materials scientists.

PET-RAFT polymerisation: towards green and precision polymer manufacturing

Photoinduced electron/energy transfer-reversible addition–fragmentation chain transfer (PET-RAFT) process has opened up a new way of precision polymer manufacturing to satisfy the concept of green chemistry.

Copper photoredox catalysts for polymerization upon near UV or visible light: structure/reactivity/efficiency relationships and use in LED projector 3D printing resins

Copper complexes are synthesized and evaluated as new photoredox catalysts/photoinitiators.

Insight into the polymerization mechanism of photoinduced step transfer-addition & radical-termination (START) polymerizations

The intrinsic polymerization mechanism of photoinduced step transfer-addition & radical-termination (START) has been revealed based on the successful construction of a catalytic system (Ru(bpy)₃Cl₂/RA) and a solvent system (DMC/MeCN).

Photoinduced controlled radical polymerization of methacrylates with benzaldehyde derivatives as organic catalysts

Under 23 W CFL irradiation, block copolymers are obtained starting from a P_n-I macroinitiator in the presence of a benzaldehydic molecule-based catalytic system.

Photoinduced Electron Transfer Reactions for Macromolecular Syntheses

Photochemical reactions, particularly those involving photoinduced electron transfer processes, establish a substantial contribution to the modern synthetic chemistry, and the polymer community has been increasingly interested in exploiting and developing novel photochemical strategies. These reactions are efficiently utilized in almost every aspect of macromolecular architecture synthesis, involving initiation, control of the reaction kinetics and molecular structures, functionalization, and decoration, etc. Merging with polymerization techniques, photochemistry has opened up new intriguing and powerful avenues for macromolecular synthesis. Construction of various polymers with incredibly complex structures and specific control over the chain topology, as well as providing the opportunity to manipulate the reaction course through spatiotemporal control, are one of the unique abilities of such photochemical reactions. This review paper provides a comprehensive account of the fundamentals and applications of photoinduced electron transfer reactions in polymer synthesis. Besides traditional photopolymerization methods, namely free radical and cationic polymerizations, step-growth polymerizations involving electron transfer processes are included. In addition, controlled radical polymerization and "Click Chemistry" methods have significantly evolved over the last few decades allowing access to narrow molecular weight distributions, efficient regulation of the molecular weight and the monomer sequence and incredibly complex architectures, and polymer modifications and surface patterning are covered. Potential applications including synthesis of block and graft copolymers, polymer-metal nanocomposites, various hybrid materials and bioconjugates, and sequence defined polymers through photoinduced electron transfer reactions are also investigated in detail.

Visible-light induced controlled radical polymerization of methacrylates with Cu(dap)2Cl as a photoredox catalyst

Under visible light irradiation, block copolymers of PPEGMA-b-PMMA with high molecular weights and narrow molecular weight distributions are obtained starting from a PPEGMA macroinitiator in the presence of the Cu(dap)₂Cl/Me₆TREN catalytic system.

Metal-free photoinduced electron transfer–atom transfer radical polymerization (PET–ATRP) via a visible light organic photocatalyst

This work developed the first example of PET-ATRP using a reductive pathway, which provides new opportunities for the synthesis of well-controlled polymer architectures through a photochemical approach.

Discrete copper(ii)-formate complexes as catalytic precursors for photo-induced reversible deactivation polymerization

Traditional copper-mediated reversible deactivation polymerization techniques (RDRP) employ various components mixedin situ(e.g.ligand, metal salt, additional deactivation speciesetc.) in order to achieve good control over the molecular weight distributions.

Organic Electron Donor-Acceptor Photoredox Catalysts: Enhanced Catalytic Efficiency toward Controlled Radical Polymerization

In this study, we designed and synthesized novel organic single electron donor-acceptor molecules containing a free base porphyrin and a thiocarbonylthio group. The porphyrin acts as a light-harvesting antenna and donates an excited electron upon light irradiation to the electron-accepting thiocarbonylthio group. The excited electronic state of the donor-acceptor generates a radical from the thiocarbonylthio compound to activate a living radical polymerization in the presence of monomers. Thus, these donor-acceptor systems play the roles of highly efficient photoredox catalysts and radical initiators. The presence of both donor and acceptor in a single molecule enhanced the electron transfer efficiency in comparison to the donor/acceptor mixture and consequently greatly increased polymerization rates of vinyl monomers under visible light irradiation. The polymerizations mediated by these electron donor-acceptor photoredox catalysts were investigated under green (λ_max = 530 nm, 0.7 mW/cm²) and red (λ_max = 635 nm, 0.7 mW/cm²) lights, which exhibited great control over molecular weights, molecular weight distributions, and end-group functionalities.

Utilizing the electron transfer mechanism of chlorophyll a under light for controlled radical polymerization

Efficient photoredox catalysts containing transition metals, such as iridium and ruthenium, to initiate organic reactions and polymerization under visible light have recently emerged. However, these catalysts are composed of rare metals, which limit their applications. In this study, we report an efficient photoinduced living radical polymerization process that involves the use of chlorophyll as the photoredox biocatalyst. We demonstrate that chlorophyll a (the most abundant chlorophyll in plants) can activate a photoinduced electron transfer (PET) process that initiates a reversible addition-fragmentation chain transfer (RAFT) polymerization under blue and red LED light (λmax = 461 and 635 nm, respectively). This process controls a wide range of functional and non-functional monomers, and offers excellent control over molecular weights and polydispersities. The end group fidelity was demonstrated by NMR, UV-vis spectroscopy, and successful chain extensions for the preparation of diblock copolymers.

Photoredox catalysis using a new iridium complex as an efficient toolbox for radical, cationic and controlled polymerizations under soft blue to green lights

A new iridium complex (nIr) was designed and investigated as a photoinitiator catalyst for radical and cationic polymerizations upon very soft irradiation.

Copper(ii) gluconate (a non-toxic food supplement/dietary aid) as a precursor catalyst for effective photo-induced living radical polymerisation of acrylates

Copper gluconate, is employed as a precursor catalyst for the photo-induced living radical polymerisation of acrylates.

Combining Enzymatic Monomer Transformation with Photoinduced Electron Transfer - Reversible Addition-Fragmentation Chain Transfer for the Synthesis of Complex Multiblock Copolymers

A novel and facile method, involving enzymatic monomer synthesis and a photocontrolled polymerization technique, has been successfully employed for the preparation of high-order multiblock copolymers. New acrylate monomers were synthesized via enzymatic transacylation between an activated monomer, i.e., 2,2,2-trifluoroethyl acrylate (TFEA), and various functional alcohols. These synthesized monomers were successfully polymerized without further purification via photoinduced electron transfer-reversible addition-fragmentation chain transfer (PET-RAFT) polymerization under low energy blue LED light (4.8 W) in the presence of an iridium-based photoredox catalyst (fac-[Ir(ppy)₃]). In this condition, PET-RAFT allows us to achieve high monomer conversion (∼100%) with excellent integrity of the end group (>80%). Different multiblock (co)polymers, including poly(hexyl acrylate) pentablock homopolymer, poly(methyl acylate-b-ethyl acrylate-b-n-propyl acrylate-b-n-butyl acrylate-b-n-pentyl acrylate) pentablock copolymer, and poly(3-oxobutyl acrylate-b-methyl acrylate-b-3-(trimethylsilyl)prop-2-yn-1-yl acrylate) triblock copolymer containing functional groups were rapidly prepared via sequential addition of monomers without purification steps.