Access to Stereoblock Polyesters via Irreversible Chain-Transfer Ring-Opening Polymerization (ICT-ROP)

Precise control over polymer microstructure can enable the molecular tunability of material properties and represents a significant challenge in polymer chemistry. Stereoblock copolymers are some of the simplest stereosequenced polymers, yet the synthesis of stereoblock polyesters from prochiral or racemic monomers outside of "simple" isotactic stereoblocks remains limited. Herein, we report the development of irreversible chain-transfer ring-opening polymerization (ICT-ROP), which overcomes the fundamental limitations of single catalyst approaches by using transmetalation (e.g., alkoxide-chloride exchange) between two catalysts with distinct stereoselectivities as a means to embed temporally controlled multicatalysis in ROP. Our combined small-molecule model and catalytic polymerization studies lay out a clear molecular basis for ICT-ROP and are exploited to access the first examples of atactic-syndiotactic stereoblock (at-sb-st) polyesters, at-sb-st polyhydroxyalkanoates (PHAs). We achieve high levels of control over molecular weight, tacticity, monomer composition, and block structures in a temporally controlled manner and demonstrate that stereosequence control leads to polymer tensile properties that are independent of thermal properties.

Synthesis and physical properties of polyhydroxyalkanoate (PHA)-based block copolymers: A review

Polyhydroxyalkanoates (PHAs) are a group of natural polyesters that are synthesised by microorganisms. In general, their thermoplasticity and (in some forms) their elasticity makes them attractive alternatives to petrochemical-derived polymers. However, the high crystallinity of some PHAs - such as poly(3-hydroxybutyrate) (P3HB) - results in brittleness and a narrow processing window for applications such as packaging. The production of copolymeric PHA materials is one approach to improving the mechanical and thermal properties of PHAs. Another solution is the manufacture of PHA-based block copolymers. The incorporation of different polymer and copolymer blocks coupled to PHA, and the resulting tailorable microstructure of these block copolymers, can result in a step-change improvement in PHA-based material properties. A range of production strategies for PHA-based block copolymers has been reported in the literature, including biological production and chemical synthesis. Biological production is typically less controllable, with products of a broad molecular weight and compositional distribution, unless finely controlled using genetically modified organisms. By contrast, chemical synthesis delivers relatively controllable block structures and narrowly defined compositions. This paper reviews current knowledge in the areas of the production and properties of PHA-based block copolymers, and highlights knowledge gaps and future potential areas of research.

Synthesis and Characterization of Functionalized Polylactides Containing Acetal Units

New functionalized lactide copolymers containing acetal units were prepared for the first time in a controlled manner that enabled the regulation of the number of reactive groups introduced into the polyester chain. The presence of functional groups in the copolymer backbone provided chemical modification sites, and the nature of the acetal unit affected the material degradability. First, paraformaldehyde was reacted with selected diols containing reactive pendant groups (3-allyloxypropane-1,2-diol and 3-chloropropane-1,2-diol), which was catalyzed by p-toluenesulfonic acid, to synthesize new cyclic acetals with different functionalities (allyl- or chloro-). In addition, using butane-1,4-diol, a nonfunctionalized seven-membered cyclic acetal (dioxepane) was obtained for comparative studies. In the next step, the prepared cyclic acetals were used for cationic copolymerization with lactide in the presence of glycol as an initiator and triflic acid as a catalyst. Different temperatures (-15, 2, and 30 °C) and copolymerization times (24, 48, 72, and 192 h) were investigated to produce copolyesters with variable contents of acetal units in the range of 5-27%. The copolymers' structure and molar masses were carefully investigated using 1H, 13C NMR, 2D NMR, and size-exclusion chromatography. Moreover, the ability of functionalized copolymers to perform post modifications was also proven by the reaction with sodium azide and propanethiol. Finally, we speculate that structurally diverse groups can be attached to the copolyester chain, fine-tuning the on-demand properties, which could rapidly expand the library of polylactide-based materials.

Synthesis of N-Methyl-o-phenylenediamine-Bridged Bis(phenolato) Lanthanide Alkoxides and Their Catalytic Performance for the (Co)Polymerization of rac-Butyrolactone and l-Lactide

A series of lanthanide alkoxo complexes supported by ONNO salalen ligands were synthesized and characterized. A one-pot reaction of LH₂ (L = (2-O-C₆H₂-^tBu₂-3,5)CH═N-C₆H₄-N(CH₃)CH₂(2-O-C₆H₂-^tBu₂-3,5)) with LnCp₃(THF) in a 1:1 molar ratio followed by the addition of 1 equiv of ROH (R = Bn, ⁱPr, and CF₃CH₂), afforded the dimeric lanthanide alkoxo complexes [LLn(μ-OCH₂Ph)]₂ [Ln = Lu (1), Yb (2), Sm (3), Nd (4)], [L²Yb(μ-OⁱPr)]₂ (5), and [L²Yb(μ-OCH₂CF₃)]₂ (6) in good isolated yields. All these lanthanide complexes were characterized by elemental analysis and FT-IR spectroscopy. In addition, complex 1 has been characterized by NMR spectroscopy. Single-crystal X-ray diffraction analysis of complexes 1, 2, 5, and 6 showed that these lanthanide alkoxo complexes are dimeric in the solid state. Complexes 1-6 showed good activity toward the homopolymerization of rac-butyrolactone (rac-BBL) to give atactic PHB, and ionic radii of central metals have profound influence on the polymerization. The polymerization behavior of l-lactide (l-LA) initiated by complex 2 was also explored. The kinetic study revealed that the polymerizations of rac-BBL and l-LA initiated by salalen lanthanide akoxide are first order for both the monomer and the initiator concentrations. Furthermore, it was found that complexes 1 and 2 showed good activity in the copolymerization of l-LA and rac-BBL, affording gradient copolymers.

Sustainability and Polyesters: Beyond Metals and Monomers to Function and Fate

Poor waste management and unchecked consumption underpin our current paradigm of plastics use, which is demonstrably unsustainable in the long term. Nonetheless, the utility and versatility of plastics suggest that the notion of a plastic-free society is also unsustainable. Responses to this conundrum are increasing, and among these are research efforts focused on the development of more sustainable plastics. This Account, written by trained chemists, reflects an academic research journey culminating in an appreciation of the importance of improving and enabling the overarching systems that plastics exist within. Our primary initial focus was on catalyst development because catalysts are key drivers of sustainability by improving the efficiency and ease of polymerization. Metal catalysts ranging in ligand structure and the incorporated metal(s) were developed for the preparation of traditional polyesters such as poly(lactic acid) and polycaprolactone. The central themes in these works were stereocontrol (tacticity), efficiency (polymerization rate), and versatility (monomer scope). Alongside insights gained by systematically varying catalyst structure came impressive results gained through collaboration, including the remarkably high activity of novel heterometallic zinc catalysts toward various cyclic esters.

This catalysis work was complemented by and slowly transitioned to a focus on polymer functionality and monomer design. Several fundamental studies focus on polymer topology, specifically star-shaped polyesters, tuned arm number, length, and tacticity. These reports feature emphases on the end of life (solvolysis) and physical properties of polymers, which were increasingly important themes as work shifted toward new methods of incorporating functionality in polymers produced by ring-opening polymerization. Three key highlights demonstrate this shift: the first two rely upon the exploitation of olefin metathesis (cross- and ring-closing) to functionalize polyesters or polyethers, and the third involves the manipulation of ring-opening polymerization equilibrium to enable selective monomer recovery from a polyester. Our foundational work on 1,3-dioxolan-4-one (DOX) monomers is then discussed because this emerging class of molecules offers a distinct synthetic pathway toward functional polyesters, both conventional and novel. With this DOX framework, polyesters that are usually challenging to synthesize (e.g., poly(mandelic acid)) are accessible because polymerization is driven by the concomitant, controlled extrusion of small molecules (acetone or formaldehyde).

After these polyester-focused highlights, the foundation of our ongoing work is presented, namely, that polymer sustainability must be viewed from a systems-level perspective, including economic and social components alongside the environmental considerations. Material design must be driven by practice, and we have to involve key players in academia, industry, and government in a concerted effort to enable positive and robust change. The key goal is to develop sustainable systems that retain plastics in their highest value state for as long as possible by designing materials and products for a particular (and assured) end-of-life fate, whether that be reuse, recycling, (bio)degradation, or energy recovery.

Strategies for the synthesis of block copolymers with biodegradable polyester segments

Oxygenated block copolymers with biodegradable polyester segments can be prepared in one-pot through sequential or simultaneous addition of monomers. This review highlights the state of the art in this area.

Salen-type aluminum and zinc complexes as two-faced Janus compounds: contribution to molecular sensing and polymerization catalysis

The aim of the present review is to highlight the most recent achievements in different fields of application of salen-based zinc and aluminum complexes. More specifically this article focuses on the use of aluminum and zinc salen-type complexes as optical probes for biologically relevant molecules, as catalysts for the ring opening polymerization (ROP) of cyclic esters and co-polymerization of epoxides and anhydrides (ROCOP) and in the chemical fixation of carbon dioxide (CO2). The intention is to provide an overview of the most recent results from our group within the framework of the state-of-art-results in the literature.

Automatic peak assignment and visualisation of copolymer mass spectrometry data using the 'genetic algorithm'

Copolymer analysis is vitally important as the materials have a wide variety of applications due to their tunable properties. Processing mass spectrometry data for copolymer samples can be very complex due to the increase in the number of species when the polymer chains are formed by two or more monomeric units. In this paper, we describe the use of the genetic algorithm for automated peak assignment of copolymers synthesised by a variety of polymerisation methods. We find that in using this method we are able to easily assign copolymer spectra in a few minutes and visualise them into heat maps. These heat maps allow us to look qualitatively at the distribution of the chains, by showing how they alter with different polymerisation techniques, and by changing the initial copolymer composition. This methodology is simple to use and requires little user input, which makes it well suited for use by less expert users. The data outputted by the automatic assignment may also allow for more complex data processing in the future.

Synthesis and Biodegradation of Poly(l-lactide-co-β-propiolactone)

Although the copolymerizations of l-lactide (LA) with seven- or six-membered ring lactones have been extensively studied, the copolymerizations of LA with four-membered ring lactones have scarcely been reported. In this work, we studied the copolymerization of LA with β-propiolactone (PL) and the properties of the obtained copolymers. The copolymerization of LA with PL was carried out using trifluoromethanesulfonic acid as a catalyst and methanol as an initiator to produce poly(LA-co-PL) with Mn of ~50,000 and PL-content of 6-67 mol %. The Tg values of the copolymers were rapidly lowered with increasing PL-contents. The Tm and ΔHm of the copolymers gradually decreased with increasing PL-contents, indicating their decreased crystallinity. Biodegradation test of the copolymers in compost demonstrated their improved biodegradability in comparison with the homopolymer of LA.

β-Pyridylenolate zinc catalysts for the ring-opening homo- and copolymerization of ε-caprolactone and lactides

Eleven zinc β-quinolylenolates with varying substituents have been synthesized, and some of these complexes are excellent catalysts for the ring-opening homo- and copolymerization of ε-CL and LAs.

Post-polymerization functionalization of poly(ethylene oxide)–poly(β-6-heptenolactone) diblock copolymers to tune properties and self-assembly

Copolymers were synthesized and functionalized with a variety of moieties to tune self-assembly and install drugs or fluorescent dyes.

A broad scope of aliphatic polyesters prepared by elimination of small molecules from sustainable 1,3-dioxolan-4-ones

We report a family of monomers that are built from renewable resources and use the elimination of small molecules to access aliphatic polyesters, circumventing challenging monomer syntheses to make these functionalism polymers.

An aromatic/aliphatic polyester prepared via ring-opening polymerisation and its remarkably selective and cyclable depolymerisation to monomer

The ring-opening polymerisation of 2,3-dihydro-5H-1,4-benzodioxepin-5-one gives polyester homopolymers and copolymers that contain both aromatic and aliphatic linkages. The polymers can be easily depolymerised by Al catalysts.

Modulating the thermal properties of poly(hydroxybutyrate) by the copolymerization of rac-β-butyrolactone with lactide

Gradient copolymers with different thermal properties of rac-β-butyrolactone and lactide were synthesized through ring opening polymerization using a salan-based yttrium catalyst.

Polyhydroxybutyrate (PHB)-based triblock copolymers: synthesis of hydrophobic PHB/poly(benzyl β-malolactonate) and amphiphilic PHB/poly(malic acid) analogues by ring-opening polymerization

Poly(benzyl β-malolactonate)-b-poly(3-hydroxybutyrate)-b-poly(benzyl β-malolactonate), PMLA^Be-b-PHB-b-PMLA^Be, and its analogous poly(β-malic acid), PMLA-b-PHB-b-PMLA, triblock copolymers are synthesized and fully characterized.

Bimetallic aluminum complexes with cyclic β-ketiminato ligands: the cooperative effect improves their capability in polymerization of lactide and ε-caprolactone

Novel binuclear aluminum complexes bearing β-ketiminato ligands were synthesized and characterized. The cooperative effect around the metal centers played a key role in improving catalytic activity.

Titanium pyridonates for the homo- and copolymerization of rac-lactide and ε-caprolactone

A series of titanium pyridonate complexes have been synthesized under very mild reaction conditions from a common precursor, Ti(NMe₂)₄. These complexes have been explored as initiators for the ring-opening polymerization of rac-lactide and ε-caprolactone and have proven to be competitive with leading titanium initiators.