Single Condensation Droplet Self-Ejection from Divergent Structures with Uniform Wettability

Coalescence-induced condensation droplet jumping has been extensively studied for anti-icing, condensation heat transfer, water harvesting, and self-cleaning. Another phenomenon that is gaining attention for potential enhancements is the self-ejection of individual droplets. However, the mechanism underlying this process remains elusive due to cases in which the abrupt detachment of an interface establishes an initial Laplace pressure difference. In this study, we investigate the self-ejection of individual droplets from uniformly hydrophobic microstructures with divergent geometries. We design, fabricate, and test arrays of truncated, nanostructured, and hydrophobic microcones arranged in a square pattern. High-speed microscopy reveals the dynamics of a single condensation droplet between four cones: after cycles of growth and stopped self-propulsion, the suspended droplet self-ejects without abrupt detachments. Through analytical modeling of the droplet in a conical pore as an approximation, we describe the slow isopressure growth phases and the rapid transients driven by surface energy release once a dynamic configuration is reached. Microcones with uniform wettability, in addition to being easier to fabricate, have the potential to enable the self-ejection of all nucleated droplets with a designed size, promising significant improvements in the aforementioned applications and others.

Fabrication Optimization of Ultra-Scalable Nanostructured Aluminum-Alloy Surfaces

Aluminum and its alloys are widely used in various industries. Aluminum plays an important role in heat transfer applications, where enhancing the overall system performance through surface nanostructuring is achieved. Combining optimized nanostructures with a conformal hydrophobic coating leads to superhydrophobicity, which enables coalescence induced droplet jumping, enhanced condensation heat transfer, and delayed frosting. Hence, the development of a rapid, energy-efficient, and highly scalable fabrication method for rendering aluminum superhydrophobic is crucial. Here, we employ a simple, ultrascalable fabrication method to create boehmite nanostructures on aluminum. We systematically explore the influence of fabrication conditions such as water immersion time and immersion temperature, on the created nanostructure morphology and resultant nanostructure length scale. We achieved optimized structures and fabrication procedures for best droplet jumping performance as measured by total manufacturing energy utilization, fabrication time, and total cost. The wettability of the nanostructures was studied using the modified Cassie-Baxter model. To better differentiate performance of the fabricated superhydrophobic surfaces, we quantify the role of the nanostructure morphology to corresponding condensation and antifrosting performance through study of droplet jumping behavior and frost propagation dynamics. The effect of aluminum substrate composition (alloy) on wettability, condensation and antifrosting performance was investigated, providing important directions for proper substrate selection. Our findings indicate that the presence of trace alloying elements play a previously unobserved and important role on wettability, condensation, and frosting behavior via the inclusion of defect sites on the surface that are difficult to remove and act as pinning locations to increase liquid-solid adhesion. Our work provides optimization strategies for the fabrication of ultrascalable aluminum and aluminum alloy superhydrophobic surfaces for a variety of applications.

Hierarchical γ-alumina: From Pure Phase to Nanocomposites

Recent advances in nanotechnology make it possible to create nanomaterials based on γ-alumina with novel hierarchical structure and physicochemical properties. Hierarchical γ-alumina can be synthesized using chemical or physical methods. The nanostructures based on γ-alumina exhibit unique properties, which are utilized in the design of efficient applications. These superior properties are often due to their hierarchical organizations from the nanosize scale to the macroscopic level. The present review is devoted to the contemporary state of the studies on the methods to produce hierarchical γ-alumina. We tried to summarize herein the literature data on the methods of synthesis of hierarchical γ-AlOOH and γ-Al2O3 with controlled morphology and the application of these methods for the synthesis of hierarchical γ-AlOOH and γ-Al2O3 nanocomposites.

Facile synthesis of superhydrophobic three-metal-component layered double hydroxide films on aluminum foils for highly improved corrosion inhibition

A simple hydrothermal method was presented to obtain various superhydrophobic ZnMgAl layered double hydroxide films on aluminum foils (AF) with excellent corrosion inhibition.

Fabrication of durable anticorrosion superhydrophobic surfaces on aluminum substrates via a facile one-step electrodeposition approach

A facile one-step electrodeposition method was used to fabricate a hierarchical papillae-covered SHPS on an Al substrate with enhanced corrosion resistance (corrosion inhibition efficiency ~99.96%) and lotus-like self-cleaning effect.

Superhydrophobic nanocoatings: from materials to fabrications and to applications

Superhydrophobic nanocoatings, a combination of nanotechnology and superhydrophobic surfaces, have received extraordinary attention recently, focusing both on novel preparation strategies and on investigations of their unique properties. In the past few decades, inspired by the lotus leaf, the discovery of nano- and micro-hierarchical structures has brought about great change in the superhydrophobic nanocoatings field. In this paper we review the contributions to this field reported in recent literature, mainly including materials, fabrication and applications. In order to facilitate comparison, materials are divided into 3 categories as follows: inorganic materials, organic materials, and inorganic-organic materials. Each kind of materials has itself merits and demerits, as well as fabrication techniques. The process of each technique is illustrated simply through a few classical examples. There is, to some extent, an association between various fabrication techniques, but many are different. So, it is important to choose appropriate preparation strategies, according to conditions and purposes. The peculiar properties of superhydrophobic nanocoatings, such as self-cleaning, anti-bacteria, anti-icing, corrosion resistance and so on, are the most dramatic. Not only do we introduce application examples, but also try to briefly discuss the principle behind the phenomenon. Finally, some challenges and potential promising breakthroughs in this field are also succinctly highlighted.

Low-cost and large-scale fabrication of a superhydrophobic 5052 aluminum alloy surface with enhanced corrosion resistance

Through a simple and low-cost acid etching and passivation treatment, hierarchical micro/nano-scale structures with enhanced corrosion inhibition behaviors have been fabricated on the 5052 aluminum alloy surface.

One-step electrodeposition fabrication of a superhydrophobic surface on an aluminum substrate with enhanced self-cleaning and anticorrosion properties

Superhydrophobic surface was successfully fabricated via a facile, low-cost one-step electrodeposition approach on aluminum substrate with excellent anticorrosion and self-cleaning properties.