Investigation and Optimization of Vacuum Plasma Treatment of PA66 Fabric for Reduced Fire Retardant Consumption

Flame retardant (FR) textiles were obtained by surface treatments of polyamide 66 fabrics with microwave (MW) plasma technology in order to reduce the amount of FR involved in the fabric finishing process. More specifically, MW vacuum plasma was employed for polymer surface activation by using a helium/oxygen (He/O₂) gas mixture, evaluating the effect of different treatment parameters on the affinity toward thiourea impregnation. Surface fabric modification was investigated both in terms of uniformity and increased thiourea absorption by infrared spectroscopy, wicking properties, and gravimetric characterization to define an operative window for plasma treatment conditions. According to the results obtained, the dry add-on content of thiourea improved up to 38%, thanks to the increase of the fabric surface activation. The effectiveness of plasma treatment resulted in an absolute increase up to 2% in limiting oxygen index (LOI) performance with respect to untreated fabric. As a consequence, a drastic reduction of 50% in thiourea concentration was required to achieve a similar fire retardant performance for plasma-treated fabric. On the basis of these preliminary results, a design of experiment (DoE) methodology was applied to the selected parameters to build a suitable response surface, experimentally validated, and to identify optimized treatment conditions. At the end, a final LOI index up to 43% has been reached.

High-performance BiVO4 photoanodes cocatalyzed with bilayer metal-organic frameworks for photoelectrochemical application

In this work, we modified a BiVO₄ photoanode with bilayer Fe-MOF and Ni-MOF as cocatalysts for the first time and obtained a highly efficient BiVO₄ composite photoanode whose photocurrent density was increased by 2.7 times. The optimized BiVO₄/Fe-MOF/Ni-MOF photoanode demonstrated a photocurrent density of 1.80 mA/cm² at 1.23 V vs. a reversible hydrogen electrode (RHE). The onset potential of the BiVO₄/Fe-MOF/Ni-MOF photoanode markedly decreased from 0.9 V to 0.69 V in comparison with the pure BiVO₄ photoanode. It is speculated that Fe-MOF and Ni-MOF led to more reactive oxygen evolution sites and that the bilayer cocatalysts synergistically promoted the separation of photogenerated electron-hole pairs, which may be the influencing factor for the photoelectrochemical performance of the BiVO₄/Fe-MOF/Ni-MOF photoanode being distinctively enhanced. Thus, this work sheds some interesting new light on the construction of a high-efficiency photoanode for photoelectrochemical applications.

Study of the Filtration Performance of Multilayer and Multiscale Fibrous Structures

As the incidence of small-diameter particles in the air has increased in recent decades, the development of efficient filtration systems is both urgent and necessary. Nanotechnology, more precisely, electrospun nanofibres, has been identified as a potential solution for this issue, since it allows for the production of membranes with high rates of fibres per unit area, increasing the probability of nanoparticle collision and consequent retention. In the present study, the electrospinning technique of polyamide nanofibre production was optimized with the variation of parameters such as polymer concentration, flow rate and needle diameter. The optimized polyamide nanofibres were combined with polypropylene and polyester microfibres to construct a multilayer and multiscale system with an increased filtration efficiency. We observed that the penetration value of the multilayer system with a PA membrane in the composition, produced for 20 min in the electrospinning, is 2.7 times smaller than the penetration value of the system with the absence of micro and nano fibers.

Occurrence, abundance, and distribution of microplastics pollution: an evidence in surface tropical water of Klang River estuary, Malaysia

Microplastics have been considered as contaminants of emerging concern due to ubiquity in the environment; however, the occurrence of microplastics in river estuaries is scarcely investigated. The Klang River estuary is an important ecosystem that receives various contaminants from urbanised, highly populated areas and the busiest maritime centre in Selangor, Malaysia. This study investigates the abundance and characteristics of microplastics in surface water of the Klang River estuary. The abundance of microplastics ranged from 0.5 to 4.5 particles L^-1 with a mean abundance of 2.47 particles L^-1. There is no correlation between the abundance of microplastics and physicochemical properties, while there is a strong correlation between salinity and conductivity. The microplastics were characterised with a stereomicroscope and attenuated total reflection-Fourier transform infrared spectroscopy to analyse size, shape, colour, and polymer composition. The microplastics in the surface water were predominantly in the 300-1000 μm size class, followed by > 1000 μm and < 300 μm, and were mostly transparent fibres, fragments, and pellets. Polyamide and polyethylene were the main polymer types in the composition of the microplastics, suggesting that the microplastics originated from heavily urbanised and industrial locations such as the port, jetty, and residential areas. The widespread occurrence of microplastics in the environment and subsequent penetration of aquatic food webs may pose a serious threat to organisms. This study provides baseline data and a framework for further investigation of microplastic contamination in estuaries.

Plasma and Polymers: Recent Progress and Trends

Plasma-enhanced synthesis and modification of polymers is a field that continues to expand and become increasingly more sophisticated. The highly reactive processing environments afforded by the inherently dynamic nature of plasma media are often superior to ambient or thermal environments, offering substantial advantages over other processing methods. The fluxes of energy and matter toward the surface enable rapid and efficient processing, whereas the charged nature of plasma-generated particles provides a means for their control. The range of materials that can be treated by plasmas is incredibly broad, spanning pure polymers, polymer-metal, polymer-wood, polymer-nanocarbon composites, and others. In this review, we briefly outline some of the recent examples of the state-of-the-art in the plasma-based polymer treatment and functionalization techniques.

Slippery Liquid-Infused Porous Polymeric Surfaces Based on Natural Oil with Antimicrobial Effect

Many polymer materials have found a wide variety of applications in biomedical industries due to their excellent mechanical properties. However, the infections associated with the biofilm formation represent serious problems resulting from the initial bacterial attachment on the polymeric surface. The development of novel slippery liquid-infused porous surfaces (SLIPSs) represents promising method for the biofilm formation prevention. These surfaces are characterized by specific microstructural roughness able to hold lubricants inside. The lubricants create a slippery layer for the repellence of various liquids, such as water and blood. In this study, effective antimicrobial modifications of polyethylene (PE) and polyurethane (PU), as commonly used medical polymers, were investigated. For this purpose, low-temperature plasma treatment was used initially for activation of the polymeric surface, thereby enhancing surface and adhesion properties. Subsequently, preparation of porous microstructures was achieved by electrospinning technique using polydimethylsiloxane (PDMS) in combination with polyamide (PA). Finally, natural black seed oil (BSO) infiltrated the produced fiber mats acting as a lubricating layer. The optimized fiber mats' production was achieved using PDMS/PA mixture at ratio 1:1:20 (g/g/mL) using isopropyl alcohol as solvent. The surface properties of produced slippery surfaces were analyzed by various microscopic and optics techniques to obtain information about wettability, sliding behavior and surface morphology/topography. The modified PE and PU substrates demonstrated slippery behavior of an impinged water droplet at a small tilting angle. Moreover, the antimicrobial effects of the produced SLIPs using black seed oil were proven against Gram-positive Staphylococcus aureus (S. aureus) and Gram-negative Escherichia coli (E. coli).

Characteristics of organic fouling, reversibility by physical cleaning and concentrates in forward osmosis membrane processes for wastewater reclamation

Numerous advantages of forward osmosis (FO) include operation at low or no hydraulic pressure, high rejection of a wide range of contaminants, and low irreversible fouling. The FO has been investigated to reduce effluent discharge in wastewater reclamation. The application of wastewater effluent as a feed stream to FO yields fouling on the active layer of the FO membrane. Fouling was examined using two compounds (i.e., alginate and humic acid) with distinguished hydrophobic properties. The repeated filtration and surface wash were applied and flux decline and reversibility of physical cleaning were evaluated. In addition, the characteristics of fouling cakes and concentrates were also analyzed. The foulants showed different behaviors in flux decline. The thick cake layer of alginate was obvious and the cake enhanced concentration polarization was also observed. The recovery results along with the FTIR spectra and FE-SEM images proved that the surface cleaning was not effective to detach foulants, especially for alginate fouling. The osmotic backwash showed greater flux recovery for alginate fouling than humic acid fouling, which indicated that restoring membrane pores or disturbing cake layers by osmotic backwash might be successful for the foulants for strong interactions between foulants and foulants. The concentrates were mostly composed of humic substances and low-molecular weight neutrals. The differences in the relative portions of the major components were occurred in the concentrates implying that the organic properties of the feed water and also interactions of foulants and membranes should be evaluated prior to determination of disposal options for concentrates.

Ultraselective Pebax Membranes Enabled by Templated Microphase Separation

Block copolymer materials have been considered as promising candidates to fabricate gas separation membranes. This microphase separation affects the polymer chain packing density and molecular separation efficiency. Here, we demonstrate a method to template microphase separation within a thin composite Pebax membrane, through the controllable self-assembly of one-dimensional halloysite nanotubes (HNTs) within the thin film via the solution-casting technique. Crystallization of the polyamide component is induced at the HNT surface, guiding subsequent crystal growth around the tubular structure. The resultant composite membrane possesses an ultrahigh selectivity (up to 290) for the CO₂/N₂ gas pair, together with a moderate CO₂ permeability (80.4 barrer), being the highest selectivity recorded for Pebax-based membranes, and it easily surpasses the Robeson upper bound. The templated microphase separation concept is further demonstrated with the nanocomposite hollow fiber gas separation membranes, showing its effectiveness of promoting gas selectivity.

Pervaporation separation of ethyl acetate from aqueous solutions using ZSM-5 filled dual-layer poly(ether-block-amide)/polyethersulfone membrane

In the present study, dual-layer mixed matrix membranes (MMMs) were prepared by incorporating ZSM-5 zeolite into poly(ether-block-amide) (PEBA) as an active layer on the polyethersulfone (PES) membrane as a support layer for pervaporation separation of ethyl acetate (EAc) from EAc/water mixtures. The ZSM-5 zeolite nanoparticles were synthesized by the hydrothermal technique and characterized using XRD, XRF and FESEM analysis. The ATR-FTIR, SEM, DSC and contact angle tests were used to characterize the fabricated MMMs. The effect of ZSM-5 concentration on the performance of the membranes was investigated by the pervaporation experiments and the results showed that loading 10% wt% ZSM-5 into the PEBA matrix had the best separation performance. The effect of feed concentration (1–5 wt%) and operating temperature (30–50 °C) on the separation factor and permeation flux of the neat PEBA/PES and PEBA/PES membranes containing 10 wt% ZSM-5 were studied at laminar and turbulent feed flow regimes. Analysis of variance was used to investigate the interaction effect of EAc concentration and temperature on the performance of the prepared membranes. It was observed that both feed concentration and temperature had positive effects on the total permeation flux and separation factor. The ZSM-5/PEBA/PES membrane containing 10 wt% ZSM-5 showed a separation factor and total flux of 124.94 and 1882 g m⁻² h⁻¹ at laminar flow and 134.22 and 1985 g m⁻² h⁻¹ at turbulent flow, respectively for a feed concentration of 5 wt% and temperature of 50 °C.

Dual-layer mixed matrix membranes were prepared by incorporating ZSM-5 zeolite into PEBA as an active layer on the PES membrane as a support layer for pervaporation separation of EAc from the EAc/water mixtures.

RAFT-mediated Pickering emulsion polymerization with cellulose nanocrystals grafted with random copolymer as stabilizer

The synthesis of a RAFT-mediated Pickering emulsion was firstly achieved by using cellulose nanocrystals (CNCs) grafted with a random copolymer as the stabilizer. Firstly, poly(acrylonitrile-r-butyl acrylate) (poly(AN-r-nBA)) was synthesized by Cu(0)-mediated CRP, which was further modified via a click chemistry strategy to obtain poly(ethylene tetrazole-r-butyl acrylate) (poly(VT-r-nBA)). Then, poly(VT-r-nBA) was grafted onto the CNCs through a Mitsunobu reaction to obtain poly(VT-r-nBA)-g-CNCs. Stabilized by poly(VT-r-nBA)-g-CNCs, an O/W RAFT-mediated Pickering emulsion was formed for the preparation of well-controlled poly(methyl methacrylate) (PMMA) particles with water-soluble potassium persulfate (KPS) as an initiator and oil-soluble 4-cyanopentanoic acid dithiobenzoate (CPADB) as a chain transfer agent. Rheological analysis suggested that the prepared Pickering emulsion possessed good stability under the influences of changes in strain, time, frequency and temperature. Furthermore, the recycling and further utilization of the poly(VT-r-nBA)-g-CNCs could be simply realized through centrifugal separation.

A RAFT-mediated Pickering emulsion with cellulose nanocrystals grafted with a random copolymer was used for the preparation of poly(methyl methacrylate) particles..

Selective Plasma Etching of Polymeric Substrates for Advanced Applications

In today’s nanoworld, there is a strong need to manipulate and process materials on an atom-by-atom scale with new tools such as reactive plasma, which in some states enables high selectivity of interaction between plasma species and materials. These interactions first involve preferential interactions with precise bonds in materials and later cause etching. This typically occurs based on material stability, which leads to preferential etching of one material over other. This process is especially interesting for polymeric substrates with increasing complexity and a “zoo” of bonds, which are used in numerous applications. In this comprehensive summary, we encompass the complete selective etching of polymers and polymer matrix micro-/nanocomposites with plasma and unravel the mechanisms behind the scenes, which ultimately leads to the enhancement of surface properties and device performance.

Pebax-1657 mixed matrix membrane containing surface modified multi-walled carbon nanotubes for gas separation

In this study different functional groups on the surface of carbon nanotube enhanced the performance of Pebax 1657/MWNTs.

Synthesis, characterization and gas separation properties of novel copolyimide membranes based on flexible etheric–aliphatic moieties

The structural properties and gas permeation of a group of copolyimide membranes were investigated.

Influence of ionic liquid and ionic salt on protein against the reactive species generated using dielectric barrier discharge plasma

The presence of salts in biological solution can affect the activity of the reactive species (RS) generated by plasma, and so they can also have an influence on the plasma-induced sterilization. In this work, we assess the influence that diethylammonium dihydrogen phosphate (DEAP), an ionic liquid (IL), and sodium chloride (NaCl), an ionic salt (IS), have on the structural changes in hemoglobin (Hb) in the presence of RS generated using dielectric barrier discharge (DBD) plasma in the presence of various gases [O₂, N₂, Ar, He, NO (10%) + N₂ and Air]. We carry out fluorescence spectroscopy to verify the generation of ^•OH with or without the presence of DEAP IL and IS, and we use electron spin resonance (ESR) to check the generation of H^• and ^•OH. In addition, we verified the structural changes in the Hb structure after treatment with DBD in presence and absence of IL and IS. We then assessed the structural stability of the Hb in the presence of IL and IS by using molecular dynamic (MD) simulations. Our results indicate that the IL has a strong effect on the conservation of the Hb structure relative to that of IS against RS generated by plasma.

Plasma-assisted multi-layered coating towards improved gas permeation properties for organosilica membranes

Plasma treatment enhanced separation performance of multi-layered membranes consisting of a hydrophobic top-layer and hydrophobic intermediate-layer.