Theoretical Study on the O-H Fracture of Methanol on PtnCu4-n (n = 1, 2, 3) Catalysts with Different Coverages

Direct methanol fuel cells (DMFCs) have attracted increasing attention as a very promising and important energy source. In this paper, density functional theory (DFT) is used to study the structure and O-H fracture mechanism of methanol adsorption on PtnCu4-n (111) (n = 1, 2, 3) binary metal catalyst surfaces under different coverages. By comparing the adsorption energy and dehydrogenation energy barriers of methanol, it is found that the adsorption strength and dehydrogenation energy barriers of methanol on Pt and Cu sites decreased with increasing coverage. At the same Pt and Cu ratio, methanol is more easily adsorbed on Cu sites. When Pt/Cu = 3:1 and 1:3, the PtCu binary catalyst has a significant impact on the energy barrier of breaking the O-H bond in methanol with the increase of coverage. Especially when Pt/Cu = 1:3 and the coverage is 1/4 ML, the energy barriers of O-H bond breaking in methanol on Pt and Cu sites are 0.63 and 0.61 eV, respectively, which are lower than that on pure Pt. It means that the Cu sites played a very important role in reducing the O-H fracture energy barrier of methanol. When Pt/Cu = 1:1, the change in the dehydrogenation energy barrier of methanol on Pt sites and Cu sites is not significant, indicating that the coverage has little effect on it.

Engineering PtCu nanoparticles for a highly efficient methanol electro-oxidation reaction

Achieving a highly efficient and durable methanol electro-oxidation catalyst in acid media is critical for the practical utilization of direct methanol fuel cells (DMFCs) at the commercial scale. Herein, we report a facile and effective one-pot strategy for the synthesis of carbon-supported PtCu alloy nanoparticles (PtCu NPs) with a Pt-rich surface, small particle size and uniform dispersion. The as-prepared PtCu NPs with the optimal alloy composition (Pt₂Cu) exhibit a significantly improved electrochemical methanol oxidation reaction performance in terms of a high activity, superior CO tolerance and remarkable durability, in contrast to those of commercial Pt/C catalysts in acid media. Particularly, the Pt₂Cu/C catalyst exerts a 4.5 times enhancement in the mass activity and a larger I_f/I_b value compared to those of commercial Pt/C (Pt/C_comm). The enhanced catalytic activities can be ascribed to the high utilization of Pt and the high index facets of the surface. Also, the addition of Cu downshifts the d-band center of Pt and improves the CO tolerance during the methanol oxidation reaction process. This work provides an efficient strategy for designing desired Pt-based alloys for various catalytic reactions.

The facile synthesis of core-shell PtCu nanoparticles with superior electrocatalytic activity and stability in the hydrogen evolution reaction

Pt is the most efficient electrocatalyst for the hydrogen evolution reaction (HER); however, it is a high cost material with scarce resources. In order to balance performance and cost in a Pt-based electrocatalyst, we prepared a series of PtCu bimetallic nanoparticles (NPs) with different Pt/Cu ratios through a facile synthetic strategy to optimize the utilization of Pt atoms. PtCu NPs demonstrate a uniform particle size distribution with exposed (111) facets that are highly active for the HER. A synergetic effect between Pt and Cu leads to electron transfer from Pt to Cu, which is favorable for the desorption of H intermediates. Therefore, the as-synthesized carbon black (CB) supported PtCu catalysts showed enhanced catalytic performance in the HER compared with a commercial Pt/C electrocatalyst. Typically, Pt₁Cu₃/CB showed excellent HER performance, with only 10 mV (acid) and 17 mV (alkaline) overpotentials required to achieve a current density of 10 mA cm^-2. This is because the Pt₁Cu₃ NPs, with a small average particle size (7.70 ± 0.04 nm) and Pt-Cu core and Pt-rich shell structure, display the highest electrochemically active surface area (24.7 m² g_Pt ^-1) out of the as-synthesized PtCu/CB samples. Furthermore, Pt₁Cu₃/CB showed good electrocatalytic stability, with current density drops of only 9.3% and 12.8% in acidic solution after 24 h and in alkaline solution after 9 h, respectively. This study may shed new light on the rational design of active and durable hydrogen evolution catalysts with low amounts of Pt.

Facile synthesis of ternary PtPdCu alloy hexapods as highly efficient electrocatalysts for methanol oxidation

Developing an efficient Pt-based multimetallic electrocatalyst with well-defined shapes for methanol oxidation reaction (MOR) is critical, however, it still remains challenging. Here we report a one-pot approach for the synthesis of ternary PtPdCu alloy hexapods with different compositions. Their MOR activities increased in the sequence Pt₂PdCu₄ < Pt₃PdCu₄ < Pt₅PdCu₅, and were substantially higher than that of commercial Pt/C. Specifically, the Pt₅PdCu₅ hexapods exhibited the highest mass (0.97 mA μg_Pt ^-1) and specific (7.39 mA cm^-2) activities towards MOR, and were 5.4 and 19.4 times higher than those of commercial Pt/C (0.18 mA μg_Pt ^-1 and 0.38 mA cm^-2), respectively. This enhancement could be probably attributed to the bifunctional mechanism and ligand effect through the addition of Cu and Pd as well as the unique dendritic structure. The better tolerance for CO poisoning also endowed the PtPdCu hexapods with superior durability relative to commercial Pt/C.

Size dependent oxygen reduction and methanol oxidation reactions: catalytic activities of PtCu octahedral nanocrystals

Synthesis of PtCu octahedral nanocatalysts with controlled size and strain exhibit excellent oxygen reduction reaction, but leads to higher onset over-potentials in methanol oxidation reaction and CO-stripping.

Preparation and Growth Mechanism of Pt/Cu Alloy Nanoparticles by Sputter Deposition onto a Liquid Polymer

We use a green sputtering technique to deposit a Pt/Cu alloy target on liquid polyethylene glycol (PEG) to obtain well-dispersed and stable Pt₂₉Cu₇₁ alloy nanoparticles (NPs). The effects of sputtering current, rotation speed of the stirrer, sputtering time, sputtering period, and temperature of PEG on the particle size are studied systematically. Our key results demonstrate that the aggregation and growth of Pt/Cu alloy NPs occurred at the surface as well as inside the liquid polymer after the particles landed on the liquid surface. According to particle size analysis, a low sputtering current, high rotation speed for the stirrer, short sputtering period, and short sputtering time are found to be favorable for producing small-sized single crystalline alloy NPs. On the other hand, varying the temperature of the liquid PEG does not have any significant impact on the particle size. Thus, our findings shed light on controlling NP growth using the newly developed green sputtering deposition technique.

Three-dimensional highly branched Pd3Cu alloy multipods as enhanced electrocatalysts for formic acid oxidation

Pd₃Cu alloy multipods with three-dimensional highly branched morphology were synthesized, which presents enhanced catalytic performance toward formic acid oxidation.

Crystalline Control of {111} Bounded Pt3Cu Nanocrystals: Multiply-Twinned Pt3Cu Icosahedra with Enhanced Electrocatalytic Properties

Despite that different facets have distinct catalytic behavior, the important role of twin defects on enhancing the catalytic performance of metallic nanocrystals is largely unrevealed. The key challenge in demonstrating the importance of twin defects for catalysis is the extreme difficulties in creating nanostructures with the same exposed facets but tunable twin defects that are suitable for catalytic investigations. Herein, we show an efficient synthetic strategy to selectively synthesize {111}-terminated Pt3Cu nanocrystals with controllable crystalline features. Two distinct {111}-bounded shapes, namely, multiply-twinned Pt3Cu icosahedra and single-crystalline Pt3Cu octahedra, are successfully prepared by simply changing the types of Cu precursors with the other growth parameters unchanged. Electrocatalytic studies show that the {111}-terminated Pt3Cu nanocrystals exhibit the very interesting crystalline nature-dependent electrocatalytic activities toward both the oxygen reduction reaction (ORR) and methanol oxidation reaction (MOR) with multiply-twinned Pt3Cu icosahedra demonstrating enhanced electrocatalytic activities compared to the single-crystalline Pt3Cu octahedra due to their additional yet important effect of twin defect. As a result, under the multiple tuning conditions (alloy, shape, and twin effects), the multiply-twinned Pt3Cu icosahedra exhibit much enhanced electrocatalytic activities in both ORR and MOR with respect to the Pt black. The present work highlights the importance of twin defects in enhancing electrocatalytic activities of metallic nanocrystals.

CTAB-reduced synthesis of urchin-like Pt–Cu alloy nanostructures and catalysis study towards the methanol oxidation reaction

Urchin-like PtCu alloy nanostructures were fabricated using a CTAB-reduced approach, and they exhibited enhanced catalytic performance towards MOR.