Preparation and performance of anti-icing and deicing PF-POS@SiO2/CB photothermal superhydrophobic coatings for electrical insulators

Insulator string icing can cause flashovers or even blackouts in transmission systems and the existing mature deicing methods are usually costly or time consuming. So, in this research PF-POS@SiO2/CB superhydrophobic coatings (SiO2/CB-0, SiO2/CB-10, SiO2/CB-20, SiO2/CB-30, SiO2/CB-40 and SiO2/CB-50) with photothermal deicing and passive anti-icing properties were designed and prepared on the surface of two types of insulator materials (glass and ceramic) by using a simple spraying method. Then, the wettability properties, photothermal properties, and anti-icing/deicing properties of the coatings with the addition of different amounts of SiO2/CB were evaluated. PF-POS@SiO2/CB coatings with no less than 30 wt% of CB (carbon black) content simultaneously exhibit excellent passive anti-icing and deicing performance. For SiO2/CB-30, the water contact angle is as high as 164.9° and the rolling angle is as low as 3° because the combination of silica and carbon black nanoparticles gives the coating a micro/nanostructure and the low surface energy of 1H,1H,2H,2H-perfluorodecyltriethoxysilane leads to superhydrophobic properties, and the equilibrium temperature of the coating is up to 71.1 °C at 1 solar irradiation because of the photothermal effect of carbon black. The results of the analysis of anti-icing/deicing properties of the coatings to evaluate their potential for engineering applications demonstrate that it takes longer time for ice to form on the coated surface than on a substrate without coating, and the ice completely melts under sunlight after 10 min and falls off automatically by its weight for the addition of 30 wt% carbon black and above, showing excellent deicing performance. Both types of substrates show excellent adhesion with the superhydrophobic coating, which can be classified as class 1 based on the paint and varnish-cross-section test method, and the ceramic material exhibits better adhesion than the glass.

Interdependence of Surface Roughness on Icephobic Performance: A Review

Ice protection techniques have attracted significant interest, notably in aerospace and wind energy applications. However, the current solutions are mostly costly and inconvenient due to energy-intensive and environmental concerns. One of the appealing strategies is the use of passive icephobicity, in the form of coatings, which is induced by means of several material strategies, such as hydrophobicity, surface texturing, surface elasticity, and the physical infusion of ice-depressing liquids, etc. In this review, surface-roughness-related icephobicity is critically discussed to understand the challenges and the role of roughness, especially on superhydrophobic surfaces. Surface roughness as an intrinsic, independent surface property for anti-icing and de-icing performance is also debated, and their interdependence is explained using the related physical mechanisms and thermodynamics of ice nucleation. Furthermore, the role of surface roughness in the case of elastomeric or low-modulus polymeric coatings, which typically instigate an easy release of ice, is examined. In addition to material-centric approaches, the influence of surface roughness in de-icing evaluation is also explored, and a comparative assessment is conducted to understand the testing sensitivity to various surface characteristics. This review exemplifies that surface roughness plays a crucial role in incorporating and maintaining icephobic performance and is intrinsically interlinked with other surface-induced icephobicity strategies, including superhydrophobicity and elastomeric surfaces. Furthermore, the de-icing evaluation methods also appear to be roughness sensitive in a certain range, indicating a dominant role of mechanically interlocked ice.

Advances in the development of superhydrophobic and icephobic surfaces

Superhydrophobicity and icephobicity are governed by surface chemistry and surface structure. These two features signify a potential advance in surface engineering and have recently garnered significant attention from the research community. This review aims to simulate further research in the development of superhydrophobic and icephobic surfaces in order to achieve their wide-spread adoption in practical applications. The review begins by establishing the fundamentals of the wetting phenomenon and wettability parameters. This is followed by the recent advances in modeling and simulations of the response of superhydrophobic surfaces to static and dynamic droplets contact and impingement, respectively. In view of their versatility and multifunctionality, a special attention is given to the development of these surfaces using nanocomposites. Furthermore, the review considers advances in icephobicity, its comprehensive characterization and its relation to superhydrophobicity. The review also includes the importance of the use of superhydrophobic surface to combat viral and bacterial contamination that exist in fomites.

Impact of surface nanostructure and wettability on interfacial ice physics

Ice accumulation on solid surfaces is a severe problem for safety and functioning of a large variety of engineering systems, and its control is an enormous challenge that influences the safety and reliability of many technological applications. The use of molecular dynamics (MD) simulations is popular, but as ice nucleation is a rare event when compared to simulation timescales, the simulations need to be accelerated to force ice to form on a surface, which affects the accuracy and/or applicability of the results obtained. Here, we present an alternative seeded MD simulation approach, which reduces the computational cost while still ensuring accurate simulations of ice growth on surfaces. In addition, this approach enables, for the first time, brute-force all-atom water simulations of ice growth on surfaces unfavorable for nucleation within MD timescales. Using this approach, we investigate the effect of surface wettability and structure on ice growth in the crucial surface-ice interfacial region. Our main findings are that the surface structure can induce a flat or buckled overlayer to form within the liquid, and this transition is mediated by surface wettability. The first overlayer and the bulk ice compete to structure the intermediate water layers between them, the relative influence of which is traced using density heat maps and diffusivity measurements. This work provides new understanding on the role of the surface properties on the structure and dynamics of ice growth, and we also present a useful framework for future research on surface icing simulations.

Dropwise condensation: From fundamentals of wetting, nucleation, and droplet mobility to performance improvement by advanced functional surfaces

As a ubiquitous vapor-liquid phase-change process, dropwise condensation has attracted tremendous research attention owing to its remarkable efficiency of energy transfer and transformative industrial potential. In recent years, advanced functional surfaces, profiting from great progress in modifying micro/nanoscale features and surface chemistry on surfaces, have led to exciting advances in both heat transfer enhancement and fundamental understanding of dropwise condensation. In this review, we discuss the development of some key components for achieving performance improvement of dropwise condensation, including surface wettability, nucleation, droplet mobility, and growth, and discuss how they can be elaborately controlled as desired using surface design. We also present an overview of dropwise condensation heat transfer enhancement on advanced functional surfaces along with the underlying mechanisms, such as jumping condensation on nanostructured superhydrophobic surfaces, and new condensation characteristics (e.g., Laplace pressure-driven droplet motion, hierarchical condensation, and sucking flow condensation) on hierarchically structured surfaces. Finally, the durability, cost, and scalability of specific functional surfaces are focused on for future industrial applications. The existing challenges, alternative strategies, as well as future perspectives, are essential in the fundamental and applied aspects for the practical implementation of dropwise condensation.

Waterborne, non-fluorinated and durable anti-icing superhydrophobic coatings based on diatomaceous earth

Superhydrophobic coatings have great potential for anti-icing compared with conventional techniques (e.g., thermal melting, chemical release and mechanical vibration), but suffer from short water freezing time, environment-unfriendliness, low stability, etc.

Water electrification: Principles and applications

Deep engineering of liquid water by charge and impurity injection, charged support, current flow, hydrophobic confinement, or applying a directional field has becoming increasingly important to the mankind toward overcoming energy and environment crisis. One can mediate the processes or temperatures of molecular evaporation for clean water harvesting, HO bond dissociation for H₂ fuel generation, solidification for living-organism cryopreservation, structure stiffening for bioengineering, etc., with mechanisms being still puzzling. We show that the framework of "hydrogen bonding and electronic dynamics" has substantiated the progress in the fundamental issues and the aimed engineering. The segmental disparity of the coupled hydrogen bond (O:HO or HB with ":" being lone pair of oxygen) resolves their specific-heat curves and turns out a quasisolid phase (QS, bound at -15 and 4 °C). Electrification shows dual functionality that not only aligns, orders, polarizes water molecules but also stretches the O:HO bond. The O:HO segmental cooperative relaxation and polarization shift the QS boundary through Einstein's relation, ΔΘ_Dx ∝ Δω_x, resulting in a gel-like, viscoelastic, and stable supersolid phase with raised melting point T_m and lowered temperatures for vaporization T_V and ice nucleation T_N. The supersolidity and electro structure ordering provide additional forces to reinforce Armstrong's water bridge. QS dispersion and the secondary effect of electrification such as compression define the T_N for Dufour's electro-freezing. The T_V depression, surface stress disruption, and electrostatic attraction raise Asakawa's molecular evaporability. Composition of opposite, compatible fields eases the HO dissociation and soil wetting. Progress evidences not only the essentiality of the coupled O:HO bond theory but also the feasibility of engineering water and solutions by programmed electrification.

Statistically understanding the roles of nanostructure features in interfacial ice nucleation for enhancing icing delay performance

We designed and constructed two kinds of superhydrophobic nanostructures with sealed layered porous and open cone features for the discussion of the roles of nanostructure geometrical features in interfacial ice nucleation.

Bioinspired Surfaces with Superwettability for Anti-Icing and Ice-Phobic Application: Concept, Mechanism, and Design

Ice accumulation poses a series of severe issues in daily life. Inspired by the nature, superwettability surfaces have attracted great interests from fundamental research to anti-icing and ice-phobic applications. Here, recently published literature about the mechanism of ice prevention is reviewed, with a focus on the anti-icing and ice-phobic mechanisms, encompassing the behavior of condensate microdrops on the surface, wetting, ice nucleation, and freezing. Then, a detailed account of the innovative fabrication and fundamental research of anti-icing materials with special wettability is summarized with a focus on recent progresses including low-surface energy coatings and liquid-infused layered coatings. Finally, special attention is paid to a discussion about advantages and disadvantages of the technologies, as well as factors that affect the anti-icing and ice-phobic efficiency. Outlooks and the challenges for future development of the anti-icing and ice-phobic technology are presented and discussed.

Icephobic Surfaces Induced by Interfacial Nonfrozen Water

It is known that smooth, hydrophobic solid surfaces exhibit low ice adhesion values, which have been shown to approach a lower ice adhesion strength limit (∼150 kPa) defined by the water receding contact angle. To overcome this limit, we have designed self-lubricating icephobic coatings by blending polydimethylsiloxane (PDMS)-poly(ethylene glycol) (PEG) amphiphilic copolymers into a polymer matrix. Such coatings provide low ice adhesion strength values (∼50 kPa) that can substantially reduce the lower bound of the ice adhesion strength achieved previously on smooth, hydrophobic solid surfaces. Different molecular mechanisms are responsible for the low ice adhesion strength attained by these two approaches. For the smooth hydrophobic surfaces, an increased water depletion layer thickness at the interface weakens the van der Waals' interactions between the ice and the polymeric substrate. For the self-lubricating icephobic coatings, the PEG component of the amphiphilic copolymer is capable of strongly hydrogen bonding with water molecules. The surface hydrogen-bonded water molecules do not freeze, even at substantial levels of subcooling, and therefore serve as a self-lubricating interfacial liquid-like layer that helps to reduce the adhesion strength of ice to the surface. The existence of nonfrozen water molecules at the ice-solid interface is confirmed by solid-state nuclear magnetic resonance (NMR) spectroscopy.

Ice-nucleating bacteria control the order and dynamics of interfacial water

Ice-nucleating organisms play important roles in the environment. With their ability to induce ice formation at temperatures just below the ice melting point, bacteria such as Pseudomonas syringae attack plants through frost damage using specialized ice-nucleating proteins. Besides the impact on agriculture and microbial ecology, airborne P. syringae can affect atmospheric glaciation processes, with consequences for cloud evolution, precipitation, and climate. Biogenic ice nucleation is also relevant for artificial snow production and for biomimetic materials for controlled interfacial freezing. We use interface-specific sum frequency generation (SFG) spectroscopy to show that hydrogen bonding at the water-bacteria contact imposes structural ordering on the adjacent water network. Experimental SFG data and molecular dynamics simulations demonstrate that ice-active sites within P. syringae feature unique hydrophilic-hydrophobic patterns to enhance ice nucleation. The freezing transition is further facilitated by the highly effective removal of latent heat from the nucleation site, as apparent from time-resolved SFG spectroscopy.

Strategies for anti-icing: low surface energy or liquid-infused?

Recent progress on the preparation and surface characteristics of polymeric anti-icing coatings from low surface energy or liquid-infused slippery surfaces is reviewed and illustrated.

Ice nucleation on nanotextured surfaces: the influence of surface fraction, pillar height and wetting states

Ice nucleation and growth on nanostructured surfaces.

Fabrication of a micro-nanostructured superhydrophobic aluminum surface with excellent corrosion resistance and anti-icing performance

Synergy is the key to realizing superhydrophobicity. The as-prepared superhydrophobic Al surface possesses both excellent corrosion resistance and anti-icing performance.

The Many Faces of Heterogeneous Ice Nucleation: Interplay Between Surface Morphology and Hydrophobicity

What makes a material a good ice nucleating agent? Despite the importance of heterogeneous ice nucleation to a variety of fields, from cloud science to microbiology, major gaps in our understanding of this ubiquitous process still prevent us from answering this question. In this work, we have examined the ability of generic crystalline substrates to promote ice nucleation as a function of the hydrophobicity and the morphology of the surface. Nucleation rates have been obtained by brute-force molecular dynamics simulations of coarse-grained water on top of different surfaces of a model fcc crystal, varying the water-surface interaction and the surface lattice parameter. It turns out that the lattice mismatch of the surface with respect to ice, customarily regarded as the most important requirement for a good ice nucleating agent, is at most desirable but not a requirement. On the other hand, the balance between the morphology of the surface and its hydrophobicity can significantly alter the ice nucleation rate and can also lead to the formation of up to three different faces of ice on the same substrate. We have pinpointed three circumstances where heterogeneous ice nucleation can be promoted by the crystalline surface: (i) the formation of a water overlayer that acts as an in-plane template; (ii) the emergence of a contact layer buckled in an ice-like manner; and (iii) nucleation on compact surfaces with very high interaction strength. We hope that this extensive systematic study will foster future experimental work aimed at testing the physiochemical understanding presented herein.

Spontaneous transition of a water droplet from the Wenzel state to the Cassie state: a molecular dynamics simulation study

Spontaneous transition from the Wenzel to Cassie state is achieved, and the transition mechanism and influencing parameters are analyzed.