Multi-Scale Superhydrophobic Surface with Excellent Stability and Solar-Thermal Performance for Highly Efficient Anti-Icing and Deicing

Ice accretion can significantly impact the efficiency and safety of outdoor equipment. Solar-thermal superhydrophobic surface is an effective strategy for anti-icing and deicing. However, droplets easily turn to the Wenzel state during the icing and melting cycle processes, significantly increasing the adhesion and making the droplets difficult to remove from the surface. In this work, a triple-scale solar-thermal superhydrophobic surface is prepared on stainless steel 304 by etching, in situ oxidation, and spin-coating TiN nanoparticles for highly efficient deicing and anti-icing. The multi-scale structure enabled the droplets to recover the Cassie state completely after melting. The contact angle decreased from 162.5° to 136.7° during the icing process and gradually increased to 162.1° during the melting process. In addition, metal oxides and TiN nanoparticles enabled the superhydrophobic surface to exhibit a high solar absorptivity (α ¯ solar ${{\bar{\alpha }}_{{\mathrm{solar}}}}$ = 0.925). The synergistic effect of the superhydrophobicity and the solar-thermal performance endowed the designed multi-scale surface with excellent anti-icing and deicing performance. This work contributed to the practical development of anti-icing and deicing applications based on solar-thermal superhydrophobic surfaces.

Recent progress in understanding the anti-icing behavior of materials

Despite the significant progress in fundamental research in the physics of atmospheric icing or the revolutionary changes in modern materials and coatings achieved due to the recent development of nanotechnology and synthetic chemistry, the problem of reliable protection against atmospheric icing remains a hot topic of surface science. In this paper, we present a brief analysis of the mechanisms of anti-icing behavior that attracted the greatest interest of the scientific community and approaches which realize these mechanisms. We also note the strengths and weaknesses of such approaches and discuss future studies and prospects for the practical application of developed coatings.

Facile Fabrication of Fluorine-Free, Anti-Icing, and Multifunctional Superhydrophobic Surface on Wood Substrates

Building superhydrophobic protective layers on the wood substrates is promising in terms of endowing them with multiple functions, including water-repellent, self-cleaning, anti-icing functions. In this study, multifunctional superhydrophobic wood was successfully fabricated by introducing SiO₂ sol and superhydrophobic powder (PMHOS). The SiO₂ sol was prepared using tetraethoxysilane as a precursor and ethanol was used as the dispersant. The PMHOS was synthesized using poly(methylhydrogen)siloxane (PMHS) and ethanol. As a result, the obtained superhydrophobic wood had a water contact angle (WCA) of 156° and a sliding angle (SA) of 6° at room temperature. The obtained superhydrophobic wood exhibited excellent repellency toward common liquid (milk, soy sauce, juice, and coffee). The superhydrophobic layer on the wood surface also exhibited good durability after a series of mechanical damages, including finger wiping, tape peeling, knife scratching, and sandpaper abrasion. In addition, the obtained superhydrophobic wood showed excellent anti-icing properties.

Deep Undercooling of Aqueous Droplets on a Superhydrophobic Surface: The Specific Role of Cation Hydration

An extraordinary prolonged freezing delay was detected for the first time for deeply undercooled sessile droplets of aqueous solutions of alkali metal chlorides deposited onto a superhydrophobic surface. Accounting for the variation in the hydration energy of ions, their distribution in the vicinity of charged interfaces of solution/air and solution/superhydrophobic surface allows qualitative description of the observed ice nucleation kinetics and ionic specificity in freezing phenomena.

Facile One-Step Method to Fabricate a Slippery Lubricant-Infused Surface (LIS) with Self-Replenishment Properties for Anti-Icing Applications

In this work, a slippery lubricant-infused surface (LIS) was prepared by simple one-step mixing of polydimethylsiloxane (PDMS) resin and dimethyl silicone oil (PMX-200) directly. Silicone oil showed good compatibility with PDMS resin, and the added amount of silicone oil had no significant effect on the surface morphology of LIS. According to the results of surface observations, once the silicone oil film anchored on the LIS was removed, the silicone oil inside the PDMS polymer automatically diffused to the surface and formed a new silicone oil film again in a short time. Furthermore, with the increase of silicone oil content, the oil self-replenishment speed and amount of the LIS were enhanced, which also promoted a decrease of the surface water sliding angle and the improvement of the lubrication ability of the LIS. In the icing/deicing cycle tests, the slippery LIS still maintained very low ice adhesion strength after 24 cycles, showing excellent anti-icing performance.

From Extremely Water-Repellent Coatings to Passive Icing Protection—Principles, Limitations and Innovative Application Aspects

The severe environmental conditions in winter seasons and/or cold climate regions cause many inconveniences in our routine daily-life, related to blocked road infrastructure, interrupted overhead telecommunication, internet and high-voltage power lines or cancelled flights due to excessive ice and snow accumulation. With the tremendous and nature-inspired development of physical, chemical and engineering sciences in the last few decades, novel strategies for passively combating the atmospheric and condensation icing have been put forward. The primary objective of this review is to reveal comprehensively the major physical mechanisms regulating the ice accretion on solid surfaces and summarize the most important scientific breakthroughs in the field of functional icephobic coatings. Following this framework, the present article introduces the most relevant concepts used to understand the incipiency of ice nuclei at solid surfaces and the pathways of water freezing, considers the criteria that a given material has to meet in order to be labelled as icephobic and clarifies the modus operandi of superhydrophobic (extremely water-repellent) coatings for passive icing protection. Finally, the limitations of existing superhydrophobic/icephobic materials, various possibilities for their unconventional practical applicability in cryobiology and some novel hybrid anti-icing systems are discussed in detail.

Explaining Evaporation-Triggered Wetting Transition Using Local Force Balance Model and Contact Line-Fraction

Understanding wettability and mechanisms of wetting transition are important for design and engineering of superhydrophobic surfaces. There have been numerous studies on the design and fabrication of superhydrophobic and omniphobic surfaces and on the wetting transition mechanisms triggered by liquid evaporation. However, there is a lack of a universal method to examine wetting transition on rough surfaces. Here, we introduce force zones across the droplet base and use a local force balance model to explain wetting transition on engineered nanoporous microstructures, utilizing a critical force per unit length (FPL) value. For the first time, we provide a universal scale using the concept of the critical FPL value which enables comparison of various superhydrophobic surfaces in terms of preventing wetting transition during liquid evaporation. In addition, we establish the concept of contact line-fraction theoretically and experimentally by relating it to area-fraction, which clarifies various arguments about the validity of the Cassie-Baxter equation. We use the contact line-fraction model to explain the droplet contact angles, liquid evaporation modes, and depinning mechanism during liquid evaporation. Finally, we develop a model relating a droplet curvature to conventional beam deflection, providing a framework for engineering pressure stable superhydrophobic surfaces.

Spraying Fabrication of Durable and Transparent Coatings for Anti-Icing Application: Dynamic Water Repellency, Icing Delay, and Ice Adhesion

Anti-icing/icephobic coatings, typically applied in the form of surface functional materials, are considered to be an ideal selection to solve the icing issues faced by daily life and industrial production. However, the applications of anti-icing coatings are greatly limited by the two main challenges: bonding strength with substrates and stability of the high anti-icing performance. Here, we designed and fabricated a kind of high-performance superhydrophobic fluorinated silica (F-SiO₂)@polydimethylsiloxane coatings and further emphasized the improvement of the bonding strength with substrates and the maintenance of high anti-icing performance. The resultant coatings exhibited excellent water repellency with a contact angle up to 155.3° and a very short contact time (∼10.2 ms) of impact droplets. At low temperatures, the coming droplets still rapidly rebounded off the coating surface, and the superhydrophobic coatings displayed a more than 50-fold increase of freezing time comparing with bare aluminum. The ice adhesion strength on the coatings was only 26.3 kPa, which was far less than that (821.9 kPa) of bare aluminum. Furthermore, the nanoporous structures constructed by anodic oxidation could tremendously enhance the bonding strength of the coatings with the substrate, which was evaluated through a standard method (ASTM D3359). The anti-icing properties still retained high stability under the conditions of 30 icing/deicing cycles, soaking, and scouring of acid solution (pH = 5.6). This work can effectively push the anti-icing coatings toward a real-world application.

Influence of Salinity on the Mechanism of Surface Icing: Implication to the Disappearing Freezing Singularity

The effect of salinity on surface icing has been investigated experimentally. Water droplets with a variable salinity are deposited on a cold polished copper substrate. Distinctive two-stage freezing, which can be seen in case of pure water, is not observed in heterogeneous freezing of saltwater droplets. Interestingly, the final freezing stage commences before the initial freezing front completely traverses the saline droplet. A considerable increase in delay for heterogeneous ice nucleation is observed with the increasing salinity. The reduction in the associated degree of metastability due to the depression in the freezing point of the bulk solution and the increase in the nucleation barrier due to the appearance of the solvation shells that are formed around the ions are two possible causes of this nucleation delay. Moreover, the solidification time associated with surface icing increases considerably with the increasing salinity. Because of the insolubility of salt in ice, the salt ions are rejected to the entrapped water in the ice scaffold locally and to the bulk unfrozen water explicitly. This collective implicit and explicit modes of brine rejection contributes to the overall slowdown of freezing of the saline water droplets. From the phase diagram, it can be found that the complete solidification of water within the saline droplet is not possible when the substrate temperature is in between the eutectic temperature and the equilibrium freezing temperature. As a result, the relative magnitude of tip singularity during freezing reduces considerably with the increasing salinity due to the increase in unfrozen water content within the droplet.

Reinforced Superhydrophobic Coating on Silicone Rubber for Longstanding Anti-Icing Performance in Severe Conditions

We present a simple method for fabricating the superhydrophobic coatings on composite silicone rubber used for electrical outdoor applications. The coating is characterized by contact angles as high as 170° and is mechanically durable in contact with the aqueous phase. We discuss the impact of mechanical durability of the surface texture on the anti-icing performance of the coating on the basis of the experimental data on freezing delay of sessile aqueous droplets. A set of complementary data obtained in laboratory and outdoor experiments on freezing delay time, variation of wettability and practical work of adhesion for supercooled aqueous sessile droplets, impacting behavior of droplets at low negative temperatures, as well as the results of snow and ice accumulation in outdoor experiments indicate the very prospective icephobic properties of the developed coating.

Environmental stimuli-responsive self-repairing waterbased superhydrophobic coatings

A waterbased self-repairing superhydrophobic coating shows a self-repairing ability after mechanical damage or contamination with organics, and thus long-term outdoor durability.

Fabrication of a superhydrophobic surface with a hierarchical nanoflake–micropit structure and its anti-icing properties

Herein, we report a novel route to fabricate a robust anti-icing superhydrophobic surface with a hierarchical nanoflake–micropit structure (constructed by a combination of lithography processing and chemical etching methods) on an aluminum substrate.

Facile fabrication of superhydrophobic meshes with different water adhesion and their influence on oil/water separation

The water adhesion of superhydrophobic meshes has nearly no effect on their separation efficiency.