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Pandey A, Biswas P. Tri-reforming of methane over Ni/ZrO 2 catalyst derived from Zr-MOF for the production of synthesis gas. ENVIRONMENTAL SCIENCE AND POLLUTION RESEARCH INTERNATIONAL 2024; 31:35069-35082. [PMID: 38714619 DOI: 10.1007/s11356-024-33549-7] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/22/2024] [Accepted: 04/29/2024] [Indexed: 05/10/2024]
Abstract
The increasing concentration of CO2 and CH4 in the environment is a global concern. Tri-reforming of methane (TRM) is a promising route for the conversion of these two greenhouse gases to more valuable synthesis gas with an H2/CO ratio of 1.5-2. In this study, a series of Zr-MOF synthesized via the solvothermal method and impregnation technique was used to synthesize the nickel impregnated on MOF-derived ZrO2 catalyst. The catalyst was characterized by various methods, including N2-porosimetry, X-ray diffraction (XRD), temperature programmed reduction (TPR), CO2-temperature programmed desorption (CO2-TPD), thermo-gravimetric analysis (TGA), chemisorption, field-emission scanning electron microscopy (FE-SEM), and high-resolution transmission electron microscopy (HR-TEM). Characterization results confirmed the formation of the Zr-MOF and nickel metal dispersed on MOF-derived ZrO2. Further, the tri-reforming activity of the catalyst developed was evaluated in a downflow-packed bed reactor. The various catalysts were screened for TRM activity at different temperatures (600-850 °C). Results demonstrated that TRM was highly favorable over the NZ-1000 catalyst due to its desirable physicochemical properties, including nickel metal surface area (2.3 m2/gcat-1), metal dispersion (7.1%), and nickel metal reducibility (45%), respectively. Over the NZ-1000 catalyst, an optimum H2/CO ratio of ~ 1.6-2 was achieved at 750 °C, and it was stable for a longer period of time.
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Affiliation(s)
- Akansha Pandey
- Department of Chemical Engineering, Indian Institute of Technology Roorkee, Roorkee, 247667, Uttarakhand, India
| | - Prakash Biswas
- Department of Chemical Engineering, Indian Institute of Technology Roorkee, Roorkee, 247667, Uttarakhand, India.
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2
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Sophiana IC, Iskandar F, Devianto H, Nishiyama N, Budhi YW. Coke-Resistant Ni/CeZrO 2 Catalysts for Dry Reforming of Methane to Produce Hydrogen-Rich Syngas. NANOMATERIALS 2022; 12:nano12091556. [PMID: 35564265 PMCID: PMC9101300 DOI: 10.3390/nano12091556] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 03/12/2022] [Revised: 04/16/2022] [Accepted: 04/27/2022] [Indexed: 02/06/2023]
Abstract
Dry reforming of methane was studied over high-ratio zirconia in ceria-zirconia-mixed oxide-supported Ni catalysts. The catalyst was synthesized using co-precipitation and impregnation methods. The effects of the catalyst support and Ni composition on the physicochemical characteristics and performance of the catalysts were investigated. Characterization of the physicochemical properties was conducted using X-ray diffraction (XRD), N2-physisorption, H2-TPR, and CO2-TPD. The results of the activity and stability evaluations of the synthesized catalysts over a period of 240 min at a temperature of 700 °C, atmospheric pressure, and WHSV of 60,000 mL g−1 h−1 showed that the 10%Ni/CeZrO2 catalyst exhibited the highest catalytic performance, with conversions of CH4 and CO2 up to 74% and 55%, respectively, being reached. The H2/CO ratio in the product was 1.4, which is higher than the stoichiometric ratio of 1, indicating a higher formation of H2. The spent catalysts showed minimal carbon deposition based on the thermo-gravimetry analysis, which was <0.01 gC/gcat, so carbon deposition could be neglected.
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Affiliation(s)
- Intan Clarissa Sophiana
- Department of Chemical Engineering, Faculty of Industrial Technology, Institut Teknologi Bandung, Bandung 40132, Indonesia; (I.C.S.); (H.D.)
- Research Center for Nanoscience and Nanotechnology, Institut Teknologi Bandung, Bandung 40132, Indonesia
| | - Ferry Iskandar
- Research Center for Nanoscience and Nanotechnology, Institut Teknologi Bandung, Bandung 40132, Indonesia
- Department of Physics, Faculty of Mathematics and Natural Science, Institut Teknologi Bandung, Bandung 40132, Indonesia;
| | - Hary Devianto
- Department of Chemical Engineering, Faculty of Industrial Technology, Institut Teknologi Bandung, Bandung 40132, Indonesia; (I.C.S.); (H.D.)
| | - Norikazu Nishiyama
- Department of Chemical Engineering, Engineering Science School, Osaka University, Osaka 565-0871, Japan;
| | - Yogi Wibisono Budhi
- Department of Chemical Engineering, Faculty of Industrial Technology, Institut Teknologi Bandung, Bandung 40132, Indonesia; (I.C.S.); (H.D.)
- Research Center for Nanoscience and Nanotechnology, Institut Teknologi Bandung, Bandung 40132, Indonesia
- Correspondence:
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3
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Alli RD, de Souza PA, Mohamedali M, Virla LD, Mahinpey N. Tri-reforming of methane for syngas production using Ni catalysts: Current status and future outlook. Catal Today 2022. [DOI: 10.1016/j.cattod.2022.02.006] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/15/2022]
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4
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Sharma SK, Paul B, Bhanja P, Poddar MK, Samanta C, Khan TS, Haider MA, Bal R. Understanding the Origin of Structure Sensitivity in Nano Crystalline Mixed Cu/Mg−Al Oxides Catalyst for Low‐Pressure Methanol Synthesis. ChemCatChem 2021. [DOI: 10.1002/cctc.202100488] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/03/2023]
Affiliation(s)
- Sachin Kumar Sharma
- Light Stock Processing Division CSIR-Indian Institute of Petroleum Dehradun 248005 India
- Academy of Scientific and Innovative Research (AcSIR) Ghaziabad 201002 India
| | - Bappi Paul
- Light Stock Processing Division CSIR-Indian Institute of Petroleum Dehradun 248005 India
- Department of Chemistry National Institute of Technology Nagaland Dimapur, Nagaland 797103 India
| | - Piyali Bhanja
- PCSIR-Institute of Minerals and Materials Technology Bhubaneswar 751013 India
| | - Mukesh Kumar Poddar
- Light Stock Processing Division CSIR-Indian Institute of Petroleum Dehradun 248005 India
| | - Chanchal Samanta
- Bharat Petroleum Corporation Ltd. Greater Noida Uttar Pradesh 201306 India
| | - Tuhin Suvra Khan
- Light Stock Processing Division CSIR-Indian Institute of Petroleum Dehradun 248005 India
| | - M. Ali Haider
- Renewable Energy and Chemicals Laboratory Department of Chemical Engineering Indian Institute of Technology Delhi New Delhi 110016 India
| | - Rajaram Bal
- Light Stock Processing Division CSIR-Indian Institute of Petroleum Dehradun 248005 India
- Academy of Scientific and Innovative Research (AcSIR) Ghaziabad 201002 India
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5
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Zhao X, Joseph B, Kuhn J, Ozcan S. Biogas Reforming to Syngas: A Review. iScience 2020; 23:101082. [PMID: 32380422 PMCID: PMC7205767 DOI: 10.1016/j.isci.2020.101082] [Citation(s) in RCA: 34] [Impact Index Per Article: 8.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/19/2020] [Revised: 04/03/2020] [Accepted: 04/14/2020] [Indexed: 11/24/2022] Open
Abstract
Interest in novel uses of biogas has increased recently due to concerns about climate change and greater emphasis on renewable energy sources. Although biogas is frequently used in low-value applications such as heating and fuel in engines or even just flared, reforming is an emerging strategy for converting biogas to syngas, which could then be used to obtain high-value-added liquid fuels and chemicals. Interest also exists due to the role of dry, bi-, and tri-reforming in the capture and utilization of CO2. New research efforts have explored efficient and effective reforming catalysts, as specifically applied to biogas. In this paper, we review recent developments in dry, bi-, and tri-reforming, where the CO2 in biogas is used as an oxidant/partial oxidant. The synthesis, characterization, lifetime, deactivation, and regeneration of candidate reforming catalysts are discussed in detail. The thermodynamic limitation and techno-economics of biogas conversion are also discussed.
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Affiliation(s)
- Xianhui Zhao
- Department of Chemical & Biomedical Engineering, University of South Florida, Tampa, FL 33620, USA; Chemical Sciences Division, Oak Ridge National Laboratory, 1 Bethel Valley Road, Oak Ridge, TN 37831, USA.
| | - Babu Joseph
- Department of Chemical & Biomedical Engineering, University of South Florida, Tampa, FL 33620, USA.
| | - John Kuhn
- Department of Chemical & Biomedical Engineering, University of South Florida, Tampa, FL 33620, USA
| | - Soydan Ozcan
- Manufacturing Demonstration Facility, Energy and Transportation Science Division, Oak Ridge National Laboratory, Knoxville, TN 37932, USA; Department of Mechanical, Aerospace, and Biomedical Engineering, University of Tennessee, Knoxville, TN 37996, USA
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Jin B, Shang Z, Li S, Jiang YB, Gu X, Liang X. Reforming of methane with carbon dioxide over cerium oxide promoted nickel nanoparticles deposited on 4-channel hollow fibers by atomic layer deposition. Catal Sci Technol 2020. [DOI: 10.1039/d0cy00039f] [Citation(s) in RCA: 18] [Impact Index Per Article: 4.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
CeO2 can significantly enhance the catalytic performance of Ni/Al2O3 catalysts prepared by atomic layer deposition for dry reforming of methane.
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Affiliation(s)
- Baitang Jin
- Department of Chemical and Biochemical Engineering
- Missouri University of Science and Technology
- Rolla
- USA
| | - Zeyu Shang
- Department of Chemical and Biochemical Engineering
- Missouri University of Science and Technology
- Rolla
- USA
| | | | | | - Xuehong Gu
- State Key Laboratory of Materials-Oriented Chemical Engineering
- College of Chemistry and Chemical Engineering
- Nanjing Tech University
- Nanjing 210009
- P.R. China
| | - Xinhua Liang
- Department of Chemical and Biochemical Engineering
- Missouri University of Science and Technology
- Rolla
- USA
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Facile template-free synthesis of Ni-SiO2 catalyst with excellent sintering- and coking-resistance for dry reforming of methane. CATAL COMMUN 2019. [DOI: 10.1016/j.catcom.2019.105782] [Citation(s) in RCA: 12] [Impact Index Per Article: 2.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022] Open
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8
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Wang F, Zhang JC, Chen ZQ, Lin JD, Li WZ, Wang Y, Chen BH. Water-saving dry methanation for direct conversion of syngas to synthetic natural gas over robust Ni0.1Mg0.9Al2O4 catalyst. J Catal 2019. [DOI: 10.1016/j.jcat.2019.06.021] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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9
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Sagar TV, Padmakar D, Lingaiah N, Sai Prasad PS. Influence of Solid Solution Formation on the Activity of CeO2 Supported Ni–Cu Mixed Oxide Catalysts in Dry Reforming of Methane. Catal Letters 2019. [DOI: 10.1007/s10562-019-02801-y] [Citation(s) in RCA: 36] [Impact Index Per Article: 7.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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10
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Das S, Shah M, Gupta RK, Bordoloi A. Enhanced dry methane reforming over Ru decorated mesoporous silica and its kinetic study. J CO2 UTIL 2019. [DOI: 10.1016/j.jcou.2018.12.016] [Citation(s) in RCA: 28] [Impact Index Per Article: 5.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/27/2022]
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Al-Swai BM, Osman N, Alnarabiji MS, Adesina AA, Abdullah B. Syngas Production via Methane Dry Reforming over Ceria–Magnesia Mixed Oxide-Supported Nickel Catalysts. Ind Eng Chem Res 2018. [DOI: 10.1021/acs.iecr.8b03671] [Citation(s) in RCA: 56] [Impact Index Per Article: 9.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Basem M. Al-Swai
- Chemical Engineering Department, Universiti Teknologi PETRONAS, Bandar Seri Iskandar, 32610 Perak, Malaysia
| | - Noridah Osman
- Chemical Engineering Department, Universiti Teknologi PETRONAS, Bandar Seri Iskandar, 32610 Perak, Malaysia
| | - Mohamad Sahban Alnarabiji
- Chemical Engineering Department, Universiti Teknologi PETRONAS, Bandar Seri Iskandar, 32610 Perak, Malaysia
| | | | - Bawadi Abdullah
- Chemical Engineering Department, Universiti Teknologi PETRONAS, Bandar Seri Iskandar, 32610 Perak, Malaysia
- CO2 Utilization Group, Institute Contaminant Management for Oil and Gas, Universiti Teknologi PETRONAS, Bandar Seri Iskandar, 32610 Perak, Malaysia
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12
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Zhao X, Ngo HT, Walker DM, Weber D, Maiti D, Cimenler U, Petrov AD, Joseph B, Kuhn JN. Tri-reforming of surrogate biogas over Ni/Mg/ceria–zirconia/alumina pellet catalysts. CHEM ENG COMMUN 2018. [DOI: 10.1080/00986445.2018.1434162] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/14/2022]
Affiliation(s)
- Xianhui Zhao
- Department of Chemical and Biomedical Engineering, University of South Florida, Tampa, Florida, USA
| | - Huong T. Ngo
- Department of Chemical and Biomedical Engineering, University of South Florida, Tampa, Florida, USA
| | | | - David Weber
- Department of Chemical and Biomedical Engineering, University of South Florida, Tampa, Florida, USA
| | - Debtanu Maiti
- Department of Chemical and Biomedical Engineering, University of South Florida, Tampa, Florida, USA
| | - Ummuhan Cimenler
- Department of Chemical and Biomedical Engineering, University of South Florida, Tampa, Florida, USA
| | - Amanda D. Petrov
- Department of Chemical and Biomedical Engineering, University of South Florida, Tampa, Florida, USA
| | - Babu Joseph
- Department of Chemical and Biomedical Engineering, University of South Florida, Tampa, Florida, USA
- T2C-Energy, LLC, Tampa, Florida, USA
| | - John N. Kuhn
- Department of Chemical and Biomedical Engineering, University of South Florida, Tampa, Florida, USA
- T2C-Energy, LLC, Tampa, Florida, USA
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Das S, Sengupta M, Bag A, Shah M, Bordoloi A. Facile synthesis of highly disperse Ni-Co nanoparticles over mesoporous silica for enhanced methane dry reforming. NANOSCALE 2018; 10:6409-6425. [PMID: 29561924 DOI: 10.1039/c7nr09625a] [Citation(s) in RCA: 23] [Impact Index Per Article: 3.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/08/2023]
Abstract
A synergistic approach was made to develop a highly stable and carbon resistant catalyst system based on cobalt and nickel supported over modified mesoporous silica for the dry reforming of methane (DRM). Modified mesoporous silica is prepared by a hydrothermal method, and the total Co & Ni composition is taken at around 5% by using the deposition-precipitation technique. CO2 reforming with methane was performed at 400-800 °C under atmospheric pressure as well as at a pressure of 1 MPa, keeping the CH4/CO2 ratio equal to unity. The catalyst assembly before and after the reaction was thoroughly characterized by a wide range of analytical techniques including N2 physisorption, XRD, TPR, TPO, TPH, XPS, SEM, TEM, elemental mapping, TG-DTG. The physicochemical characterization results confirmed the homogeneous distribution of nanosized metal particles into the hexagonal framework of modified silica, which plays a vital role towards a stronger metal support interaction that renders carbon deposition upon the active metal surface as well as avoids metal sintering at higher temperatures. At the same time, the coexistence of nanosized Co and Ni into the mesopores produced a synergy which provides better stability without any deactivation at high pressure reaction conditions. In situ DRIFT analysis evidenced that the reaction proceeds over these catalysts through an initial pathway in which both methane and carbon dioxide initially dissociate over the metal along with a bifunctional pathway in which methane dissociates over the active metal and carbon dioxide activated over the basic support surface via a formate intermediate. Density Functional Theory (DFT) calculations were also performed and further support the proposed mechanism from DRIFT studies.
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Affiliation(s)
- Subhasis Das
- Refinery Technology Division, CSIR- Indian Institute of Petroleum, Uttarakhand, India.
| | - Manideepa Sengupta
- Refinery Technology Division, CSIR- Indian Institute of Petroleum, Uttarakhand, India.
| | - Arijit Bag
- Chemical Science Division, IISER Kolkata, Mohanpur, Nadia, West Bengal, India
| | - Mumtaj Shah
- Department of Chemical Engineering, Indian Institute of Technology Roorkee, India
| | - Ankur Bordoloi
- Refinery Technology Division, CSIR- Indian Institute of Petroleum, Uttarakhand, India.
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Devaiah D, Reddy LH, Park SE, Reddy BM. Ceria–zirconia mixed oxides: Synthetic methods and applications. CATALYSIS REVIEWS-SCIENCE AND ENGINEERING 2018. [DOI: 10.1080/01614940.2017.1415058] [Citation(s) in RCA: 92] [Impact Index Per Article: 15.3] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/18/2022]
Affiliation(s)
- Damma Devaiah
- Inorganic and Physical Chemistry Division, CSIR-Indian Institute of Chemical Technology, Hyderabad, India
- Chemical Engineering Program, College of Engineering and Applied Science, University of Cincinnati, Cincinnati, OH, USA
| | - Lankela H. Reddy
- Inorganic and Physical Chemistry Division, CSIR-Indian Institute of Chemical Technology, Hyderabad, India
- Atomic Mineral Directorate for Exploration & Research, Department of Atomic Energy, Government of India, Shillong, India
| | - Sang-Eon Park
- Laboratory of Nano-Green Catalysis, Department of Chemistry, Inha University, Incheon, Republic of Korea
| | - Benjaram M. Reddy
- Inorganic and Physical Chemistry Division, CSIR-Indian Institute of Chemical Technology, Hyderabad, India
- Laboratory of Nano-Green Catalysis, Department of Chemistry, Inha University, Incheon, Republic of Korea
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Singha RK, Shukla A, Yadav A, Sasaki T, Sandupatla A, Deo G, Bal R. Pt–CeO2 nanoporous spheres – an excellent catalyst for partial oxidation of methane: effect of the bimodal pore structure. Catal Sci Technol 2017. [DOI: 10.1039/c7cy01493g] [Citation(s) in RCA: 20] [Impact Index Per Article: 2.9] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/19/2023]
Abstract
Bimodal pore size distribution played the most important role for the catalyst's superior activity during POM.
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Affiliation(s)
- R. K. Singha
- Nanocatalysis Area, Conversions & Catalysis Division
- CSIR-Indian Institute of Petroleum
- Dehradun 248005
- India
| | - A. Shukla
- Nanocatalysis Area, Conversions & Catalysis Division
- CSIR-Indian Institute of Petroleum
- Dehradun 248005
- India
| | - A. Yadav
- Nanocatalysis Area, Conversions & Catalysis Division
- CSIR-Indian Institute of Petroleum
- Dehradun 248005
- India
| | - T. Sasaki
- Department of Complexity Science and Engineering
- Graduate School of Frontier Sciences
- The University of Tokyo
- Kashiwa-shi
- Japan
| | - A. Sandupatla
- Department of Chemical Engineering
- Indian Institute of Technology Kanpur
- Kanpur
- India
| | - G. Deo
- Department of Chemical Engineering
- Indian Institute of Technology Kanpur
- Kanpur
- India
| | - R. Bal
- Nanocatalysis Area, Conversions & Catalysis Division
- CSIR-Indian Institute of Petroleum
- Dehradun 248005
- India
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