Overview of mechanisms of Fe-based catalysts for the selective catalytic reduction of NOx with NH3 at low temperature

With the increasingly stringent control of NOx emissions, NH3-SCR, one of the most effective de-NOx technologies for removing NOx, has been widely employed to eliminate NOx from automobile exhaust and industrial production. Researchers have favored iron-based catalysts for their low cost, high activity, and excellent de-NOx performance. This paper takes a new perspective to review the research progress of iron-based catalysts. The influence of the chemical form of single iron-based catalysts on their performance was investigated. In the section on composite iron-based catalysts, detailed reviews were conducted on the effects of synergistic interactions between iron and other elements on catalytic performance. Regarding loaded iron-based catalysts, the catalytic performance of iron-based catalysts on different carriers was systematically examined. In the section on iron-based catalysts with novel structures, the effects of the morphology and crystallinity of nanomaterials on catalytic performance were analyzed. Additionally, the reaction mechanism and poisoning mechanism of iron-based catalysts were elucidated. In conclusion, the paper delved into the prospects and future directions of iron-based catalysts, aiming to provide ideas for the development of iron-based catalysts with better application prospects. The comprehensive review underscores the significance of iron-based catalysts in the realm of de-NOx technologies, shedding light on their diverse forms and applications. The hope is that this paper will serve as a valuable resource, guiding future endeavors in the development of advanced iron-based catalysts.

Knowledge-Driven Experimental Discovery of Ce-Based Metal Oxide Composites for Selective Catalytic Reduction of NOx with NH3 through Interpretable Machine Learning

Mining the scientific literature, combined with data-driven methods, may assist in the identification of optimized catalysts. In this paper, we employed interpretable machine learning to discover ternary metal oxides capable of selective catalytic reduction of nitrogen oxides with ammonia (NH3-SCR). Specifically, we devised a machine learning framework utilizing extreme gradient boosting (XGB), identified for its optimal performance, and SHapley Additive exPlanations (SHAP) to evaluate a curated database of 5654 distinct metal oxide composite catalytic systems containing cerium (Ce) element, with records of catalyst composition and preparation and reaction conditions. By virtual screening, this framework precisely pinpointed a CeO2-MoO3-Fe2O3 catalyst with superior NOx conversion, N2 selectivity, and resistance to H2O and SO2, as confirmed by empirical evaluations. Subsequent characterization affirmed its favorable structural, chemical bulk properties and reaction mechanism. Demonstrating the efficacy of combining knowledge-driven techniques with experimental validation and analysis, our strategy charts a course for analogous catalyst discoveries.

Concurrent Dual-Contrast Enhancement Using Fe3O4 Nanoparticles to Achieve a CEST Signal Controllability

Traditional T₂ magnetic resonance imaging (MRI) contrast agents have defects inherent to negative contrast agents, while chemical exchange saturation transfer (CEST) contrast agents can quantify substances at trace concentrations. After reaching a certain concentration, iron-based contrast agents can "shut down" CEST signals. The application range of T₂ contrast agents can be widened through a combination of CEST and T₂ contrast agents, which has promising application prospects. The purpose of this study is to develop a T₂ MRI negative contrast agent with a controllable size and to explore the feasibility of dual contrast enhancement by combining T₂ with CEST contrast agents. The study was carried out in vitro with HCT-116 human colon cancer cells. A GE SIGNA Pioneer 3.0 T medical MRI scanner was used to acquire CEST images with different saturation radio-frequency powers (1.25/2.5/3.75/5 μT) by 2D spin echo-echo planar imaging (SE-EPI). Magnetic resonance image compilation (MAGiC) was acquired by a multidynamic multiecho 2D fast spin-echo sequence. The feasibility of this dual-contrast enhancement method was assessed by scanning electron microscopy, transmission electron microscopy, Fourier transform infrared spectroscopy, dynamic light scattering, ζ potential analysis, inductively coupled plasma, X-ray photoelectron spectroscopy, X-ray powder diffraction, vibrating-sample magnetometry, MRI, and a Cell Counting Kit-8 assay. The association between the transverse relaxation rate r₂ and the pH of the iron-based contrast agents was analyzed by linear fitting, and the linear relationship between the CEST effect in different B₁ fields and pH was analyzed by the ratio method. Fe₃O₄ nanoparticles (NPs) with a mean particle size of 82.6 ± 22.4 nm were prepared by a classical process, and their surface was successfully modified with -OH active functional groups. They exhibited self-aggregation in an acidic environment. The CEST effect was enhanced as the B₁ field increased, and an in vitro pH map was successfully plotted using the ratio method. Fe₃O₄ NPs could stably serve as reference agents at different pH values. At a concentration of 30 μg/mL, Fe₃O₄ NPs "shut down" the CEST signals, but when the concentration of Fe₃O₄ NPs was less than 10 μg/mL, the two contrast agents coexisted. The prepared Fe₃O₄ NPs had almost no toxicity, and when their concentration rose to 200 μg/mL at pH 6.5 or 7.4, they did not reach the half-maximum inhibitory concentration (IC₅₀). Fe₃O₄ magnetic NPs with a controllable size and no toxicity were successfully synthesized. By combining Fe₃O₄ NPs with a CEST contrast agent, the two contrast agents could be imaged simultaneously; at higher concentrations, the iron-based contrast agent "shut down" the CEST signal. An in vitro pH map was successfully plotted by the ratio method. CEST signal inhibition can be used to realize the pH mapping of solid tumors and the identification of tumor active components, thus providing a new imaging method for tumor efficacy evaluation.

Red mud-based catalysts for the catalytic removal of typical air pollutants: A review

Red mud, as a solid waste produced during the alumina production, can cause severe eco-environmental pollution and health risks to human. Therefore, the resourcing of this type of solid waste is an effective way for the sustainable development. This paper reviews the recent progress on red mud-based catalysts for the removal of typical air pollutants, such as the catalytic reduction of nitrogen oxides (NO_x) by NH₃ (NH₃-SCR) and the catalytic oxidation of CO and volatile organic compounds (VOCs). The factors influencing the catalytic performance and the structure-activity relationship have been discussed. Future prospects and directions for the development of such catalysts are also proposed. This review would benefit for the high value-added utilizations of red mud in mitigating atmospheric pollutions.

Simultaneous catalytic oxidation of Hg0 and AsH3 over Fe-Ce co-doped TiO2 catalyst under low temperature and reducing atmosphere

The Fe-Ce bimetal oxide-doped titanium dioxide composite was synthesized by the sol-gel method and the performance of the catalyst was investigated for the removal of Hg⁰ and AsH₃ from yellow phosphorus flue gas under different conditions. Brunauer-Emmett-Teller (BET) analysis, high-resolution transmission electron microscopy (HR-TEM), X-ray diffraction (XRD), and X-ray photoelectron spectroscopy (XPS) were used to characterize the crystal structure and morphology of the structure, and the mechanisms for removing Hg⁰ and AsH₃ from flue gas by catalytic oxidation were deduced. The results showed that the optimal calcination temperature of the Fe₅Ce₅Ti catalyst was 500 °C, and the optimal pH of the sol was 6. Under these conditions, the penetration adsorption capacity of the Fe₅Ce₅Ti catalyst for the removal of AsH₃ and Hg⁰ was 385.5 mg g^-1 and 2.178 mg g^-1, respectively. According to characterization analysis, Fe and Ce are the main active components in the removal of Hg⁰ and AsH₃, and the mixed oxides of Fe and Ce have a synergistic effect on the surface of the mixed oxide-doped catalyst, which can improve the dispersion of the active component on the surface of the catalyst, and then improve the removal efficiency of Hg⁰ and AsH₃.

Calcium poisoning mechanism on the selective catalytic reduction of NOx by ammonia over the γ-Fe2O3 (001) surface

γ-Fe₂O₃ has an excellent low-temperature selective catalytic reduction (SCR) deNO_x performance, but its resistance to alkaline earth metal calcium (Ca) is poor. In particular, the detailed mechanism of Ca poisoning on the γ-Fe₂O₃ catalyst at the atomic level is not clear. Hence, the density functional theory method was used in this research to investigate the influence mechanism of Ca poisoning on the NH₃-SCR over the γ-Fe₂O₃ catalyst surface. The findings reveal that NH₃, NO, and O₂ molecules can bind to the γ-Fe₂O₃ (001) surface to generate coordinated ammonia, monodentate nitroso, and adsorption oxygen species, respectively. The main active site is Fe₁-top. For the γ-Fe₂O₃ with Ca poisoning, the Ca atom has a high adsorption energy on the surface of γ-Fe₂O₃ (001), which covers the catalyst surface and reduces the active sites. The presence of Ca atom decreases the adsorption performance of NH₃, while slightly improving the NO and O₂ adsorption. In particular, the Ca atom restrains the NH₃ activation and NH₂ formation, which is detrimental to the NH₃-SCR process.

Enhanced Oxygen Vacancies in Ce-Doped SnO2 Nanofibers for Highly Efficient Soot Catalytic Combustion

In this paper, cerium was incorporated into polyhydroxyltriacetictin (PHTES) using the sol-gel method combined with electrospinning technology to prepare a series of composite oxide fiber catalysts SnxCe1−xO2 in different proportions. The structures and soot catalytic activities of SnxCe1−xO2 fibers were studied under loose contact conditions. When Ce entered the crystal lattice of SnO2, the structural symmetry of the SnO2 was destroyed, which inhibited the crystallization and grain growth of the fiber, and fiber catalysts with a larger specific surface area were obtained. Moreover, the introduction of Ce improved the number of oxygen vacancies and redox ability of the catalyst, thus promoting the catalytic activity of the catalyst for soot particles. In particular, among them, the Sn0.7Ce0.3O2 fiber catalysts had the strongest catalytic oxidation ability regarding soot particles and could oxidize soot particles at a lower temperature and faster catalytic rate. The results of the temperature-programmed oxidation of Sn0.7Ce0.3O2 fiber catalyst, conducted three times under the same conditions, were basically consistent, indicating that the experimental results are reliable and repeatable. In addition, the Sn0.7Ce0.3O2 fiber catalyst showed good cycle stability.

Remarkable enhancement in the N2 selectivity of NH3-SCR over the CeNb3Fe0.3/TiO2 catalyst in the presence of chlorobenzene

The simultaneous removal of NO_x and dioxins is the frontier of environmental catalysis, which is still in the initial stage and poses several challenges. In this study, a series of CeNb₃Fe_x/TiO₂ (x = 0, 0.3, 0.6, and 1.0) catalysts were prepared by the sol-gel method and examined for the synergistic removal of NO_x and CB. The CeNb₃Fe_0.3/TiO₂ catalyst exhibits an optimum catalytic performance, with an NO_x conversion greater than 95% at 260-380 °C. It also exhibits an optimal CB oxidation activity, in which CB promoted both the NO_x conversion and N₂ selectivity below 250 °C. Moreover, the more favorable ratios of Ce⁴⁺ to Ce³⁺ and plentiful surface-adsorbed oxygen species are the reasons why CeNb₃Fe_0.3/TiO₂ catalyst has better catalytic activity than other catalysts at the lower temperature. Simultaneously, owing to the modulation of Fe to the redox properties of Ce and Nb, the large number of oxygen vacancies and acid sites was generated, and the CeNb₃Fe_0.3/TiO₂ catalyst is beneficial to NO_x reduction and CB oxidation. Furthermore, the results of in situ DRIFTS study reveal the NH₃-SCR reactions over CeNb₃Fe_0.3/TiO₂ catalysts are mainly conformed to by the L-H mechanism (< 350 °C) and E-R mechanism (> 350 °C), respectively, and the multi-pollutant conversion mechanism in the synergistic reaction was systematically studied.

Ordered mesoporous TiO2/SBA-15 confined CexWy catalysts for selective catalytic reduction of NO using NH3

The ordered mesoporous structure could improve the dispersion of nanoparticles, promote effective collision, and enhance redox capacity and surface acidity.

Recent advances and perspectives in the resistance of SO2 and H2O of cerium-based catalysts for NOx selective catalytic reduction with ammonia

This review emphasizes the aspects related to cerium-based catalysts at different levels: metal modification, preparation methods, structures, and reaction mechanisms.

Selective catalytic reductive removal of NOx with decreased interference from SO2 and H2O by use of Sm-modified SmxCo0.05-xCe0.05Ti0.9Oy catalysts

This work presents a novel and highly efficient NH₃-SCR catalyst, Sm-modified CoCeTiO_x, synthesized by a simple one-step sol-gel method. The optimum Sm_0.03Co_0.02Ce_0.05Ti_0.9O_x catalyst with a high BET surface area shows more than 90% NO conversion and nearly 100 % N₂ selectivity at 180-440 °C. We investigated the relationship between Sm content and surface reactivity using NH₃-TPD, H₂-TPR, XPS, and in-situ DRIFTS. It demonstrated that the Sm-doping could precisely regulate the acidity and redox ability of the Sm_aCo_0.05-aCe_0.05Ti_0.9O_x catalyst. Sm helped develop paths for fast electron transport, in which a charge transfer bridge was built between the Ce and Co, largely favoring the redox cycle. The nature of the acid sites, NO_x adsorption, and the reactivity of surface adsorption species was characterized via in-situ DRIFTS. Moreover, the addition of Sm weakened the adsorption capacity of SO₂ on the catalyst surface. We found that the electron transfer between SO₂ and the activity sites was hindered on the modified catalyst.

Insights into the co-doping effect of Fe3+ and Zr4+ on the anti-K performance of CeTiOx catalyst for NH3-SCR reaction

A novel K-resistant Fe³⁺ and Zr⁴⁺ co-doped CeTiO_x catalyst was first prepared by co-precipitation method for the ammonia-selective catalytic reduction (NH₃-SCR) of NO_x. On the premise of retaining the outstanding catalytic activity of CeTiO_x catalyst, Fe³⁺ and Zr⁴⁺ co-doping efficiently improves its K-resistance with superior NO_x conversion up to 84% after K-poisoning. Specially, the grain growth during the second calcination after K poisoning is successfully inhibited by Fe³⁺ and Zr⁴⁺ co-doping. Consequently, the large specific surface area with increased acid sites and efficiently retained reducibility over K-poisoned FeZrCeTiO_x catalyst are realized, which prompt NH₃ activation and NO oxidation, further benefit NH₃-SCR. Besides, NH₃-SCR reaction over CeTiO_x and FeZrCeTiO_x catalysts follows a possible L-H mechanism, and K-poisoning makes no change to it. Finally, a reasonable anti-K poisoning mechanism of FeZrCeTiO_x catalyst is proposed: the excellent K-resistance is attributed to part of Fe and Zr are sacrificed to form Fe-O-K and Zr-O-K species protecting the active site Ce-O-Ti from K-poisoning, as well as the additional reducibility and surface acidity brought from Fe-O species with Zr prompting its uniform distribution.

Reaction Pathways of the Selective Catalytic Reduction of NO with NH3 on the α-Fe2O3(012) Surface: a Combined Experimental and DFT Study

Fe2O3-based catalysts have promising potential in the selective catalytic reduction (SCR) of NO with NH3 with the advantages of environmental friendliness, excellent medium-high SCR activity, good N2 selectivity, and high SO2 tolerance. However, the NH3-SCR mechanism over Fe2O3-based catalysts remains highly uncertain and controversial due to the complex nature of the SCR reaction. Herein, the NH3-SCR reaction pathways over the α-Fe2O3(012) surface are elucidated at the atomic level by density functional theory calculations and experimental measurements. We demonstrate that, different from the NH3 activation mechanism in numerous SCR catalytic systems, the reaction tends to follow the NO activation mechanism, in which NO activated at Fe sites reacts with NH3 to form a NH2NO intermediate and further decomposes into N2 and H2O, in synchronization with the formation of a surface OH group. Subsequently, the catalyst is regenerated by an O2-assisted surface-dehydrogenation process. The activation of NO as well as the formation of the NH2NO intermediate is the rate-determining step of the complete SCR cycle. This study enhances the atomic-level understanding toward the NH3-SCR reaction and provides insights for the development of Fe2O3-based SCR catalysts.

Superior Oxidative Dehydrogenation Performance toward NH3 Determines the Excellent Low-Temperature NH3-SCR Activity of Mn-Based Catalysts

Mn-based oxides exhibit outstanding low-temperature activity for the selective catalytic reduction of NO_x with NH₃ (NH₃-SCR) compared with other catalysts. However, the underlying principle responsible for the excellent low-temperature activity is not yet clear. Here, the atomic-level mechanism and activity-limiting factor in the NH₃-SCR process over Mn-, Fe-, and Ce-based oxide catalysts are elucidated by a combination of first-principles calculations and experimental measurements. We found that the superior oxidative dehydrogenation performance toward NH₃ of Mn-based catalysts reduces the energy barriers for the activation of NH₃ and the formation of the key intermediate NH₂NO, which is the rate-determining step in NH₃-SCR over these oxide catalysts. The findings of this study advance the understanding of the working principle of Mn-based SCR catalysts and provide a fundamental basis for the development of future generation SCR catalysts with excellent low-temperature activity.

Ce regulated surface properties of Mn/SAPO-34 for improved NH3-SCR at low temperature

Ce modified MnO x /SAPO-34 was prepared and investigated for low-temperature selective catalytic reduction of NO x with ammonia (NH3-SCR). The 0.3Ce-Mn/SAPO-34 catalyst had nearly 95% NO conversion at 200-350 °C at a space velocity of 10 000 h-1. Microporous SAPO-34 as the support provided the catalyst with increased hydrothermal stability. XPS and H2-TPR results proved that the Mn4+ and Oα content increased after incorporation of Ce, this promoted the conversion of NO at low temperature via a 'fast SCR' route. NH3-TPD measurements combined oxidation experiments of NO, NH3 indicated the reduction of both the surface acidity and the amount of acid sites, which effectively decreased the NH3 oxditaion to NO or N2O at elevated temperature and promoted the catalytic selectivity for nitrogen. A redox cycle between manganese oxide and Ce was assumed for the active oxygen transfer and facilitated the catalyst durability.

Promotion effect of cerium doping on iron–titanium composite oxide catalysts for selective catalytic reduction of NOx with NH3

Doping with a suitable amount of Ce enhances the SCR performance of FeTi catalysts.

Comparision on the Low-Temperature NH3-SCR Performance of γ-Fe2O3 Catalysts Prepared by Two Different Methods

Maghemite (γ-Fe2O3) catalysts were prepared by two different methods, and their activities and selectivities for selective catalytic reduction of NO with NH3 were investigated. The methods of X-ray powder diffraction (XRD), Brunauer–Emmett–Teller (BET), X-ray photoelectron spectroscopy (XPS), hydrogen temperature-programmed reduction (H2-TPR), ammonia temperature-programmed desorption (NH3-TPD), transmission electron microscopy (TEM), Energy-dispersive X-ray spectroscopy (EDS), and in situ diffuse reflectance infrared Fourier transform spectroscopy (in situ DRIFTS) were used to characterize the catalysts. The resulted demonstrated that the γ-Fe2O3 nanoparticles prepared by the facile method (γ-Fe2O3–FM) not only exhibited better NH3-SCR activity and selectivity than the catalyst prepared by the coprecipitation method but also showed improved SO2 tolerance. This superior NH3-SCR performance was credited to the existence of the larger surface area, better pore structure, a high concentration of lattice oxygen and surface-adsorbed oxygen, good reducibility, a lot of acid sites, lower activation energy, adsorption of the reactants, and the existence of unstable nitrates on the surface of the γ-Fe2O3–FM.

Insights over Titanium Modified FeMgOx Catalysts for Selective Catalytic Reduction of NOx with NH3: Influence of Precursors and Crystalline Structures

Titanium modified FeMgOx catalysts with different precursors were prepared by coprecipitation method with microwave thermal treatment. The iron precursor is a key factor affecting the surface active component. The catalyst using FeSO4 and Mg(NO3)2 as precursors exhibited enhanced catalytic activity from 225 to 400 °C, with a maximum NOx conversion of 100%. Iron oxides existed as γ-Fe2O3 in this catalyst. They exhibited highly enriched surface active oxygen and surface acidity, which were favorable for low-temperature selective catalytic reduction (SCR) reaction. Besides, it showed advantage in surface area, spherical particle distribution and pores connectivity. Amorphous iron-magnesium-titanium mixed oxides were the main phase of the catalysts using Fe(NO3)3 as a precursor. This catalyst exhibited a narrow T90 of 200/250–350 °C. Side reactions occurred after 300 °C producing NOx, which reduced the NOx conversion. The strong acid sites inhibited the side reactions, and thus improved the catalytic performance above 300 °C. The weak acid sites appeared below 200 °C, and had a great impact on the low-temperature catalytic performance. Nevertheless, amorphous iron-magnesium-titanium mixed oxides blocked the absorption and activation between NH3 and the surface strong acid sites, which was strengthened on the γ-Fe2O3 surface.

Applicability of V2O5-WO3/TiO2 Catalysts for the SCR Denitrification of Alumina Calcining Flue Gas

V2O5-WO3/TiO2 catalysts with different V2O5 and WO3 loadings were prepared by the impregnation method. H2O and SO2 resistance of the catalysts under high H2O concentration (30 vol.%) was studied. Influence of various basic metal oxides, such as Al2O3, CaO, Na2O, and K2O on the catalytic performance was studied and compared. It is revealed that the inhibitory effect is in the sequence of K > Na > Ca > Al, which is consistent with their alkalinity. X-ray diffraction (XRD), N2 physisorption (BET), temperature-programmed desorption of NH3 (NH3-TPD), H2-temperature programmed reduction (H2-TPR), X-ray photoelectron spectroscopy (XPS) and diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) were carried out, and the results were well-correlated with the catalytic studies.

Improved NO x Reduction in the Presence of SO2 by Using Fe2O3-Promoted Halloysite-Supported CeO2-WO3 Catalysts

Currently, selective catalytic reduction (SCR) of NO _x with NH₃ in the presence of SO₂ by using vanadium-free catalysts is still an important issue for the removal of NO _x for stationary sources. Developing high-performance catalysts for NO _x reduction in the presence of SO₂ is a significant challenge. In this work, a series of Fe₂O₃-promoted halloysite-supported CeO₂-WO₃ catalysts were synthesized by a molten salt treatment followed by the impregnation method and demonstrated improved NO _x reduction in the presence of SO₂. The obtained catalyst exhibits superior catalytic activity, high N₂ selectivity over a wide temperature range from 270 to 420 °C, and excellent sulfur-poisoning resistance. It has been demonstrated that the Fe₂O₃-promoted halloysite-supported CeO₂-WO₃ catalyst increased the ratio of Ce³⁺ and the amount of surface oxygen vacancies and enhanced the interaction between active components. Moreover, the SCR reaction mechanism of the obtained catalyst was studied using in situ diffuse reflectance infrared Fourier transform spectroscopy. It can be inferred that the number of Brønsted acid sites is significantly increased, and more active species could be produced by Fe₂O₃ promotion. Furthermore, in the presence of SO₂, the Fe₂O₃-promoted halloysite-supported CeO₂-WO₃ catalyst can effectively prevent the irreversible bonding of SO₂ with the active components, making the catalyst exhibit desirable sulfur resistance. The work paves the way for the development of high-performance SCR catalysts with improved NO _x reduction in the presence of SO₂.

A study on the catalytic oxidation of soot by Sn–Ce composite oxides: adsorbed oxygen and defect sites synergistically enhance catalytic activity

Two reaction paths in the presence of a Sn–Ce catalyst with H₂O (path 1) and without H₂O (path 2).

Doping effect of Sm on the TiO2/CeSmOx catalyst in the NH3-SCR reaction: structure–activity relationship, reaction mechanism and SO2 tolerance

A good balance between the redox properties and surface acidity induces the high activity of the Sm doped TiO₂/CeO₂ catalyst.