Identification, structural characterization and transformations of the high-temperature Zn9-δSb7 phase in the Zn-Sb system

Structural evolution in thermoelectric zinc antimonide thin films studied by in situ X-ray scattering techniques

Zinc antimonides have been widely studied owing to their outstanding thermoelectric properties. Unlike in the bulk state, where various structurally unknown phases have been identified through their specific physical properties, a number of intermediate phases in the thin-film state remain largely unexplored. Here, in situ X-ray diffraction and X-ray total scattering are combined with in situ measurement of electrical resistivity to monitor the crystallization process of as-deposited amorphous Zn-Sb films during post-deposition annealing. The as-deposited Zn-Sb films undergo a structural evolution from an amorphous phase to an intermediate crystalline phase and finally the ZnSb phase during heat treatment up to 573 K. An intermediate phase (phase B) is identified to be a modified β-Zn8Sb7 phase by refinement of the X-ray diffraction data. Within a certain range of Sb content (∼42-55 at%) in the films, phase B is accompanied by an emerging Sb impurity phase. Lower Sb content leads to smaller amounts of Sb impurity and the formation of phase B at lower temperatures, and phase B is stable at room temperature if the annealing temperature is controlled. Pair distribution function analysis of the amorphous phase shows local ordered units of distorted ZnSb4 tetrahedra, and annealing leads to long-range ordering of these units to form the intermediate phase. A higher formation energy is required when the intermediate phase evolves into the ZnSb phase with a significantly more regular arrangement of ZnSb4 tetrahedra.

The updated Zn-Sb phase diagram. How to make pure Zn13Sb10 ("Zn4Sb3")

The Zn-Sb system contains two well-known thermoelectric materials, Zn1-δSb and Zn13-δSb10 ("Zn4Sb3"), and two other phases, Zn9-δSb7 and Zn3-δSb2, stable only at high temperatures. The current work presents the updated phases diagram constructed using the high-temperature diffraction studies and elemental analysis. All phases are slightly Zn deficient with respect to their stoichiometric compositions, which is consistent with their p-type charge transport properties. Either at room or elevated temperatures, Zn1-δSb and Zn13-δSb10 display deficiencies of the main Zn sites and partial Zn occupancy of the other interstitial sites. A phase pure Zn13-δSb10 sample can be obtained from the Zn13Sb10 loading composition, and there is no need to use a Zn-richer composition such as Zn4Sb3. While the Zn13-δSb10 phase is stable till its decomposition temperature of 515 °C, it may incorporate some additional Zn around 412 °C, if elemental Zn is present.