5-Hydroxymethylfurfural and its Downstream Chemicals: A Review of Catalytic Routes

Biomass assumes an increasingly vital role in the realm of renewable energy and sustainable development due to its abundant availability, renewability, and minimal environmental impact. Within this context, 5-hydroxymethylfurfural (HMF), derived from sugar dehydration, stands out as a critical bio-derived product. It serves as a pivotal multifunctional platform compound, integral in synthesizing various vital chemicals, including furan-based polymers, fine chemicals, and biofuels. The high reactivity of HMF, attributed to its highly active aldehyde, hydroxyl, and furan ring, underscores the challenge of selectively regulating its conversion to obtain the desired products. This review highlights the research progress on efficient catalytic systems for HMF synthesis, oxidation, reduction, and etherification. Additionally, it outlines the techno-economic analysis (TEA) and prospective research directions for the production of furan-based chemicals. Despite significant progress in catalysis research, and certain process routes demonstrating substantial economics, with key indicators surpassing petroleum-based products, a gap persists between fundamental research and large-scale industrialization. This is due to the lack of comprehensive engineering research on bio-based chemicals, making the commercialization process a distant goal. These findings provide valuable insights for further development of this field.

Upgrading of Carbohydrates to the Biofuel Candidate 5-Ethoxymethylfurfural (EMF)

5-Ethoxymethylfurfural (EMF), one of the significant platform molecular derivatives, is regarded as a promising biofuel and additive for diesel, owing to its high energy density (8.7 kWh·L−1). Several catalytic materials have been developed for the synthesis of EMF derived from different feedstocks under relatively mild reaction conditions. Although a great quantity of research has been conducted over the past decades, the unsatisfactory production selectivity mostly limited to the range 50%–70%, and the classic fructose used as the substrate restricted its application for fuel manufacture in large scale. To address these production improvements, this review pays attention to evaluate the activity of various catalysts (e.g., mineral salts, zeolites, heteropolyacid-based hybrids, sulfonic acid-functionalized materials, and ionic liquids), providing potential research directions for the design of novel catalysts for the achievement of further improved EMF yields.

Direct versus acetalization routes in the reaction network of catalytic HMF etherification

The etherification of HMF (5-hydroxymethylfurfural) to EMF (5-(ethoxymethyl)furan-2-carbaldehyde) is studied over a series of MFI-type zeolite catalysts containing different heteroatoms (B, Fe, Al), aiming to understand the effect of different isomorph substitutions in the MFI framework on the reaction pathways of HMF conversion.