Amorphous mixed-metal hydroxide nanostructures for advanced water oxidation catalysts

Spontaneous-Spin-Polarized 2D π-d Conjugated Frameworks Towards Enhanced Oxygen Evolution Kinetics

Alternative strategies to design sustainable-element-based electrocatalysts enhancing oxygen evolution reaction (OER) kinetics are demanded to develop affordable yet high-performance water-electrolyzers for green hydrogen production. Here, it is demonstrated that the spontaneous-spin-polarized 2D π-d conjugated framework comprising abundant elements of nickel and iron with a ratio of Ni:Fe = 1:4 with benzenehexathiol linker (BHT) can improve OER kinetics by its unique electronic property. Among the bimetallic NiFex:y-BHTs with various ratios with Ni:Fe = x:y, the NiFe1:4-BHT exhibits the highest OER activity. The NiFe1:4-BHT shows a specific current density of 140 A g-1 at the overpotential of 350 mV. This performance is one of the best activities among state-of-the-art non-precious OER electrocatalysts and even comparable to that of the platinum-group-metals of RuO2 and IrO2. The density functional theory calculations uncover that introducing Ni into the homometallic Fe-BHT (e.g., Ni:Fe = 0:1) can emerge a spontaneous-spin-polarized state. Thus, this material can achieve improved OER kinetics with spin-polarization which previously required external magnetic fields. This work shows that a rational design of 2D π-d conjugated frameworks can be a powerful strategy to synthesize promising electrocatalysts with abundant elements for a wide spectrum of next-generation energy devices.

Breaking the Activity and Stability Bottlenecks of Electrocatalysts for Oxygen Evolution Reactions in Acids

Oxygen evolution reaction (OER) is a cornerstone reaction for a variety of electrochemical energy conversion and storage systems such as water splitting, CO2 /N2 reduction, reversible fuel cells, and metal-air batteries. However, OER catalysis in acids suffers from extra sluggish kinetics due to the additional step of water dissociation along with its multiple electron transfer processes. Furthermore, OER catalysts often suffer from poor stability in harsh acidic electrolytes due to the severe dissolution/corrosion processes. The development of active and stable OER catalysts in acids is highly demanded. Here,  the recent advances in OER electrocatalysis in acids are reviewed and the key strategies are summarized to overcome the bottlenecks of activity and stability for both noble-metal-based and noble metal-free catalysts, including i) morphology engineering, ii) composition engineering, and iii) defect engineering. Recent achievements in operando characterization and theoretical calculations are summarized which provide an unprecedented understanding of the OER mechanisms regarding active site identification, surface reconstruction, and degradation/dissolution pathways. Finally, views are offered on the current challenges and opportunities to break the activity-stability relationships for acidic OER in mechanism understanding, catalyst design, as well as standardized stability and activity evaluation for industrial applications such as proton exchange membrane water electrolyzers and beyond.

Use of Highly Dispersed Mixed Metal Hydroxide Gel Compared to Bentonite Based Gel for Application in Drilling Fluid under Ultra-High Temperatures

In order to solve the problem of poor dispersion and stability of mixed metal hydroxide (MMH), a kind of mixed metal hydroxide-like compound (MMHlc) gel was synthesized for use as the base mud in drilling fluid instead of bentonite gel. Na₂CO₃, Na₂SiO₃, and C₁₇H₃₃CO₂Na were used as precipitants to form MMHlc with larger interlayer spacing and smaller particle size. MMHlc was synthesized by the coprecipitation method at 25 °C with a metal molar ratio of Mg:Al:Fe = 3:1:1. The performance evaluation of the treated drilling fluid showed that MMHlc (S2) synthesized using Na₂SiO₃ as the precipitant had the characteristics of low viscosity, low filtration, and a high dynamic plastic ratio at 25 °C, which fully met the requirements of oil field application, and it maintained its excellent properties after being aged at 250 °C for 16 h. Linear expansion and rolling recovery experiments showed that the S2 sample had excellent rheological properties and good inhibition. X-ray diffraction and FT-IR experiments showed that S2 had the most complete crystal structure, its interlayer distance was large, and its ion exchange capacity was strong. The thermogravimetric experiment showed that the S2 crystal was stable and the temperature resistance of the crystal could reach 340 °C. Zeta potential, particle size analysis, SEM, and TEM results showed that S2 is a nanomaterial with a complete morphology and uniform distribution. The drilling fluid of this formula had the characteristics of low viscosity, low filtration loss, and a high dynamic plastic ratio, and it met the conditions for oil field application. Considering these results, the new MMH prepared by our research institute is a drilling fluid material that can be used at ultra-high temperatures and can provide important support for drilling ultra-deep wells.

Facile synthesis of porous transition metal hydroxides from a poly(4-vinyl pyridine) film by controlling pH

Non-noble transition metal hydroxides have been widely used in electrochemical devices because of low cost and multiple redox states. In particular, self-supported porous transition metal hydroxides are used to improve the electrical conductivity, as well as achieving fast electron and mass transfer and a large effective surface area. Herein, we introduce facile synthesis of self-supported porous transition metal hydroxides using a poly(4-vinyl pyridine) (P4VP) film. We used metal cyanide as a transition metal precursor capable of forming metal hydroxide anions in aqueous solution, which is the seed for transition metal hydroxides. To increase the coordination between P4VP and the transition metal cyanide precursors, we dissolved the precursors in buffer solutions with various pH. When the P4VP film was immersed in the precursor solution with lower pH, the metal cyanide precursors were sufficiently coordinated with the protonated nitrogen in P4VP. When reactive ion etching was performed on the precursor-containing P4VP film, the P4VP region without coordination was etched out and became pores. Then, the coordinated precursors were aggregated as metal hydroxide seeds and became the metal hydroxide backbone, resulting in the formation of porous transition metal hydroxide structures. We successfully fabricated various self-supported porous transition metal hydroxides (Ni(OH)₂, Co(OH)₂, and FeOOH). Finally, we prepared a pseudo-capacitor based on self-supported porous Ni(OH)₂, which showed a good specific capacitance (780 F g^-1 at 5 A g^-1).

Ce Site in Amorphous Iron Oxyhydroxide Nanosheet toward Enhanced Electrochemical Water Oxidation

Iron oxyhydroxide has been considered an auspicious electrocatalyst for the oxygen evolution reaction (OER) in alkaline water electrolysis due to its suitable electronic structure and abundant reserves. However, Fe-based materials seriously suffer from the tradeoff between activity and stability at a high current density above 100 mA cm^-2 . In this work, the Ce atom is introduced into the amorphous iron oxyhydroxide (i.e., CeFeO_x H_y ) nanosheet to simultaneously improve the intrinsic electrocatalytic activity and stability for OER through regulating the redox property of iron oxyhydroxide. In particular, the Ce substitution leads to the distorted octahedral crystal structure of CeFeO_x H_y , along with a regulated coordination site. The CeFeO_x H_y electrode exhibits a low overpotential of 250 mV at 100 mA cm^-2 with a small Tafel slope of 35.1 mVdec^-1 . Moreover, the CeFeO_x H_y electrode can continuously work for 300 h at 100 mA cm^-2 . When applying the CeFeO_x H_y nanosheet electrode as the anode and coupling it with the platinum mesh cathode, the cell voltage for overall water splitting can be lowered to 1.47 V at 10 mA cm^-2 . This work offers a design strategy for highly active, low-cost, and durable material through interfacing high valent metals with earth-abundant oxides/hydroxides.

Facile method to activate substrate for oxygen evolution by a galvanic-cell reaction

NiFe layered double hydroxide (NiFe LDH) is a promising material with multiple functions. In this communication, a novel method is used to prepare NiFe LDH. This synthesis method is achieved via galvanic-cell corrosion between nickel and iron substrates in aqueous solutions containing a halogen group anion (e.g., Cl) at ambient temperature. The as-prepared NiFe LDH electrodes are developed as electrocatalysts for the oxygen evolution reaction (OER) and exhibit excellent catalytic activities and durability. This work provides an energy-efficient, cost-effective, and scaled-up corrosion engineering approach for manufacturing NiFe LDH materials.

In Situ Reconstructed Mo-doped Amorphous FeOOH Boosts the Oxygen Evolution Reaction

Developing a fast and highly active oxygen evolution reaction (OER) catalyst to change energy kinetics technology is essential for making clean energy. Herein, we prepare three-dimensional (3D) hollow Mo-doped amorphous FeOOH (Mo-FeOOH) based on the precatalyst MoS₂ /FeC₂ O₄ via in situ reconstruction strategy. Mo-FeOOH exhibits promising OER performance. Specifically, it has an overpotential of 285 mV and a durability of 15 h at 10 mA cm^-2 . Characterizations indicate that Mo was included inside the FeOOH lattice, and it not only modifies the electronic energy levels of FeOOH but also effectively raises the inherent activity of FeOOH for OER. Additionally, in situ Raman analysis indicates that FeC₂ O₄ gradually transforms into the FeOOH active site throughout the OER process. This study provides ideas for designing in situ reconstruction strategies to prepare heteroatom doping catalysts for high electrochemical activity.

Amorphous Co@TiO2 heterojunctions: A high-performance and stable catalyst for the efficient degradation of sulfamethazine via peroxymonosulfate activation

Persulfate-based advanced oxidation processes (AOPs) cannot easily achieve the efficient degradation of persistent organic pollutants (POPs) with high stability. In this study, a simple in situ precipitation method was used to prepare an amorphous Co@TiO₂ heterojunction catalyst. The deposition of Co oxide on TiO₂, which is relatively nontoxic, efficiently activated peroxymonosulfate (PMS) to degrade sulfamethazine (SMT) and reduce the leaching of Co ions (0.915%). A catalytic system prepared using 0.3 g L^-1 Co@TiO₂ and 0.5 g L^-1 PMS could degrade SMT within 30 min with a degradation rate of 95.8%. Co@TiO₂ could activate PMS over a wide pH range (5.00-9.00) to efficiently degrade other antibiotics and dyes. Radical-capture experiments and electron paramagnetic resonance analysis suggested that SMT degradation occurs through a combination of the free radical and non-radical pathways, in which singlet ¹O₂ played a major role. Owing to the novelty of the proposed composite materials, the degradation path of SMT, which was determined through liquid chromatography-mass spectrometry, differed from that reported previously. This study provides not only an advanced and renewable catalyst for SMT degradation but also a feasible strategy for designing materials for AOPs.

Enhanced stability and ultrahigh activity of amorphous ripple nanostructured Ni-doped Fe oxyhydroxide electrode toward synergetic electrocatalytic water splitting

The development of high-performance catalysts for oxygen-evolution reaction (OER) is paramount for cost-effective conversion of renewable electricity to fuels and chemicals. Here we report, highly efficient, ultra-durable and earth-abundant Ni@Fe-NP electrocatalysts developed by solvothermal method for oxygen evolution reaction (OER). The newly developed oxygen electrode show prolonged stability and high catalytic-activity in line with water oxidation keeping alkaline condition which requires overpotential of only 211 mV at current density of 10 mA cm⁻². Collectively, the as-prepared amorphous Ni@Fe-NP rippled nanostructured electrode is the most effective oxygen evolution electrode in alkaline solution. Therefore, this study will offer exciting new avenues for designing self-supported electrode materials towards water splitting and other applications.

The development of high-performance catalysts for oxygen-evolution reaction (OER) is paramount for cost-effective conversion of renewable electricity to fuels and chemicals.

Amorphous CoFe(OH)x hollow hierarchical structure: an efficient and durable electrocatalyst for oxygen evolution reaction

Amorphous CoFe(OH)_x hollow hierarchical microspheres are fabricated by using a polyhedral Cu₂O template. CoFe(OH)_x shows excellent OER activity and long-term durability due to its unique hollow hierarchical structure and composition.

Amorphous Oxide Nanostructures for Advanced Electrocatalysis

Amorphous oxides have attracted special attention as advanced electrocatalysts owing to their unique local structural flexibility and attractive electrocatalytic properties. With abundant randomly oriented bonds and surface-exposed defects (e.g., oxygen vacancies) as active catalytic sites, the adsorption/desorption of reactants can be optimized, leading to superior catalytic activities. Amorphous oxide materials have found wide electrocatalytic applications ranging from hydrogen evolution and oxygen evolution to oxygen reduction, CO₂ electroreduction and nitrogen electroreduction. The amorphous oxide electrocatalysts even outperform their crystalline counterparts in terms of electrocatalytic activity and stability. Despite of the merits and achievements for amorphous oxide electrocatalysts, there are still issues and challenges existing for amorphous oxide electrocatalysts. There are rarely reviews specifically focusing on amorphous oxide electrocatalysts and therefore it is imperative to have a comprehensive overview of the research progress and to better understand the achievements and issues with amorphous oxide electrocatalysts. In this minireview, several general preparation methods for amorphous oxides are first introduced. Then, the achievements in amorphous oxides for several important electrocatalytic reactions are summarized. Finally, the challenges and perspectives for the development of amorphous oxide electrocatalysts are outlined.

Utilizing the Space-Charge Region of the FeNi-LDH/CoP p-n Junction to Promote Performance in Oxygen Evolution Electrocatalysis

The modulation of electron density is an effective option for efficient alternative electrocatalysts. Here, p-n junctions are constructed in 3D free-standing FeNi-LDH/CoP/carbon cloth (CC) electrode (LDH=layered double hydroxide). The positively charged FeNi-LDH in the space-charge region can significantly boost oxygen evolution reaction. Therefore, the j at 1.485 V (vs. RHE) of FeNi-LDH/CoP/CC achieves ca. 10-fold and ca. 100-fold increases compared to those of FeNi-LDH/CC and CoP/CC, respectively. Density functional theory calculation reveals OH^- has a stronger trend to adsorb on the surface of FeNi-LDH side in the p-n junction compared to individual FeNi-LDH further verifying the synergistic effect in the p-n junction. Additionally, it represents excellent activity toward water splitting. The utilization of heterojunctions would open up an entirely new possibility to purposefully regulate the electronic structure of active sites and promote their catalytic activities.

Active Pore-Edge Engineering of Single-Layer Niobium Diselenide Porous Nanosheets Electrode for Hydrogen Evolution

Two-dimensional transition-metal dichalcogenides (TMDs) possess interesting catalytic properties for the electrochemical-assisted hydrogen-evolution reaction (HER). We used niobium diselenide (NbSe₂) as a representative TMD, and prepared single-layer NbSe₂ porous nanosheets (PNS) by a double-sonication liquid-phase exfoliation, with H₂O₂ as a pore-forming agent. The single-layer NbSe₂ PNS were drop-cast on carbon foam (CF) to fabricate a three-dimensional robust NbSe₂ PNS/CF electrode. The NbSe₂ PNS/CF electrode exhibits a high current density of -50 mA cm^-2 with an overpotential of 148 mV and a Tafel slope of 75.8 eV dec^-1 for the HER process. Little deactivation is detected in continuous CV testing up to 20,000 cycles, which suggests that this novel NbSe₂ PNS/CF is a promising catalytic electrode in the HER application. The porous structure of single-layer NbSe₂ nanosheets can enhance the electrochemical performance compared with that of pore-free NbSe₂ nanosheets. These findings illustrate that the single-layer NbSe₂ PNS is a potential electrocatalytic material for HER. More importantly, the electrochemical performance of the NbSe₂ PNS/CF expands the use of two-dimensional TMDs in electrocatalysis-related fields.

Facile sonochemical synthesis of amorphous NiFe-(oxy)hydroxide nanoparticles as superior electrocatalysts for oxygen evolution reaction

In this work, we present facile synthesis of amorphous Ni/Fe mixed (oxy)hydroxide (NiFe(H)) nanoparticles (NPs) and their electrocatalytic performance for oxygen evolution reaction (OER) in alkaline media. a-NiFe(H) NPs have received lots of attention as OER electrocatalysts with many desirable properties. By using a simple sonochemical route, we prepared amorphous Ni and Fe-alkoxide (NiFe(A)) NPs whose composition can be controlled in the entire composition range (Ni_100-xFe_x, 0≤x≤1). These samples are composed of extremely small NiFe(A) NPs with Ni and Fe atoms homogeneously distributed. NiFe(A) NPs are readily converted into corresponding electrocatalytically active NiFe(H) NP by a simple electrochemical treatment. Electrochemical analysis data show that the OER activity of amorphous NiFe(H) samples follows the volcano-type trend when plotted against the Fe content. Ni₇₀Fe₃₀(H) sample showed the lowest overpotential of 292mV at 10mAcm^-2_geo and the lowest Tafel slope of 30.4mVdec^-1, outperforming IrO_x/C (326mV, 41.7mVdec^-1). Our samples are highly durable based on the chronopotentiometry data at the current density of 10mAcm^-2_geo for 2h which show that Ni₇₀Fe₃₀ sample maintains the steady-state potential, contrary to the time-varying IrO_x/C.

Enhanced Oxygen Evolution Reaction Electrocatalysis via Electrodeposited Amorphous α-Phase Nickel-Cobalt Hydroxide Nanodendrite Forests

We demonstrate an electrodeposition method to rapidly grow novel three-dimensional nanodendrite forests of amorphous α-phase mixed nickel-cobalt hydroxides on stainless steel foil toward high performance electrocatalysis of the oxygen evolution reaction (OER). The proposed hydrogen bubble-templated, diffusion-limited deposition process leads to the unprecedented dendritic growth of vertically aligned amorphous metal hydroxides, induced by the controlled electrolysis of the tuned water content in the primarily alcohol-based deposition solution. The hierarchical nature of these binder-free, amorphous metal hydroxide deposits leads to their superhydrophilic nature and underwater superaerophobic behavior. The combination of all of these qualities leads to exemplary catalytic performance. When directly grown on planar stainless steel substrates, these nanoforests show high OER activity with overpotentials as low as ∼255 mV to produce a current density of 10 mA cm^-2 over 10 000 accelerated stability test cycles. This work demonstrates a novel fabrication technique that can simultaneously achieve a dendritic hierarchical structure, vertical alignment, superaerophobicity, amorphous crystal structure, and intimate contact with the substrate that leads to high catalytic activity with excellent durability.

Ultrathin Two-Dimensional Nanostructured Materials for Highly Efficient Water Oxidation

Water oxidation, also known as the oxygen evolution reaction (OER), is a crucial process in energy conversion and storage, especially in water electrolysis. The critical challenge of the electrochemical water splitting technology is to explore alternative precious-metal-free catalysts for the promotion of the kinetically sluggish OER. Recently, emerging two-dimensional (2D) ultrathin materials with abundant accessible active sites and improved electrical conductivity provide an ideal platform for the synthesis of promising OER catalysts. This Review focuses on the most recent advances in ultrathin 2D nanostructured materials for enhanced electrochemical activity of the OER. The design, synthesis and performance of such ultrathin 2D nanomaterials-based OER catalysts and their property-structure relationships are discussed, providing valuable insights to the exploration of novel OER catalysts with high efficiency and low overpotential. The potential research directions are also proposed in the research field.

Ultrafast Formation of Amorphous Bimetallic Hydroxide Films on 3D Conductive Sulfide Nanoarrays for Large-Current-Density Oxygen Evolution Electrocatalysis

Developing nonprecious oxygen evolution electrocatalysts that can work well at large current densities is of primary importance in a viable water-splitting technology. Herein, a facile ultrafast (5 s) synthetic approach is reported that produces a novel, efficient, non-noble metal oxygen-evolution nano-electrocatalyst that is composed of amorphous Ni-Fe bimetallic hydroxide film-coated, nickel foam (NF)-supported, Ni₃ S₂ nanosheet arrays. The composite nanomaterial (denoted as Ni-Fe-OH@Ni₃ S₂ /NF) shows highly efficient electrocatalytic activity toward oxygen evolution reaction (OER) at large current densities, even in the order of 1000 mA cm^-2 . Ni-Fe-OH@Ni₃ S₂ /NF also gives an excellent catalytic stability toward OER both in 1 m KOH solution and in 30 wt% KOH solution. Further experimental results indicate that the effective integration of high catalytic reactivity, high structural stability, and high electronic conductivity into a single material system makes Ni-Fe-OH@Ni₃ S₂ /NF a remarkable catalytic ability for OER at large current densities.

Vertically Aligned FeOOH/NiFe Layered Double Hydroxides Electrode for Highly Efficient Oxygen Evolution Reaction

Employing a low-cost and highly efficient electrocatalyst to replace Ir-based catalysts for oxygen evolution reaction (OER) has drawn increasing interest in renewable energy storage. In this work, a vertically aligned FeOOH/NiFe layered double hydroxides (LDHs) nanosheets supported on Ni foam (VA FeOOH/NiFe LDHs-NF) is prepared as a highly effective OER electrode in alkaline electrolyte. The VA FeOOH/NiFe LDHs-NF represents nanosheet arrays on nickel foam with some interspace among them. The vertically aligned and interlayer-structured architecture is binder-free and contributes to facile strain relaxation, relieving the exfoliation of the catalysts layer caused by the oxygen evolution process. The as-prepared electrode shows current densities of 10 and 500 mA cm^-2 at overpotentials of 208 and 288 mV, and good stability in a half-cell electrolyzer. Besides, the alkaline polymer electrolyte water electrolyzer (APEWE) with this electrode showed 1.71 V at 200 mA cm^-2, and 2.041 V at 500 mA cm^-2, exhibiting the corresponding energy efficiency of 86.0% and 72.0% (based on the lower heating value of hydrogen), which is better than the typical commercial alkaline water electrolyzer.

In situ electrochemical formation of NiSe/NiOx core/shell nano-electrocatalysts for superior oxygen evolution activity

Despite the superior oxygen evolution electrocatalytic activity of metal-selenide nanostructures, especially when compared with their oxide counterparts, the origin behind their excellent activity remains unclear.