Evolution of Copolymers of Epoxides and CO2: Catalysts, Monomers, Architectures, and Applications

The copolymerization of CO2 and epoxides presents a transformative approach to converting greenhouse gases into aliphatic polycarbonates (CO2-PCs), thereby reducing the polymer industry's dependence on fossil resources. Over the past 50 years, a wide array of metallic catalysts, both heterogeneous and homogeneous, have been developed to achieve precise control over polymer selectivity, sequence, regio-, and stereoselectivity. This review details the evolution of metal-based catalysts, with a particular focus on the emergence of organoborane catalysts, and explores how these catalysts effectively address kinetic and thermodynamic challenges in CO2/epoxides copoly2merization. Advances in the synthesis of CO2-PCs with varied sequence and chain architectures through diverse polymerization protocols are examined, alongside the applications of functional CO2-PCs produced by incorporating different epoxides. The review also underscores the contributions of computational techniques to our understanding of copolymerization mechanisms and highlights recent advances in the closed-loop chemical recycling of CO2-sourced polycarbonates. Finally, the industrialization efforts of CO2-PCs are discussed, offering readers a comprehensive understanding of the evolution and future potential of epoxide copolymerization with CO2.

Sustainable Polymeric Biomaterials from Alternative Feedstocks

As materials engineered to interact with biological systems for medical purposes, polymeric biomedical materials have revolutionized and are indispensable in modern healthcare. However, aging populations and improving healthcare standards worldwide have resulted in ever-increasing demands for such biomaterials. Currently, many clinically used polymers are derived from nonrenewable petroleum resources, thus spurring the need for exploring alternatives for the next generation of sustainable biomaterials. Other than biomass, this Perspective also spotlights carbon dioxide and postuse plastics as viable resources potentially suitable for biomaterial production. For each alternative feedstock, key recent developments and practical considerations are discussed, including emerging biomaterial applications, possible feedstock sources, and hindrances toward translation and practical adoption. Other than replacements for petroleum-derived polymers, we explore how utilization of these alternatives capitalizes on their intrinsic physiochemical and material properties to achieve their desired therapeutic effects. We hope that this Perspective can stimulate further development in sustainable biomaterials to achieve practical therapeutic benefits as part of a circular materials economy with minimal environmental impact.

Biodegradable mulch films improve yield of winter potatoes through effects on soil properties and nutrients

Biodegradable mulch films are recognized as a promising substitute of polyethylene (PE) films to alleviate the "white pollution". Biodegradable mulch films with optimum degradation rates increase crop yield even compared to PE films. However, the mechanisms underlying this yield-increasing effect remains elusive. In this study, three biodegradable film treatments (BFM1, BFM2 and BFM3) and one PE film treatment (PFM) were used to evaluate their effects on soil and winter potatoes, and a partial least squares path model (PLS-PM) was constructed to investigate their relationships. The degradation rates of films under different treatments were ranked as BFM3 > BFM2 >BFM1 > PFM, and presented distinctive effects on soil properties and nutrients, structure of soil bacterial community, and yield traits of winter potatoes. The PLS-PM showed that mulch treatments affected potato yield through effects on soil properties (soil water and temperature) and soil nutrients (TOC, DOC, TN and NO3--N). The disintegration of the biodegradable films decreased soil water content and temperature, and reduced the loss of soil nutrients in the topsoil at the later growth stage of winter potatoes compared to PE films. Additionally, the elevated content of soil TN and NO3--N under treatment BFM1 may play a key role in its yield-increasing effect on potatoes compared to treatments PFM and BFM2. Thus, biodegradable mulch films with proper degradation rates regulate soil TN and NO3--N through their effects on soil water and temperature, and subsequently improve the yield of winter potatoes compared to PE mulch films.

The contribution of metalloporphyrin complexes in molecular sensing and in sustainable polymerization processes: a new and unique perspective

This review highlights the recent developments in the field of metalloporphyrins as optical probes for biologically relevant molecules, such as nitric oxide (NO) and hydrogen sulfide (H2S), and as catalysts for the preparation of sustainable polymers such as polyesters, by the ring-opening polymerization (ROP) of cyclic esters and the ring-opening co-polymerization (ROCOP) of epoxides and anhydrides, and polycarbonates by the chemical fixation of carbon dioxide (CO2). The great potential of porphyrins is mainly due to the possibility of making various synthetic modifications to the porphyrin ring, such as modifying the coordinated metal, peripheral substituents, or even the molecular skeleton. Due to the strict structure-property relationships, one can use porphyrinoids in several different applications such as, for instance, activation of molecular oxygen or catalysis of photosynthetic processes. These possibilities broaden the application of porphyrins in several different fields of research, further mimicking what nature does. In this context, here, we want to provide evidence for the great flexibility of metalloporphyrins by presenting an overview of results obtained by us and others in the research fields we are currently involved in. More specifically, we report a survey of our most significant achievements regarding their use as optical probes in the context of the results reported in the literature from other research groups, and of the use of porphyrin metal(iii) complexes as catalysts for sustainable polymerization processes. As for the optical probe section, in addition to the metalloporphyrins synthesized ad hoc in the laboratory, the present work also covers the natural proteins containing a porphyrin core.

A biodegradable CO2-based polymeric antitumor nanodrug via a one-pot surfactant- and solvent-free miniemulsion preparation

In the present study, low molecular weight poly(propylene carbonate) (PPC, Mn = 3500), a biodegradable liquid polymer easily prepared from carbon dioxide (CO2), was modified into poly(propylene carbonate)diacrylate (PPC-DA) by acylation, and methoxy poly(ethylene glycol) (mPEG) was modified into methoxy poly(ethylene glycol) acrylate (mPEG-A). Using PPC-DA as the dispersant to dissolve hydrophobic doxorubicin (DOX) and the initiator, and with mPEG-A as the co-monomer and polymerisable surfactant, a biodegradable nanodrug with excellent biocompatibility was prepared by shear emulsification polymerization without surfactants or organic solvent residues. The nanodrug can be efficiently endocytosed by tumor cells and can rapidly release doxorubicin triggered by the acidic endosomal pH. As evidenced by experiments in tumor-bearing mice, such a nanodrug is stealthy during blood circulation, and targets tumor sites with high efficiency. Moreover, this nanodrug is more effective and less toxic than free doxorubicin. This study provides a green and versatile approach for preparing biodegradable nanodrugs via a simple and efficient process. Moreover, this study extends the applications of CO2 based polymers in the biomedical field, promoting the development of CO2 polymerization fixation.

DMC-Mediated Copolymerization of CO2 and PO—Mechanistic Aspects Derived from Feed and Polymer Composition

The influence of composition of liquid phase on composition of poly(propylene ether carbonates) in the copolymerization of CO2 with propylene oxide (PO), mediated by a zinc chloride cobalt double metal cyanide, was monitored by FT-IR/CO2 uptake/size exclusion chromatography in batch and semi-batch mode. The ratio of mol fractions of carbonate to ether linkages F (~0.15) was found virtually independent on the feed between 60 and 120 °C. The presence of CO2 lowers the catalytic activity but yields more narrowly distributed poly(propylene ether carbonates). Hints on diffusion and chemistry-related restrictions were found underlying, broadening the distribution. The incorporation of CO2 seems to proceed in a metal-based insertion chain process, ether linkages are generated stepwise after external nucleophilic attack. The presence of amines resulted in lower activities and no change in F. An exchange of chloride for nitrate in the catalyst led to a higher F of max. 0.45. The observations are interpreted in a mechanistic scheme, comprising surface-base-assisted nucleophilic attack of external weak nucleophiles and of mobile surface-bound carboxylato entities on activated PO in competition to protonation of surface-bound alkoxide intermediates by poly(propylene ether carbonate) glycols or by surface-bound protons. Basic entities on the catalyst may promote CO2 incorporation.

Aluminum porphyrins with quaternary ammonium halides as catalysts for copolymerization of cyclohexene oxide and CO2: metal-ligand cooperative catalysis

Bifunctional Al porphyrins worked as excellent catalysts for the copolymerization of cyclohexene oxide (CHO) and CO₂.

Bifunctional Al^III porphyrins with quaternary ammonium halides, 2-Cl and 2-Br, worked as excellent catalysts for the copolymerization of cyclohexene oxide (CHO) and CO₂ at 120 °C. Turnover frequency (TOF) and turnover number (TON) reached 10 000 h^–1 and 55 000, respectively, and poly(cyclohexene carbonate) (PCHC) with molecular weight of up to 281 000 was obtained with a catalyst loading of 0.001 mol%. In contrast, bifunctional Mg^II and Zn^II counterparts, 3-Cl and 4-Cl, as well as a binary catalyst system, 1-Cl with bis(triphenylphosphine)iminium chloride (PPNCl), showed poor catalytic performances. Kinetic studies revealed that the reaction rate was first-order in [CHO] and [2-Br] and zero-order in [CO₂], and the activation parameters were determined: ΔH^‡ = 12.4 kcal mol^–1, ΔS^‡ = –26.1 cal mol^–1 K^–1, and ΔG^‡ = 21.6 kcal mol^–1 at 80 °C. Comparative DFT calculations on two model catalysts, Al^III complex 2′ and Mg^II complex 3′, allowed us to extract key factors in the catalytic behavior of the bifunctional Al^III catalyst. The high polymerization activity and carbonate-linkage selectivity originate from the cooperative actions of the metal center and the quaternary ammonium cation, both of which facilitate the epoxide-ring opening by the carbonate anion to form the carbonate linkage in the key transition state such as TS3b (ΔH^‡ = 13.3 kcal mol^–1, ΔS^‡ = –3.1 cal mol^–1 K^–1, and ΔG^‡ = 14.4 kcal mol^–1 at 80 °C).

Update and Challenges in Carbon Dioxide-Based Polycarbonate Synthesis

The utilization of carbon dioxide as a comonomer to produce polycarbonates has attracted a great deal of attention from both industrial and academic communities because it promises to replace petroleum-derived plastics and supports a sustainable environment. Significant progress in the copolymerization of cyclic ethers (e.g., epoxide, oxetane) and carbon dioxide has been made in recent decades, owing to the rapid development of catalysts. In this Review, the focus is to summarize and discuss recent advances in the development of homogeneous catalysts, including metal- and organo-based complexes, as well as the preparation of carbon dioxide-based block copolymer and functional polycarbonates.

Catalytic Chain Transfer Copolymerization of Propylene Oxide and CO2 using Zinc Glutarate Catalyst

Oligo and poly(propylene ether carbonate)-polyols with molecular weights from 0.8 to over 50 kg/mol and with 60-92 mol % carbonate linkages were synthesized by chain transfer copolymerization of carbon dioxide (CO2) and propylene oxide (PO) mediated by zinc glutarate. Online-monitoring of the polymerization revealed that the CTA controlled copolymerization has an induction time which is resulting from reversible catalyst deactivation by the CTA. Latter is neutralized after the first monomer additions. The outcome of the chain transfer reaction is a function of the carbonate content, i. e. CO2 pressure, most likely on account of differences in mobility (diffusion) of the various polymers. Melt viscosities of poly(ether carbonate)diols with a carbonate content between 60 and 92 mol % are reported as function of the molecular weight, showing that the mobility is higher when the ether content is higher. The procedure of PO/CO2 catalytic chain copolymerization allows tailoring the glass temperature and viscosity.

Enhanced Poly(Propylene Carbonate) with Thermoplastic Networks: A One-Pot Synthesis from Carbon Dioxide, Propylene Oxide, and a Carboxylic Dianhydride

Thermally and mechanically enhanced poly(propylene carbonate) (PPC) with networks was prepared by adding a cyclic carboxylic dianhydride, bicyclo(2,2,2)oct-7-ene-2,3,5,6-tetracarboxylic dianhydride (BTCDA), in the CO₂/propylene oxide (PO) copolymerization. The obtained copolymers were characterized by FT-IR, ¹H NMR, DSC, and TGA. The gel, melt flow rate, hot-set elongation, and tensile properties were also measured. The formation of networks was confirmed by the presence of gel and the shape recovery after the hot-set elongation test. The minimum permanent deformation of the copolymer is 3.8% and that of PPC is 4539% higher than this value. The results show that BTCDA units are inserted into the backbone of PPC, and the PPC chains are connected successfully owing to cyclic multifunctional anhydride groups in BTCDA. With increasing feed molar ratio of BTCDA to PO from 1 to 4%, the yield strength of copolymers increases from 18.1 to 37.4 MPa compared to 12.9 MPa of PPC. The 5% weight-loss degradation temperatures and maximum weight-loss degradation temperatures greatly increase up to 276.4 and 294.7 °C, respectively, which are 58.6 °C and 55.1 °C higher than those of PPC. These enhanced properties originate from the formation of crosslinks by the rigid and bulky multifunctional dianhydride.

Mechanistic Insights into the Carbon Dioxide/Cyclohexene Oxide Copolymerization Reaction: Is One Metal Center Enough?

A detailed study on the mechanism for the alternating copolymerization of cyclohexene oxide (CHO) and CO₂ mediated by an [Al{amino-tri(phenolate)}]/NBu₄ I binary catalyst system was performed by using DFT-based methods. Four potential mechanisms (one monometallic and three bimetallic) were considered for the first propagation cycle of the CHO/CO₂ copolymerization. The obtained Gibbs free energies provided a rationale for the relative high activity of a non-covalent dimeric structure formed in situ and thus for the feasibility of a bimetallic mechanism to obtain polycarbonates quantitatively. Gibbs free energies also indicated that the alternating copolymerization was favored over the cyclic carbonate formation.

Zinc glutarate-mediated copolymerization of CO2 and PO – parameter studies using design of experiments

Parameter studies of the PO/CO₂-copolymerization revealed the importance of the surface coverage of a nanoscopic ZnGA catalyst.

Ring-opening copolymerisation of cyclohexene oxide and carbon dioxide catalysed by scorpionate zinc complexes

New bimetallic heteroscorpionate zinc complexes have been developed and used as efficient catalysts for the synthesis of poly(cyclohexene carbonate).