Durable underwater super-oleophobic/super-hydrophilic conductive polymer membrane for oil-water separation

Oily sewage has made serious impact on environment and people's life, and its treatment has become a global problem to be urgently solved. Oil-water separation has been considered to be an effective method to treat oily sewage at present. In this work, an underwater super-oleophobic/super-hydrophilic membrane with oil-water separation and self-cleaning properties was fabricated by electrochemical oxidation of sodium lignosulfonate doped polypyrrole. The membrane showed super-hydrophilicity for water-removal in air and super-hydrophilicity for oil-removal underwater in both oxidation and reduction states. The oil-water separation efficiency of the membranes for different organics exceeded 98.44%, no matter in oxidation or reduction state. Moreover, the membrane still exhibited excellent performance in terms of the oil-water separation efficiency and flux after 70 cycles, which were greater than 97.18% and 70.14 L·m-2·h-1, respectively. Simultaneously, through exploration of the mechanism, it was found that the larger anion kept intact in the membrane during the redox process, which made the stability of composition and performance. Thus, the membrane with advantageous properties, including underwater super-oleophobic/super-hydrophilicity, high oil-water separation efficiency, high circulating rate and stability, has significant potential in separation and collection of oily sewage.

Durability studies of underwater superoleophobic graphene oxide coated wire mesh

Due to the increased industrial oily wastewater, developing a successful oil/water separation mechanism is a ubiquitous challenge. As oil/water separation is an interfacial phenomenon, a straightforward way is to utilize the special wettability of novel materials towards oil and water. In this work, we intend to construct a durable membrane/mesh that can have a selective response towards oil and water based on the difference in surface tension. Graphene oxide (GO) is one such material that exhibits in-air hydrophilicity and underwater superoleophobicity. GO-coated wire meshes can act as membranes with excellent efficiency for oil/water separation, but they lack long-term durability for repeated use under different environments. We created GO*-coated wire meshes by dip coating multiple layers of GO with intermediate air plasma treatment. While the multiple steps of coating ensured complete coverage of the mesh with GO, plasma treatment improved the binding of the GO coating to the wire mesh. After coating five GO layers, the mesh is subjected to mild plasma treatment to improve the porosity. The GO*-coated mesh is extremely hydrophilic in air, and the underwater oil contact angles (CA) are ≥125° for different oils. To test the long-term durability, the GO*-coated mesh is continuously immersed underwater in acidic and basic media, and the underwater oil CA is measured at different immersion times. The initial durability results are very promising and show that the GO*-coated mesh retains a significant level of underwater oleophobicity even after 60 days of continuous immersion in water.

One-step modification of electrospun PVDF nanofiber membranes for effective separation of oil–water emulsion

TA-APTES-SP coating is used to optimize the wettability and stability of PVDF nanofiber membranes for oil–water separation.

Effective oil-water mixture separation and photocatalytic dye decontamination through nickel-dimethylglyoxime microtubes coated superhydrophobic and superoleophilic films

Oils and solvable organic pollutants in wastewater demand separations of the components along with efficient photocatalysis in water treatment. Herein, we report on a practical purification strategy by using the multifunctional nickel-dimethylglyoxime [Ni(DMG)2] microtubes to separate the liquid mixture and degrade organic pollutants. The self-assembled [Ni(DMG)2] tubes was synthesized by a facile co-precipitation method. The static contact angle of the film prepared by mixing [Ni(DMG)2] powder (1 : 2 wt%) into polydimethylsilicone (PDMS) to water can reach 161.3°, which can still remain superhydrophobic but oil-friendly under corrosion conditions. PDMS imparts good mechanical properties and serves as both the adhesive and hydrophobic material. PFOTS methanol solution contains a large number of low surface energy groups, which can reduce the surface free energy of [Ni(DMG)2] rough structure. The superhydrophobic rough surface prepared by hollow micron tubular [Ni(DMG)2] samples must have both low surface energy substance and hollow micron tubular morphology. Due to the unique wettability, oil and water were efficiently separated from the oil-water mixture through the films. The coated film itself is photocatalytic in degrading quinoline blue, rhodamine B, methyl orange and methylene blue. By using the film's multifunctionality, a practical wastewater treatment was realized via water-oil separation, followed by fast photocatalytic degradation of solvable dyes.

Superwetting pH-Responsive Polyaniline Coatings: Toward Versatile Separation of Complex Oil-Water Mixtures

Intelligent materials with controlled wettability have caused widespread concern in various sewage applications. In this study, a smart pH-responsive polyaniline (PANI) coating has been synthesized in one step in aqueous media and coated on materials in common use, such as polyester mesh, cotton fabric, and sponge. The PANI coatings can switch their superwettability response to ambient pH and be used in continuous separation of oil-water-oil systems which are frequently found in actual oil leakage accidents. Moreover, bidirectional emulsion separation (water-in-oil and oil-in-water) can be realized on such a coating material. The coated sponge can be used as an oil adsorbent for invertible capture and release by changing pH. Based on excellent antifouling and recyclability, as well as the prominent chemical/mechanical stability, PANI coatings can be applied in actual oily wastewater treatment systems. It is anticipated that the coating materials will show promise in many applications because of the cost-effective and environmentally friendly aqueous media preparation procedure.

Fabrication of a PAN–PA6/PANI membrane using dual spinneret electrospinning followed by in situ polymerization for separation of oil-in-water emulsions

A polyacrylonitrile–polyamide 6/polyaniline (PAN–PA6/PANI) doped membrane was prepared using dual spinneret simultaneous electrospinning of PAN and PA6 and in situ polymerization of aniline at low temperature.

High-Flux and Robust Co3O4 Mesh for Efficient Oil/Water Separation in Harsh Environment

Material with special wettability for oil/water separation has drawn more and more attention, since the oil spill accidents and industrial processing are growing in frequency and in volume. A superhydrophilic and underwater superoleophobic mesh was prepared by introducing Co₃O₄ on a stainless steel mesh, through a simple hydrothermal process and subsequent calcination. The as-prepared Co₃O₄ mesh can not only separate various oil/water mixtures with high efficiency and high flux, but also work effectively in harsh environment such as highly acidic, alkaline, and salty solutions. Moreover, the Co₃O₄ mesh can still retain good separation performance after 40 abrasion cycles with sandpaper. The outstanding anticorrosion and antiabrasion behaviors make the Co₃O₄ mesh promising for oil/water separation even in harsh environment.

Recent development of electro-responsive smart electrorheological fluids

The characteristics of an electrorheological (ER) fluid, as a class of smart soft matter, can be actively and accurately tuned between a liquid- and a solid-like phase by the application of an electric field. ER materials used in ER fluids are electrically polarizable particles, which are attracting considerable attention in addition to further research. This perspective reports the latest ER materials along with their rheological understanding and provides a forward-looking summary of the potential future applications of ER technology.

Nanostructured Three-Dimensional Percolative Channels for Separation of Oil-in-Water Emulsions

Separation of oil/water mixtures has been one of the leading green technologies for applications such as oil recovery and water purification. Conventional methods to separate oil from water are based on phase separation via physical settlement or distillation. However, challenges still remain in the effective extraction of micron-sized oil droplets dispersed in water, in which case gravity fails to work as separating force. Here, we conformably decorate porous titanium (average pore size 30 μm) with superhydrophilic nanotubes. The resulting three-dimensional superhydrophilic micro channels thus provide a driving force for oil-water separation at the nanotube/emulsion interface, enhancing significantly the water infiltration rate. The high efficiency (>99.95%, with oil droplets of average diameter 10 μm) and strong mechanical durability make the structure a reusable oil/water separator. Our findings pave the way for future applications of oil-in-water emulsion separation, which can be readily scaled up for massive demulsification.

Extraction of Oil from an Aqueous Emulsion by Coupling Thermal Swing with a Capillary Pump

Separation of oil from water is an area of increasing interest because of the ever-increasing emphasis on reducing discharge of oily wastewater streams and for managing accidental oil spills. While several methods to separate oil from water are available, the current methods often require elaborate processing steps and/or have low extraction rates. Here, we report two simple and potentially inexpensive methods of separating oil from aqueous emulsions. The first method employs hydrophobized glass wool in a pressure-driven capillary pump, while the second method employs novel zeolite pellets the exterior surface of which is hydrophobic. These pellets selectively absorb oil from an aqueous emulsion, which can subsequently be recovered using thermal swing with hot fluid at a temperature far below the boiling point of the oil. Separation of oil with a very high yield (ca. 97%) appears possible using a combination of the two methods.

Recent Development of Advanced Materials with Special Wettability for Selective Oil/Water Separation

The increasing number of oil spill accidents have a catastrophic impact on our aquatic environment. Recently, special wettable materials used for the oil/water separation have received significant research attention. Due to their opposing affinities towards water and oil, i.e., hydrophobic and oleophilic, or hydrophilic and oleophobic, such materials can be used to remove only one phase from the oil/water mixture, and simultaneously repel the other phase, thus achieving selective oil/water separation. Moreover, the synergistic effect between the surface chemistry and surface architecture can further promote the superwetting behavior, resulting in the improved separation efficiency. Here, recently developed materials with special wettability for selective oil/water separation are summarized and discussed. These materials can be categorized based on their oil/water separating mechanisms, i.e., filtration and absorption. In each section, representative studies will be highlighted, with emphasis on the materials wetting properties and innovative aspects. Finally, challenges and future research directions in this emerging and promising research field will be briefly described.

Facile fabrication of an underwater superoleophobic mesh for effective separation of oil/simulated seawater mixtures

The underwater superoleophobic meshes can efficiently separate oil/simulated seawater mixture and exhibit excellent environmental stability.

Rare bi-wetting TiO2-F/SiO2/F-PEG fabric coating for self-cleaning and oil/water separation

Herein, we report a novel coating of mixed organic–inorganic composition, which combines both super-hydrophilicity and super-oleophobicity, and features a micro/nano hierarchical roughness structure.

A self-cleaning TiO2 coated mesh with robust underwater superoleophobicity for oil/water separation in a complex environment

A TiO₂ coated mesh with self-cleaning property, robust underwater superoleophobicity and high separation efficiency was fabricated by sol–gel method.

Superhydrophobic surfaces based on polypyrrole with corrosion resistance and the separation of oil/water mixture properties

We demonstrated a novel and simple two-step design to utilize conductive polymer PPy to produce a superhydrophobic film on various substrates with superb corrosion resistance.