Grafting Carbon Fibers with Graphene via a One-Pot Aryl Diazonium Reaction to Refine the Interface Performance of T1100-Grade CF/BMI Composites

In this study, a one-pot aryl diazonium reaction was used as a simple and mild method to graft graphene onto the smooth and inert surface of T1100-grade carbon fiber (CF) through covalent bonding without any damage on CF, to refine the interface performance of CF/bismaleimide (BMI) composites. XPS, SEM, AFM, and dynamic contact angle testing (DCAT) were used to characterize chemical activity, morphologies, and wettability on untreated and grafted CF surfaces. Meanwhile, the impact of the graft method on the tensile strength of CF was also examined using the monofilament tensile test. IFSS between CF grafted with graphene and BMI resin achieved 104.2 MPa after modification, increasing from 85.5 MPa by 21.8%, while the tensile strength did not decrease compared to the pristine CF. The mechanism of this interface enhancement might be better chemical bonding and mechanical interlock between CF grafted with graphene and BMI resin, which is generated from the high surface chemical activity and rough structure of graphene. This study may propose a simple and mild method to functionalize the CF surface and enhance the interface performance of composites without compromising the tensile properties of T1100-grade CF.

Antimicrobial fibres derived from aryl-diazonium conjugation of chitosan with Harakeke (Phormium tenax) and Hemp (Cannabis sativa) Hurd

Surface functionalisation of natural materials to develop sustainable and environmentally friendly antimicrobial fibres has received great research interest in recent years. Herein, chitosan covalent conjugation via aryl-diazonium based chemistry onto Phormium tenax fibres (PTF) and hemp hurds (HH) was investigated. PTF are fibres derived from Harakeke/New Zealand flax, an indigenous and abundant plant source of leaf fibres, which served as an important 19th century export commodity of New Zealand. HH are obtained as a by-product from the hemp (Cannabis sativa) industry and find applications as traditional construction material, animal bedding, chemical absorbent, insulation, fireboard etc. This study reports aryl-diazonium covalent attachment of chitosan and PD13 (6-O-(3-(2-(N,N-dimethylamino)ethylamino)-2-hydroxypropyl)chitosan), a chitosan derivative with improved antibacterial activity, on to PTF and HH. The modification was confirmed using FTIR, XPS, SEM and water contact angle studies. Comparison of aryl-diazonium versus the use of succinic anhydride bridging for chitosan attachment was also investigated, with the diazonium method giving improved results. The treated PTF and HH fibres had good antibacterial activity against Staphylococcus aureus and this study contributes to the development of sustainable antibacterial fibres using bio-based materials.

Effect of Organo-Modified Montmorillonite Nanoclay on Mechanical, Thermo-Mechanical, and Thermal Properties of Carbon Fiber-Reinforced Phenolic Composites

This work aims to explore the effect of organo-modified montmorillonite nanoclay (O-MMT) on the mechanical, thermo-mechanical, and thermal properties of carbon fiber-reinforced phenolic composites (CFRP). CFRP at variable O-MMT contents (from 0 to 2.5 wt%) were prepared. The addition of 1.5 wt% O-MMT was found to give the heat resistant polymer composite optimum properties. Compared to the CFRP, the CFRP with 1.5 wt% O-MMT provided a higher tensile strength of 64 MPa (+20%), higher impact strength of 49 kJ/m² (+51%), but a little lower bending strength of 162 MPa (−1%). The composite showed a 64% higher storage modulus at 30 °C of 6.4 GPa. It also could reserve its high modulus up to 145 °C. Moreover, it had a higher heat deflection temperature of 152 °C (+1%) and a higher thermal degradation temperature of 630 °C. This composite could maintain its mechanical properties at high temperature and was a good candidate for heat resistant material.

Construction of Anti-Ultraviolet "Shielding Clothes" on Poly( p-phenylene benzobisoxazole) Fibers: Metal Organic Framework-Mediated Absorption Strategy

A metal-organic framework (MOF)-mediated adsorption strategy is first developed for improving the anti-ultraviolet (UV) properties of poly( p-phenylene benzobisoxazole) (PBO) fibers. In this work, UIO-66 was successfully anchored onto the surface of PBO fibers by one-step microwave-assisted heating method. The experimental results showed an obviously enhanced surface energy (91.1%), roughness (268.4%), interfacial shear strength (49.0%), and anti-UV properties (66.7%) compared to pristine PBO fibers. The anti-UV dye (tartrazine) was further immobilized onto the surface of PBO fibers via an adsorption strategy mediated by UIO-66. Interestingly, the PBO@tartrazine fibers demonstrated superior anti-UV performance (further up to 81.5%) compared to PBO@UIO-66 fibers. The extraordinary anti-UV properties of PBO@tartrazine fibers could be rationally ascribed to the synergistic effects of UIO-66 and tartrazine molecules. Considering the diversities and functionalities of MOFs and targeted materials, our work indicates that the MOF-mediated adsorption strategy would promisingly endow PBO fibers with other desired performance and applications such as solar-thermal transition and self-healing abilities.

Single Carbon Fibers with a Macroscopic-Thickness, 3D Highly Porous Carbon Nanotube Coating

Carbon fiber (CF) grafted with a layer of carbon nanotubes (CNTs) plays an important role in composite materials and other fields; to date, the applications of CNTs@CF multiscale fibers are severely hindered by the limited amount of CNTs grafted on individual CFs and the weak interfacial binding force. Here, monolithic CNTs@CF fibers consisting of a 3D highly porous CNT sponge layer with macroscopic-thickness (up to several millimeters), which is directly grown on a single CF, are fabricated. Mechanical tests reveal high sponge-CF interfacial strength owing to the presence of a thin transitional layer, which completely inhibits the CF slippage from the matrix upon fracture in CNTs@CF fiber-epoxy composites. The porous conductive CNTs@CF hybrid fibers also act as a template for introducing active materials (pseudopolymers and oxides), and a solid-state fiber-shaped supercapacitor and a fiber-type lithium-ion battery with high performances are demonstrated. These CNTs@CF fibers with macroscopic CNT layer thickness have many potential applications in areas such as hierarchically reinforced composites and flexible energy-storage textiles.

Fabrication and multifunctional properties of polyimide based hierarchical composites with in situ grown carbon nanotubes

Polyimide (PI) based hierarchical composites reinforced with carbon nanotubes (CNTs) directly grown on the surface of carbon fabric were prepared.

Controlled growth of silver nanoparticles on carbon fibers for reinforcement of both tensile and interfacial strength

We have developed an electro-chemical deposition approach to synthesize various structures of Ag NPs on carbon fibers. This improved both the tensile strength and the interfacial property as much as 57.2% and 27.2%, respectively.

Bio-inspired polydopamine functionalization of carbon fiber for improving the interfacial adhesion of polypropylene composites

Carbon fiber was surface-functionalized by a facile dopamine self-polymerization method to improve the interfacial interaction with maleic anhydride grafted polypropylene modified PP.