New Epoxy and Hardener System Based on an Imidazolium Ionic Liquid as an Anticorrosive Coating for Steel in the Marine Environment

The large sizes of cations and anions of organic salts are the driving force for the application of ionic liquids (organic salts) in harsh salty conditions. Moreover, the formation of crosslinked ionic liquid networks as anti-rust and anticorrosion protective films on the substrate surfaces repels seawater salt and water vapor from their surface to prevent corrosion. In this respect, an imidazolium epoxy resin and polyamine hardener as ionic liquids were prepared by the condensation of either pentaethylenehexamine or ethanolamine with glyoxal and p-hydroxybenzaldehyde or formalin in acetic acid as a catalyst. The hydroxyl and phenol groups of the imidazolium ionic liquid were reacted with epichlorohydrine in the presence of NaOH as a catalyst to prepare polyfunctional epoxy resins. The chemical structure, nitrogen content, amine value, epoxy equivalent weight, thermal characteristics, and stability of the imidazolium epoxy resin and polyamine hardener were evaluated. Moreover, their curing and thermomechanical properties were investigated to confirm the formation of homogeneous, elastic, and thermally stable cured epoxy networks. The corrosion inhibition and salt spray resistance of the uncured and cured imidazolium epoxy resin and polyamine as coatings for steel in seawater were evaluated.

Chromate-Free Corrosion Protection Strategies for Magnesium Alloys-A Review: Part II-PEO and Anodizing

Although hexavalent chromium-based protection systems are effective and their long-term performance is well understood, they can no longer be used due to their proven Cr(VI) toxicity and carcinogenic effect. The search for alternative protection technologies for Mg alloys has been going on for at least a couple of decades. However, surface treatment systems with equivalent efficacies to that of Cr(VI)-based ones have only begun to emerge much more recently. It is still proving challenging to find sufficiently protective replacements for Cr(VI) that do not give rise to safety concerns related to corrosion, especially in terms of fulfilling the requirements of the transportation industry. Additionally, in overcoming these obstacles, the advantages of newly introduced technologies have to include not only health safety but also need to be balanced against their added cost, as well as being environmentally friendly and simple to implement and maintain. Anodizing, especially when carried out above the breakdown potential (technology known as Plasma Electrolytic Oxidation (PEO)) is an electrochemical oxidation process which has been recognized as one of the most effective methods to significantly improve the corrosion resistance of Mg and its alloys by forming a protective ceramic-like layer on their surface that isolates the base material from aggressive environmental agents. Part II of this review summarizes developments in and future outlooks for Mg anodizing, including traditional chromium-based processes and newly developed chromium-free alternatives, such as PEO technology and the use of organic electrolytes. This work provides an overview of processing parameters such as electrolyte composition and additives, voltage/current regimes, and post-treatment sealing strategies that influence the corrosion performance of the coatings. This large variability of the fabrication conditions makes it possible to obtain Cr-free products that meet the industrial requirements for performance, as expected from traditional Cr-based technologies.

Mesoporous silica nanoparticles as carriers of active agents for smart anticorrosive organic coatings: a critical review

Mesoporous silica nanoparticles (MSN) have attracted increasing interest for their applicability as smart nanocarriers of corrosion inhibitors, due to their porous structure, resistance to main corrosive environments and good compatibility with polymer coatings. In this review, the main synthetic routes to obtain MSN with tailored textural properties, the design of different loading and stimuli-induced release strategies, the development of advanced organic nanocomposite coatings with MSN and the validation of their anticorrosive performances are reviewed and compared. Through a critical analysis of the literature, the most promising research trends and perspectives to exploit the highly interesting properties of MSN in advanced organic coatings are proposed.

Novel 3D Network Architectured Hybrid Aerogel Comprising Epoxy, Graphene, and Hydroxylated Boron Nitride Nanosheets

A novel three-dimensional (3D) epoxy/graphene nanosheet/hydroxylated boron nitride (EP/GNS/BNOH) hybrid aerogel was successfully fabricated in this study. This was uniquely achieved by constructing a well-defined and interconnected 3D network architecture. The manufacturing process of EP/GNS/BNOH involved a simple one-pot hydrothermal strategy, followed by the treatment of freeze-drying and high-temperature curing. In comparison with EP/GNS-3, EP/GNS/BNOH-3 demonstrated improvement of 97% for compressive strength at 70% strain. Through compression tests, fracture occurred for EP/GNS-3 at ninth compression cycles, whereas EP/GNS/BNOH-3 retained its original form after twenty compression cycles, with a residual height of 97% (i.e., only 3% reduction). By the addition of BNOH in the polymer matrix, the dynamic heat transfer and dissipation rates of EP/GNS/BNOH aerogels were also considerably reduced, indicating that the aerogel with BNOH additive possessed excellent thermal insulation properties. Thermogravimetric analysis results revealed that the thermal stabilities of EP/GNS and EP/GNS/BNOH aerogels were improved with increasing loading of EP, and EP/GNS/BNOH aerogels exhibited a better thermal stability at high temperatures. Through the elevated levels attained in the compressive strength, superelasticity, and thermal resistance, EP/GNS/BNOH aerogels has the great potential of being a very effective thermal insulation material to be utilized across a board range of applications in building, automotive, spacecraft, and mechanical systems.

TiO2 nanotubes and mesoporous silica as containers in self-healing epoxy coatings

The potential of inorganic nanomaterials as reservoirs for healing agents is presented here. Mesoporous silica (SBA-15) and TiO2 nanotubes (TNTs) were synthesized. Both epoxy-encapsulated TiO2 nanotubes and amine-immobilized mesoporous silica were incorporated into epoxy and subsequently coated on a carbon steel substrate. The encapsulated TiO2 nanotubes was quantitatively estimated using a 'dead pore ratio' calculation. The morphology of the composite coating was studied in detail using transmission electron microscopic (TEM) analysis. The self-healing ability of the coating was monitored using electrochemical impedance spectroscopy (EIS); the coating recovered 57% of its anticorrosive property in 5 days. The self-healing of the scratch on the coating was monitored using Scanning Electron Microscopy (SEM). The results confirmed that the epoxy pre-polymer was slowly released into the crack. The released epoxy pre-polymer came into contact with the amine immobilized in mesoporous silica and cross-linked to heal the scratch.