Recent Advances on the Fabrication of Antifouling Phase-Inversion Membranes by Physical Blending Modification Method

Membrane technology is an essential tool for water treatment and biomedical applications. Despite their extensive use in these fields, polymeric-based membranes still face several challenges, including instability, low mechanical strength, and propensity to fouling. The latter point has attracted the attention of numerous teams worldwide developing antifouling materials for membranes and interfaces. A convenient method to prepare antifouling membranes is via physical blending (or simply blending), which is a one-step method that consists of mixing the main matrix polymer and the antifouling material prior to casting and film formation by a phase inversion process. This review focuses on the recent development (past 10 years) of antifouling membranes via this method and uses different phase-inversion processes including liquid-induced phase separation, vapor induced phase separation, and thermally induced phase separation. Antifouling materials used in these recent studies including polymers, metals, ceramics, and carbon-based and porous nanomaterials are also surveyed. Furthermore, the assessment of antifouling properties and performances are extensively summarized. Finally, we conclude this review with a list of technical and scientific challenges that still need to be overcome to improve the functional properties and widen the range of applications of antifouling membranes prepared by blending modification.

Ultrafiltration Membranes Functionalized with Copper Oxide and Zwitterions for Fouling Resistance

Polymeric membrane fouling is a long-standing challenge for water filtration. Metal/metal oxide nanoparticle functionalization of the membrane surface can impart anti-fouling properties through the reactivity of the metal species and the generation of radical species. Copper oxide nanoparticles (CuO NPs) are effective at reducing organic fouling when used in conjunction with hydrogen peroxide, but leaching of copper ions from the membrane has been observed, which can hinder the longevity of the CuO NP activity at the membrane surface. Zwitterions can reduce organic fouling and stabilize NP attachment, suggesting a potential opportunity to combine the two functionalizations. Here, we coated polyethersulfone (PES) ultrafiltration membranes with polydopamine (PDA) and attached the zwitterionic compound, thiolated 2-methacryloyloxyethyl phosphorylcholine (MPC-SH), and CuO NPs. Functionalized membranes resulted in a higher flux recovery ratio (0.694) than the unfunctionalized PES control (0.599). Copper retention was high (>96%) for functionalized membranes. The results indicate that CuO NPs and MPC-SH can reduce organic fouling with only limited copper leaching.

Facile Fabrication of Multi-Hydrogen Bond Self-Assembly Poly(MAAc-co-MAAm) Hydrogel Modified PVDF Ultrafiltration Membrane to Enhance Anti-Fouling Property

In this work, a facile preparation method was proposed to reduce natural organics fouling of hydrophobic membrane via UV grafting polymerization with methacrylic acid (MAAc) and methyl acrylamide (MAAm) as hydrophilic monomers, followed by multihydrogen bond self-assembly. The resulting poly(vinylidene fluoride)-membranes were characterized with respect to monomer ratio, chemical structure and morphology, surface potential, and water contact angle, as well as water flux and organic foulants ultrafiltration property. The results indicated that the optimal membrane modified with a poly(MAAc-co-MAAm) polymer gel layer derived from a 1:1 monomer ratio exhibited superior hydrophilicity and excellent gel layer stability, even after ultrasonic treatment or soaking in acid or alkaline aqueous solution. The initial water contact angle of modified membranes was only 36.6° ± 2.9, and dropped to 0° within 13 s. Moreover, flux recovery rates (FRR) of modified membranes tested by bovine serum albumin (BSA), humic acid (HA), and sodium alginate (SA) solution, respectively, were all above 90% after one-cycle filtration (2 h), significantly higher than that of the pure membrane (70–76%). The total fouling rates (R_t) of the pure membrane for three foulants were as high as 47.8–56.2%, while the R_t values for modified membranes were less than 30.8%. Where R_t of BSA dynamic filtration was merely 10.7%. The membrane designed through grafting a thin-layer hydrophilic hydrogel possessed a robust antifouling property and stability, which offers new insights for applications in pure water treatment or protein purification.

Design of a novel poly(aryl ether nitrile)-based composite ultrafiltration membrane with improved permeability and antifouling performance using zwitterionic modified nano-silica

Zwitterionic nano-silica (SiO₂ NPs) obtained by lysine surface modification was used as a hydrophilic inorganic filler for preparing a poly(aryl ether nitrile) (PEN) nanocomposite membrane via an immersion precipitation phase inversion method. The effects of zwitterionic SiO₂ NPs addition on the morphology, separation and antifouling performance of the synthesized membranes were investigated. Zwitterionic surface modification effectively avoided the agglomeration of SiO₂ NPs. The PEN/zwitterionic SiO₂ NPs composite membranes exhibited improved porosity, equilibrium water content, hydrophilicity and permeability due to the introduction of hydrophilic SiO₂ NPs in the casting solution, and the optimal pure water flux was up to 507.2 L m⁻² h⁻¹, while the BSA rejection ratio was maintained at 97.4%. A static adsorption capacity of 72.9 μg cm⁻² and the FRR up to 85.3% in the dynamic antifouling experiment proved that the introduction of zwitterionic SiO₂ NPs inhibited irreversible fouling and enhanced the antifouling ability of the PEN membrane.

Zwitterionic nano-silica (SiO₂ NPs) obtained by lysine surface modification was used as a hydrophilic inorganic filler for preparing a poly(aryl ether nitrile) (PEN) nanocomposite membrane via an immersion precipitation phase inversion method.

Multifunctional Polydopamine Particles as a Thermal Stability Modifier to Prepare Antifouling Melt Blend Composite Membranes

This study reports a novel, multifunctional, and easily obtained modifier to support the rapid advancements in the field of filtration. Polydopamine (PDA) particles (PDAPs) have been reported as a filler for constructing polymer composites, but because of their poor thermal stability, the use of PDAPs in high-temperature blend melt systems to construct antifouling membranes was rare. In this paper, high-thermal-stability methoxy polyethylene glycol amine (mPEG-NH₂)-functionalized PDA nanoparticles (mPDAPs) were first used as a modifier in high-temperature blend melt polymer composites to construct antifouling composite membranes. First, high-thermal-stability mPDAPs with an average diameter of about 390 nm were prepared by immobilized mPEG-NH₂ on the PDAP surface, then melt blend mPDAPs with ultrahigh-molecular-weight polyethylene/liquid paraffin (LP) solution and thermally reduced phase separation (TIPS) to construct antifouling membranes. A combination of properties including mechanical properties, filtration efficiency, and antifouling properties of hybrid composite membranes was investigated and demonstrated that mPDAPs were an efficient modifier for high-temperature melt blending systems. The aim of this study was to provide an effective approach to improve the membrane filtration performance by bulk hybrid modification of multifunctional nanoparticles.

Fabrication of pH-Sensitive Superhydrophilic/Underwater Superoleophobic Poly(vinylidene fluoride)-graft-(SiO2 Nanoparticles and PAMAM Dendrimers) Membranes for Oil-Water Separation

The efficient treatment of oil-water emulsions under acidic condition remains a widespread concern. Poly(amidoamine) (PAMAM) dendrimer with hyperbranched structures and a large amount of primary and tertiary amino groups has exhibited advantages to solve this issue. Here, a novel poly(vinylidene fluoride)-graft-(SiO₂ nanoparticles and PAMAM dendrimers) (PVDF-g-SiO₂ NPs/PAMAM) membrane was fabricated using a surface-grafting strategy. SiO₂ NPs were immobilized on PVDF-g-poly(acrylic acid) (PAA) membranes for improving the surface roughness, and PAMAM dendrimers were further immobilized on the membrane surface by interfacial polymerization (IP) for improving the surface energy. The obtained membrane demonstrated a water contact angle and a stable underwater-oil contact angle of 0° and >150°, respectively. These characteristics endowed the membrane with excellent water permeability [>3100 L/(m²·h) at 0.9 bar] and separation efficiency (>99%) during oil-water separation. Furthermore, the PAMAM chain will extend from a collapsed state into a fully extension state because of the protonation of amine groups under acidic condition, thus achieving a low underwater oil-adhesion property, fouling resistance, desirable stability, and recyclability (over 12 cycles) during usage. This work shows a promising prospect for the treatment of corrosive emulsions under acidic condition.

Zwitterionic Polydopamine-Coated Manganese Oxide Nanoparticles with Ultrahigh Longitudinal Relaxivity for Tumor-Targeted MR Imaging

We present the design of antifouling zwitterion-functionalized manganese oxide (Mn₃O₄) nanoparticles (NPs) modified with folic acid (FA) for targeted tumor magnetic resonance (MR) imaging. In the current work, diethylene glycol-stabilized Mn₃O₄ NPs were initially prepared via a solvothermal approach, coated with polydopamine (PDA), fluorescently labeled with rhodamine B, conjugated with FA via amide bond formation, and finally covered with zwitterions of l-lysine (Lys). The thus-generated multifunctional Mn₃O₄ NPs display excellent water dispersibility and colloidal stability, good protein resistance ability, and desirable cytocompatibility. With the PDA and Lys modifications, the multifunctional Mn₃O₄ NPs own an ultrahigh r₁ relaxivity (89.30 mM^-1 s^-1) and enable targeted tumor MR imaging, owing to the linked FA ligands. The designed antifouling zwitterion-functionalized Mn₃O₄ NPs may be employed as an excellent MR contrast agent for targeted MR imaging of other biological systems.

Fabrication of a novel hollow fiber membrane decorated with functionalized Fe2O3 nanoparticles: towards sustainable water treatment and biofouling control

We explored a new strategy using well dispersed functionalized Fe₂O₃ nanoparticles to fabricate a polyetherimide nanocomposite hollow fiber membrane with enhanced surface and anti-biofouling properties.

An anti-fouling poly(vinylidene fluoride) hybrid membrane blended with functionalized ZrO2 nanoparticles for efficient oil/water separation

Functionalized nanoparticle of ZrO₂ grafted with poly(N-acryloylmorpholine) was synthesized via radical grafting polymerization. The nanoparticle was directly blended with PVDF to prepare hybrid membrane. The efficient separation of oil/water mixture is established.

Enhanced oil-fouling resistance of poly(ether sulfone) membranes by incorporation of novel amphiphilic zwitterionic copolymers

A heterogeneous PES membrane modified with novel amphiphilic zwitterionic copolymers that displayed dramatically enhanced oil-fouling resistance.

Surface modification strategies on mesoporous silica nanoparticles for anti-biofouling zwitterionic film grafting

In the past decade, zwitterionic-based anti-biofouling layers had gained much focus as a serious alternative to traditional polyhydrophilic films such as PEG. In the area of assembling silica nanoparticles with stealth properties, the incorporation of zwitterionic surface film remains fairly new but considering that silica nanoparticles had been widely demonstrated as useful biointerfacing nanodevice, zwitterionic film grafting on silica nanoparticle holds much potential in the future. This review will discuss on the conceivable functional chemistry approaches, some of which are potentially suitable for the assembly of such stealth systems.