Combination of Autohydrolysis and Catalytic Hydrolysis of Biomass for the Production of Hemicellulose Oligosaccharides and Sugars

Three different types of biomass sourced from forestry waste (eucalyptus residues), agricultural waste (wheat straw), and energy crop (miscanthus) were used as starting materials to produce hemicellulosic sugars, furans (furfural and hydroxymethylfurfural), and oligosaccharides. A two-step hybrid process was implemented; biomass was first autohydrolysed without any additive to extract hemicelluloses and dissolve it in water. Then, the hydrolysate was treated with a solid acid catalyst, TiO2-WOx, in order to achieve hydrolysis and produce monomeric sugars and furans. This article investigates the role of the biomass type, autohydrolysis experimental conditions, polymerisation degree and composition of hemicelluloses on the performance of the process coupling autohydrolysis and catalytic hydrolysis. The highest global yields of both oligosaccharides and monomeric sugars were obtained from Eucalyptus (37% and 18%, respectively).

Biomass Waste as Sustainable Raw Material for Energy and Fuels

Sustainable development is the common goal of the current concepts of bioeconomy and circular economy. In this sense, the biorefineries platforms are a strategic factor to increase the bioeconomy in the economic balance. The incorporation of renewable sources to produce fuels, chemicals, and energy, includes sustainability, reduction of greenhouse gases (GHG), and creating more manufacturing jobs fostering the advancement of regional and social systems by implementing the comprehensive use of available biomass, due to its low costs and high availability. This paper describes the emerging biorefinery strategies to produce fuels (bio-ethanol and γ-valerolactone) and energy (pellets and steam), compared with the currently established biorefineries designed for fuels, pellets, and steam. The focus is on the state of the art of biofuels and energy production and environmental factors, as well as a discussion about the main conversion technologies, production strategies, and barriers. Through the implementation of biorefineries platforms and the evaluation of low environmental impact technologies and processes, new sustainable production strategies for biofuels and energy can be established, making these biobased industries into more competitive alternatives, and improving the economy of the current value chains.

Supported Bimetallic Catalysts for the Solvent-Free Hydrogenation of Levulinic Acid to γ-Valerolactone: Effect of Metal Combination (Ni-Cu, Ni-Co, Cu-Co)

γ-valerolactone (GVL) is an important value-added chemical with potential applications as a fuel additive, a precursor for valuable chemicals, and polymer synthesis. Herein, different monometallic and bimetallic catalysts supported on γ-Al2O3 nanofibers (Ni, Cu, Co, Ni-Cu, Ni-Co, Cu-Co) were prepared by the incipient wetness impregnation method and employed in the solvent-free hydrogenation of levulinic acid (LA) to GVL. The influence of metal loading, metal combination, and ratio on the activity and selectivity of the catalysts was investigated. XRD, SEM-EDS, TEM, H2-TPR, XPS, NH3-TPD, and N2 adsorption were used to examine the structure and properties of the catalysts. In this study, GVL synthesis involves the single-step dehydration of LA to an intermediate, followed by hydrogenation of the intermediate to GVL. Ni-based catalysts were found to be highly active for the reaction. [2:1] Ni-Cu/Al2O3 catalyst showed 100.0% conversion of LA with >99.0% selectivity to GVL, whereas [2:1] Ni-Co/Al2O3 yielded 100.0% conversion of LA with 83.0% selectivity to GVL. Moreover, reaction parameters such as temperature, H2 pressure, time, and catalyst loading were optimized to obtain the maximum GVL yield. The solvent-free hydrogenation process described in this study propels the future industrial production of GVL from LA.

Heterogeneous Catalytic Hydrogenation of Levulinic Acid to γ-Valerolactone with Formic Acid as Internal Hydrogen Source

As one of the most promising biomass-based platform molecules, γ-valerolactone (GVL) can be synthesized from a variety of lignocellulosic feedstocks through different hydrogen supply pathways. Among these transformation routes, the hydrogenation of levulinic acid (LA) to GVL by using formic acid (FA) as the internal hydrogen source is regarded as a critical path for the sustainable development of renewable energy systems. Although a large number of studies on the synthesis of GVL have been reported, the FA/LA catalytic system has not been interpreted as thoroughly as it should be. In this Minireview, core concerns are focused on key issues and their effects in this FA/LA catalytic system. The catalytic mechanism, together with competitive adsorption behavior between FA and LA on heterogeneous catalysts, is presented. The effects of active metal species and catalyst supports on the overall catalytic performance are summarized, and the influences of key condition parameters, including the time, temperature, FA/LA molar ratios, and aqueous solvent, are discussed. In particular, impacts and improvements of coke deposition and metal leaching, which could greatly affect the catalyst stability, are analyzed in detail. Additionally, several feasible suggestions for the enhancement of the catalytic efficiency and stability are also proposed.

Hydrogenation of levulinic acid to valeric acid over platinum–tungsten catalysts supported on γ-Al2O3

Highly efficient conversion of levulinic acid to valeric acid over 2Pt–10WO₃/γ-Al₂O₃ catalysts.

A Biorefinery Cascade Conversion of Hemicellulose-Free Eucalyptus Globulus Wood: Production of Concentrated Levulinic Acid Solutions for γ-Valerolactone Sustainable Preparation

Eucalyptus globulus wood samples were subjected to preliminary aqueous processing to remove water-soluble extractives and hemicelluloses, and the resulting solid (mainly made up of cellulose and lignin) was employed as a substrate for converting the cellulosic fraction into mixtures of levulinic and formic acid through a sulfuric acid-catalyzed reaction. These runs were carried out in a microwave-heated reactor at different temperatures and reaction times, operating in single-batch or cross-flow modes, in order to identify the most favorable operational conditions. Selected liquid phases deriving from these experiments, which resulted in concentrated levulinic acid up to 408 mmol/L, were then employed for γ-valerolactone production by levulinc acid hydrogenation in the presence of the commercial 5% Ru/C catalyst. In order to assess the effects of the main reaction parameters, hydrogenation experiments were performed at different temperatures, reaction times, amounts of ruthenium catalyst and hydrogen pressure. Yields of γ-valerolactone in the range of 85–90 mol % were obtained from the hydrogenation of the wood-derived solutions containing levulinic acid, obtained by single-batch operation or by the cross-flow process. The negative effect of co-produced formic acid present in crude levulinic acid solutions was evidenced and counteracted efficiently by allowing the preliminary thermal decomposition of formic acid itself.

Synthesis of γ-Valerolactone from Carbohydrates and its Applications

γ-Valerolactone (GVL) is a valuable chemical intermediate that can be obtained by catalytic reduction of levulinic acid (LA) or alkyl levulinates (AL). There are many reports on the synthesis of GVL from LA or AL. However, the demand for the large-scale synthesis of GVL requires more environmentally friendly and cost-effective production processes. This article focuses on the recent advance in the synthesis of GVL from carbohydrates or lignocellulosic biomass. In addition, application of GVL as the reaction solvents, fuel additives, and as precursor for the synthesis of jet fuel and polymer monomers is also discussed.

Recyclable Earth-Abundant Metal Nanoparticle Catalysts for Selective Transfer Hydrogenation of Levulinic Acid to Produce γ-Valerolactone

Nanoparticles (NPs) derived from earth-abundant metal(0) carbonyls catalyze conversion of bio-derived levulinic acid into γ-valerolactone in up to 93% isolated yield. This sustainable and green route uses non-precious metal catalysts and can be performed in aqueous or ethanol solution without using hydrogen gas as the hydrogen source. Generation of metal NPs using microwave irradiation greatly enhances the rate of the conversion, enables the use of ethanol as both solvent and hydrogen source without forming the undesired ethyl levulinate, and affords recyclable polymer-stabilized NPs.

A perspective on bioethanol production from biomass as alternative fuel for spark ignition engine

The increasing fuel consumption of fossil fuels has led to the development of alternative fuels for the future.