Corrosion Behavior of Carbon Steel in Diethylenetriamine Solution for Post-combustion CO2 Capture

In the realm of postcombustion carbon capture, diethylenetriamine (DETA), recognized for its substantial CO2 absorption capacity, presents a formidable challenge due to its corrosive impact on equipment. This study delves into the corrosion behavior of 20# carbon steel immersed in DETA solutions under varying conditions, employing weight loss and electrochemical methods. The investigation incorporates scanning electron microscopy/energy-dispersive spectroscopy and X-ray diffraction analyses for characterization. Corrosion experiments were also conducted in monoethanolamine (MEA) solutions for a comparative analysis. Results from the corrosion tests in DETA solutions mirror the temperature-dependent corrosion rate (CR) observed in MEA. However, a distinctive trend emerges as the CO2 loading of DETA increases from 0.2 mol CO2/mol amine to 1.2 mol CO2/mol amine, leading to a continuous decrease in the CR of carbon steel-contrary to MEA solutions. This anomaly is attributed to DETA's robust complexing ability with metal ions and its elevated solubility of Fe2+ in solution. Additionally, an examination of the corrosion mechanism in the presence of oxygen was conducted through characterizing the specimen surface and solution precipitates postexperiment. The absence of a protective FeCO3 layer can be attributed to insufficient concentrations of free Fe2+ and CO32- in the solution, failing to achieve the minimum saturation required for protective film formation. The insights gained from studying the corrosion behavior of carbon steel in DETA solutions lay the groundwork for subsequent developments in corrosion inhibitors.

Electrochemical, surface analysis, computational and anticorrosive studies of novel di-imine Schiff base on X65 steel surface

The inhibitory effect of di-imine-SB namely ((N¹Z, N⁴E)-N¹, N⁴-bis (4 (dimethylamino) benzylidene) butane 1,4-diamine) on X65-steel in 1 M HCl has been investigated experimentally and theoretically. The electrochemical impedance spectroscopy (EIS), potentiodynamic polarization (PDP), and weight loss outcomes display the anticorrosion properties of "di-imine- SB". The inhibitory efficiency exceeds 90% at the optimal concentration of 1 × 10^-3 M "di-imine- SB". The metal surface was examined further using scanning electron microscope (SEM) and energy dispersive X-ray (EDX). The effectiveness of the di-imine-SB is returned into its adsorption on X65-steel surface and found in agreement with Langmuir adsorption isotherm. According to the standard Gibbs free energy of adsorption [Formula: see text], di-imine-SB adsorption tends to be chemical rather than physical, it increases the activation energy ([Formula: see text]) of metal dissolution reaction and makes it hard to occur. The PDP data suggested anodic and cathodic type of the di-imine-SB inhibitor. Meanwhile, increasing the resistance of X65-steel to 301 Ω cm² after adding 1 mM of di-imine-SB confirms its protective effect. Whereas, the positive value of the fraction of electron transference (ΔN, 0.746), confirms the affinity of di-imine-SB to share electrons to the partially filed 3d-orbital of Fe forming strong protective film over X65-steel surface. Aided by Monte Carlo (MC) simulation, the calculated adsorption energy (E_ads) suggests excessive adsorption affinity of di-imine-SB on metal surface over the corrosive chlorides and hydronium ions. A good correlation between the theoretical hypothesis and the experimental inhibition efficiency has been achieved. The comparative study showed the superior of the di-imine-SB as potential corrosion inhibitor compared with those reported before. Finally, global reactivity descriptors; electron affinity (A), ionization potential (I), electronegativity (χ), dipole moment (µ), global hardness ([Formula: see text]), electrophilicity index and, Fukui indices were also calculated and found well correlated to the reactivity of di-imine-SB.

Corrosion inhibition of mild steel in hydrochloric acid solution by the expired Ampicillin drug

This study examines the utilization of the expired drug, namely ampicillin, as a mild steel corrosion inhibitor in an acidic environment. The inhibitor was evaluated using weight loss and electrochemical measurement accompanied with surface analytical techniques. The drug showed a potential inhibitory efficiency of > 95% at 55 °C. The inclusion of the inhibitor increased the charge transfer resistance at the steel-solution interface, according to impedance analyses. According to potentiodynamic polarisation measurements, expired ampicillin drug significantly decreased the corrosion current density and worked as a mixed-type corrosion inhibitor. The Langmuir adsorption isotherm was followed by the adsorption of ampicillin drug on the steel substrate, exhibiting an association of physical and chemical adsorption mechanisms. The surface study performed using contact angle and scanning electron microscopy-energy dispersive spectroscopy (SEM-EDS) measurements supported the inhibitor adsorption on the steel substrate.

The Role of Some Cationic Surfactants Based on Thiazine as Corrosion Inhibitors in Petroleum Applications: Experimental and Theoretical Approach

Two cationic surfactants based on thiazine, dodecyl thiazin bromide (DTB) and hexyl thiazin bromide (HTB), were synthesized, characterized, and investigated as corrosion inhibitors for API X-65 type steel in oil wells' formation water under an H₂S environment. Various spectroscopic techniques such as FTIR and ¹H NMR were used to confirm the DTB and HTB chemical structures. The corrosion inhibition efficiency of the selected compounds was investigated using both potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) measurements. The innovation of the current study is the existence of a long chain in the inhibitor molecule, which leads to an increase in the performance of the surfactant as a corrosion inhibitor, due to the increase in the surface area per molecule. It was found that these surfactants act as mixed-type inhibitors, leading to suppression of both the cathodic and the anodic processes by its adsorption on the electrode surface according to the Langmuir adsorption isotherm. Carbon steel's inhibitory mechanism was studied using an analogous circuit. The scanning electron microscope technique was used as a suitable analysis tool to show the nature of the layer designed on carbon steel. Quantum chemical calculations and Monte Carlo simulation techniques were used to support the obtained experimental results. Finally, a suitable mechanism for the inhibition process was proposed and discussed.

Novel ZrO2-glycine nanocomposite as eco-friendly high temperature corrosion inhibitor for mild steel in hydrochloric acid solution

We report the green synthesis of novel ZrO₂-Glycine nanocomposite referred to as ZrO₂-Gly NC followed by its characterization using X-ray diffraction (XRD), Fourier transforms infrared (FT-IR) spectroscopy, SEM/EDX, and transmission electron microscopy (TEM) techniques. Further, the inhibition effect of the varying concentration of ZrO₂-Gly NC on the corrosion of mild steel (MS) in 1 M HCl was investigated by weight loss and electrochemical measurements at 40-80 °C. The percentage inhibition efficacy of NC increased with the increase of concentration and temperature and reached about 81.01% at 500 ppm at 70 °C which decreased at 80 °C and exhibited 73.5% inhibition efficiencies. According to the polarization measurements, the investigated ZrO₂-Gly NC works as a mixed-type inhibitor with predominantly inhibiting cathodic reaction. Also, the adsorption isotherm analysis indicated that the adsorption was spontaneous and followed the Langmuir adsorption isotherm. Furthermore, the contact angle measurement revealed the water-repelling property of the investigated inhibitor. The surface morphological study via SEM-EDS micrograph affirmed the appearance of a smooth surface in presence of inhibited media suggesting the formation of protective film by the adsorption of ZrO₂-Gly NC on the surface of the MS even at higher temperature.

Quantum Chemical Analysis of the Corrosion Inhibition Potential by Aliphatic Amines

Destructive corrosion processes lead to the loss of primary mechanical properties of metal construction materials, which generates additional costs during their maintenance connected with repairs and protection. The effectiveness of corrosion inhibitors can be determined by using many methods, in particular quantum chemical modeling. The subject of the theoretical analyses presented in this work involves the anticorrosion properties of amines with various chemical structures. Evaluation of the corrosion inhibition properties of selected amines was performed on the basis of the HOMO-LUMO energy gap, dipole moment (µ), electronegativity (χ) determined as a result of the energy of the highest occupied molecular orbital (HOMO) and the energy of the lowest unoccupied molecular orbital (LUMO). Moreover, the HSAB (Hard and Soft Acids and Bases) theory was used to explain the reactivity of the analyzed amines, while the Mulliken population analysis was used to determine their electrostatic interactions with the surface of protected metal. The obtained results indicate that the protonation reaction of aliphatic amines leads to a change in the nature of the formation of a coordination bond with the surface of the protected metal. In turn, the quantum chemical calculations showed that the protonation reaction of aliphatic amines leads to a decrease in their corrosion inhibition efficiency. Most of the analyzed parameters indicated that tertiary amines are characterized by the highest corrosion inhibition efficiency.

Application of surfactants as anticorrosive materials: A comprehensive review

Corrosion is the degradation of a metal due to its reaction with the environment. One of the most efficient ways of securing metal surfaces from corrosion is the use of corrosion inhibitors. Their efficacy is connected to their chemical composition, their molecular structures, and their adsorption affinities on the metal surface. This review article focuses on the prospects of different types of monomeric and gemini surfactants, mixed surfactants systems, surfactants- additives mixed systems, inhibitors-surfactants (as additives) mixed systems, and ionic liquid based surfactants as promising corrosion-inhibiting formulations in the aqueous phase and the role of surfactants in developing protective coatings. The analysis starts with an accurate overview of the characteristics, types, and structure-property-performance relationship of anti-corrosion formulations of such inhibitors.

Microbial influenced corrosion of processing industry by re-circulating waste water and its control measures - A review

In this review article, illustrating the impact and fundamental stuff of microbially influenced corrosion (MIC) along with mechanism, maintenance of materials, human life, wellbeing and inhibitors for cooling towers. Corrosion is a natural mechanism of oxidation and reduction of metal ions by chemical and electrochemical processes and microorganism accumulation. MIC occurs through the aggregation of microbes which can be secreting the extra polymeric substances (EPS) that oxidation of the metal surface. According to the reviews, in the cooling water system, the corrosion begins in the anode charge because its oxidation reaction quickly takes place on the metal surface than the cathode charge. Annihilate the corrosion process needs certain helper substances such as chemical or green compounds, called inhibitors. Corrosion inhibitors typically adopt the adsorption mechanism due to the presence of organic hetero atoms. Chemical and green inhibitors are used to prevent corrosion processes and since ancient times, vast quantities of chemical inhibitors have been used in industry due to their effectiveness and consistency. But still, the chemical inhibitors are more toxic to humans and the environment. Instead of chemical inhibitors, green inhibitors (natural products like plant leaves, flowers, stem, buds, roots and sea algae) are developed and used in industries. Generally, green inhibitors contain natural compounds, high inhibition efficiency, economic, eco- and human-friendly, and strong potential features against corrosion. Thus, a lot of research is ongoing to discover the green inhibitors in various parts of plants and seaweeds.

The Effect of the Hydrate Antiagglomerant on Hydrate Crystallization at the Oil-Water Interface

Clathrate hydrates are ice-like compounds consisting of small gas molecules enclosed in water molecule cages. The formation of gas hydrate in oil and gas pipelines may result in flow assurance failure and serious safety and environmental concerns. Antiagglomeration is a promising method to mitigate gas hydrate risks in hydrocarbon flowlines. Morphological behavior of hydrates in the presence of antiagglomerants can provide important information on the antiagglomeration mechanisms. This study reports the visual observations of the morphology of hydrate formed with a water droplet immersed in cyclopentane with and without the presence of a hydrate antiagglomerant (AA). The effect of AA on the hydrate crystal growth was investigated. The AA exhibited a kinetic inhibition effect. With no AA, a faceted hydrate shell formed around the water droplet was observed. The subcooling can affect the rate of lateral growth. Higher subcooling facilitates hydrate growth. With the presence of 0.04 wt % AA, a hairy and porous morphology of hydrate was observed. At higher AA concentrations, a vertical type of growth after the lateral growth of the hydrate shell was observed. This is probably the first report of vertical growth of cyclopentane hydrate formed with a water droplet. A hypothesis is proposed to explain the vertical growth mechanism of the hydrate crystals.

1-(2-Aminoethyl)-1-dodecyl-2-undecyl-4,5-dihydro-1H-imidazol-1-ium chloride, 1-(2-Aminoethyl)-1-dodecyl-2-tridecyl-4,5-dihydro-1H-imidazol-1-ium chloride as Corrosion Inhibitors for Carbon Steel in Oil Wells Formation Water

Introducing1-(2-aminoethyl)-1-dodecyl-2-undecyl-4,5-dihydro-1H-imidazol-1-ium chloride (LQI), 1-(2-aminoethyl)-1-dodecyl-2-tridecyl-4,5-dihydro-1H-imidazol-1-ium chloride (MQI) as two organic structures quaternary ammonium salts, which have been made and analyzed by FTIR, 1H NMR spectroscopic methods. (X-65) carbon steel’s corrosion in naturally formed rocks’ oil wells formation water in the nonappearance (Blank) and using a wide range of concentrations (50, 100, 200, 300, 400, 500 ppm) of these cationic surfactants, as inhibition blockers using direct current (DC), alternative current (AC) electrochemical ways. To sum up, the inhibition efficiency grew with up the gradual rise in the inhibitor content till having peaked at (500 ppm) registered (94.83%) for (MQI). Specifically, carbon steel’s morphology was closely inspected with the aid of highly automated scanning electron microscopy, and energy dispersive X-ray facilities. As a matter of fact, quantum chemical calculations enriched the theoretical study of the (LQI, MQI) compounds depend on energy levels’, energy maps, and 3D structures consideration.

The synthesis and characterization of benzotriazole-based cationic surfactants and the evaluation of their corrosion inhibition efficiency on copper in seawater

This study aims at preparing three cationic surfactants based on benzotriazole and evaluating their efficiencies as corrosion inhibitors for copper electrodes in seawater using different electrochemical techniques (potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and atomic force microscopy (AFM)). FTIR and 1H NMR spectroscopic techniques confirmed the chemical structures of the as-prepared cationic compounds. The inhibition efficiency increased with the increase the concentration of the as-prepared compounds in the solution. The curves of the potentiodynamic polarization and the plots of EIS techniques show that the performance of all investigated compounds as mixed type. The standard free energy values imply that the three as-prepared compounds show physicochemical adsorption and obey the Langmuir adsorption model. AFM technique observed the reduction in the surface roughness due to the protective film formed on the copper surface. Finally, computational calculations show a great correlation with the experimental results due to the electron-donating effect.

Evaluation of Polyether Copolymer as Green Scale and Corrosion Inhibitor in Seawater

A novel environmentally friendly type of corrosion and scale inhibitor, maleic anhydride-allylpolyethoxy carboxylate copolymer (ML10), was synthesized and characterized by FT-IR and 1H-NMR spectroscopic techniques. The anti-scale property of ML10 in seawater was also studied by static tests for scale and the scale deposits were analyzed by X-ray diffraction (XRD) and SEM, respectively. The results showed that the scale deposits surface morphology and size were changed in the presence of ML10. The performance of the synthesized copolymer as corrosion inhibitor for mild steel corrosion was evaluated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) technique. The experimental results indicate that ML10 has a good corrosion inhibition performance and the inhibition efficiency increases with the increase of the ML10 concentration. The adsorption of ML10 obeys Langmuir adsorption isotherm with relatively high value of free energy of adsorption ΔGadsθ. Scanning electron microscopy (SEM) indicated that the corrosion inhibition is due to the formation of a chemisorbed film on the mild steel.

Synthesis and characterization of a biodegradable polyaspartic acid/2-amino-2-methyl-1-propanol graft copolymer and evaluation of its scale and corrosion inhibition performance

Herein, a novel polyaspartic acid derivative, polyaspartic acid/2-amino-2-methyl-1-propanol graft copolymer (PASP/AMP), was synthesized via a ring-opening reaction using polysuccinimide (PSI) and 2-amino-2-methyl-1-propanol (AMP).