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Yeoh GH, De Cachinho Cordeiro IM, Wang W, Wang C, Yuen ACY, Chen TBY, Vargas JB, Mao G, Garbe U, Chua HT. Carbon-based Flame Retardants for Polymers: A Bottom-up Review. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2024:e2403835. [PMID: 38814633 DOI: 10.1002/adma.202403835] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/15/2024] [Revised: 05/22/2024] [Indexed: 05/31/2024]
Abstract
This state-of-the-art review is geared toward elucidating the molecular understanding of the carbon-based flame-retardant mechanisms for polymers via holistic characterization combining detailed analytical assessments and computational material science. The use of carbon-based flame retardants, which include graphite, graphene, carbon nanotubes (CNTs), carbon dots (CDs), and fullerenes, in their pure and functionalized forms are initially reviewed to evaluate their flame retardancy performance and to determine their elevation of the flammability resistance on various types of polymers. The early transition metal carbides such as MXenes, regarded as next-generation carbon-based flame retardants, are discussed with respect to their superior flame retardancy and multifunctional applications. At the core of this review is the utilization of cutting-edge molecular dynamics (MD) simulations which sets a precedence of an alternative bottom-up approach to fill the knowledge gap through insights into the thermal resisting process of the carbon-based flame retardants, such as the formation of carbonaceous char and intermediate chemical reactions offered by the unique carbon bonding arrangements and microscopic in-situ architectures. Combining MD simulations with detailed experimental assessments and characterization, a more targeted development as well as a systematic material synthesis framework can be realized for the future development of advanced flame-retardant polymers.
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Affiliation(s)
- Guan Heng Yeoh
- School of Mechanical and Manufacturing Engineering, University of New South Wales, Sydney, NSW, 2052, Australia
- Australian Nuclear Science and Technology Organisation (ANSTO), Kirrawee DC, Sydney, NSW, 2232, Australia
| | | | - Wei Wang
- School of Mechanical and Manufacturing Engineering, University of New South Wales, Sydney, NSW, 2052, Australia
| | - Cheng Wang
- School of Mechanical and Manufacturing Engineering, University of New South Wales, Sydney, NSW, 2052, Australia
| | - Anthony Chun Yin Yuen
- Department of Building Environment and Energy Engineering, Hong Kong Polytechnic University, Hong Kong, SAR, China
| | - Timothy Bo Yuan Chen
- Department of Architecture and Civil Engineering, City University of Hong Kong, Hong Kong, SAR, China
| | - Juan Baena Vargas
- Commonwealth Science Industry Research Organisation (CSIRO), North Ryde, Sydney, NSW, 2113, Australia
| | - Guangzhao Mao
- School of Chemical Engineering, University of New South Wales, Sydney, NSW, 2052, Australia
| | - Ulf Garbe
- Australian Nuclear Science and Technology Organisation (ANSTO), Kirrawee DC, Sydney, NSW, 2232, Australia
| | - Hui Tong Chua
- School of Chemical Engineering, University of Western Australia, Perth, WA, 6009, Australia
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Kausar A. Fullerene grafting in polymeric nanocomposite—a promising strategy. POLYM-PLAST TECH MAT 2023. [DOI: 10.1080/25740881.2023.2175219] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/09/2023]
Affiliation(s)
- Ayesha Kausar
- NPU-NCP Joint International Research Center on Advanced Nanomaterials and Defects Engineering, National Centre for Physics, Islamabad, Pakistan
- NPU-NCP Joint International Research Center on Advanced Nanomaterials and Defects Engineering, Northwestern Polytechnical University, Xi’an, China
- UNESCO-UNISA Africa Chair in Nanosciences/Nanotechnology, iThemba LABS, Somerset West, South Africa
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Kausar A. Fullerene nanowhisker nanocomposite—current stance and high-tech opportunities. POLYM-PLAST TECH MAT 2022. [DOI: 10.1080/25740881.2022.2086811] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/18/2023]
Affiliation(s)
- Ayesha Kausar
- National Center For Physics, Quaid-i-Azam University Campus, Islamabad, Pakistan
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Fluorinated low molecular weight poly(phenylene oxide): Synthesis, characterization, and application in epoxy resin toward improved thermal and dielectric properties. Eur Polym J 2021. [DOI: 10.1016/j.eurpolymj.2021.110674] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/23/2022]
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Sun Y, Zong C, Wang F, Zhang N, Li A, Li Q, LYu Z. Application of bio‐based dimer acid diglycidyl ester in paper‐based copper clad laminate. J Appl Polym Sci 2019. [DOI: 10.1002/app.47508] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
Affiliation(s)
- Yiang Sun
- School of Material Science and EngineeringShandong University of Technology Zibo 255049 People's Republic of China
| | - Chuanhui Zong
- School of Material Science and EngineeringShandong University of Technology Zibo 255049 People's Republic of China
| | - Fei Wang
- School of Material Science and EngineeringShandong University of Technology Zibo 255049 People's Republic of China
| | - Na Zhang
- School of Material Science and EngineeringShandong University of Technology Zibo 255049 People's Republic of China
| | - Aixiang Li
- School of Material Science and EngineeringShandong University of Technology Zibo 255049 People's Republic of China
| | - Qiuhong Li
- School of Material Science and EngineeringShandong University of Technology Zibo 255049 People's Republic of China
| | - Zijian LYu
- School of Material Science and EngineeringShandong University of Technology Zibo 255049 People's Republic of China
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Pan Y, Guo Z, Ran S, Fang Z. Influence of fullerenes on the thermal and flame‐retardant properties of polymeric materials. J Appl Polym Sci 2019. [DOI: 10.1002/app.47538] [Citation(s) in RCA: 17] [Impact Index Per Article: 3.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/19/2023]
Affiliation(s)
- Yanqun Pan
- MOE Key Laboratory of Macromolecular Synthesis and Functionalization, Institute of Polymer CompositesZhejiang University Hangzhou 310027 People's Republic of China
- Laboratory of Polymer Materials and Engineering, Ningbo Institute of TechnologyZhejiang University Ningbo 315100 People's Republic of China
| | - Zhenghong Guo
- Laboratory of Polymer Materials and Engineering, Ningbo Institute of TechnologyZhejiang University Ningbo 315100 People's Republic of China
| | - Shiya Ran
- Laboratory of Polymer Materials and Engineering, Ningbo Institute of TechnologyZhejiang University Ningbo 315100 People's Republic of China
| | - Zhengping Fang
- Laboratory of Polymer Materials and Engineering, Ningbo Institute of TechnologyZhejiang University Ningbo 315100 People's Republic of China
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Bunekar N, Tsai TY, Huang HP. Effect of Functionalized Graphene with Modified Clay on Flammability of Copper Clad Laminated Novolac Cured Epoxy Composites. POLYM-PLAST TECH MAT 2018. [DOI: 10.1080/03602559.2018.1493120] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/28/2022]
Affiliation(s)
- Naveen Bunekar
- Department of Chemistry, Chung-Yuan Christian University, Taoyuan, Republic of China
- Center for Nanotechnology, Chung-Yuan Christian University, Taoyuan, Republic of China
| | - Tsung-Yen Tsai
- Department of Chemistry, Chung-Yuan Christian University, Taoyuan, Republic of China
- Master Program in Nanotechnology, Chung-Yuan Christian University, Taoyuan, Republic of China
- Center for Nanotechnology, Chung-Yuan Christian University, Taoyuan, Republic of China
| | - Hsien-Ping Huang
- Master Program in Nanotechnology, Chung-Yuan Christian University, Taoyuan, Republic of China
- Center for Nanotechnology, Chung-Yuan Christian University, Taoyuan, Republic of China
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Sałasińska K, Borucka M, Celiński M, Gajek A, Zatorski W, Mizera K, Leszczyńska M, Ryszkowska J. Thermal stability, fire behavior, and fumes emission of polyethylene nanocomposites with halogen-free fire retardants. ADVANCES IN POLYMER TECHNOLOGY 2017. [DOI: 10.1002/adv.21914] [Citation(s) in RCA: 14] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
Affiliation(s)
- Kamila Sałasińska
- Department of Chemical, Biological and Aerosol Hazards; Central Institute for Labour Protection-National Research Institute; Warsaw Poland
| | - Monika Borucka
- Department of Chemical, Biological and Aerosol Hazards; Central Institute for Labour Protection-National Research Institute; Warsaw Poland
| | - Maciej Celiński
- Department of Chemical, Biological and Aerosol Hazards; Central Institute for Labour Protection-National Research Institute; Warsaw Poland
| | - Agnieszka Gajek
- Department of Chemical, Biological and Aerosol Hazards; Central Institute for Labour Protection-National Research Institute; Warsaw Poland
| | - Wojciech Zatorski
- Department of Chemical, Biological and Aerosol Hazards; Central Institute for Labour Protection-National Research Institute; Warsaw Poland
| | - Kamila Mizera
- Faculty of Materials Science and Engineering; Warsaw University of Technology; Warsaw Poland
| | - Milena Leszczyńska
- Faculty of Materials Science and Engineering; Warsaw University of Technology; Warsaw Poland
| | - Joanna Ryszkowska
- Faculty of Materials Science and Engineering; Warsaw University of Technology; Warsaw Poland
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Kim YH, Lim YW, Kim YH, Bae BS. Thermally Stable Siloxane Hybrid Matrix with Low Dielectric Loss for Copper-Clad Laminates for High-Frequency Applications. ACS APPLIED MATERIALS & INTERFACES 2016; 8:8335-8340. [PMID: 26982015 DOI: 10.1021/acsami.6b01497] [Citation(s) in RCA: 18] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/05/2023]
Abstract
We report vinyl-phenyl siloxane hybrid material (VPH) that can be used as a matrix for copper-clad laminates (CCLs) for high-frequency applications. The CCLs, with a VPH matrix fabricated via radical polymerization of resin blend consisting of sol-gel-derived linear vinyl oligosiloxane and bulky siloxane monomer, phenyltris(trimethylsiloxy)silane, achieve low dielectric constant (Dk) and dissipation factor (Df). The CCLs with the VPH matrix exhibit excellent dielectric performance (Dk = 2.75, Df = 0.0015 at 1 GHz) with stability in wide frequency range (1 MHz to 10 GHz) and at high temperature (up to 275 °C). Also, the VPH shows good flame resistance without any additives. These results suggest the potential of the VPH for use in high-speed IC boards.
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Affiliation(s)
- Yong Ho Kim
- Laboratory of Optical Materials and Coating (LOMC) Department of Materials Science and Engineering, Korea Advanced Institute of Science and Technology (KAIST) , Daejeon, Republic of Korea
| | - Young-Woo Lim
- Laboratory of Optical Materials and Coating (LOMC) Department of Materials Science and Engineering, Korea Advanced Institute of Science and Technology (KAIST) , Daejeon, Republic of Korea
| | - Yun Hyeok Kim
- Laboratory of Optical Materials and Coating (LOMC) Department of Materials Science and Engineering, Korea Advanced Institute of Science and Technology (KAIST) , Daejeon, Republic of Korea
| | - Byeong-Soo Bae
- Laboratory of Optical Materials and Coating (LOMC) Department of Materials Science and Engineering, Korea Advanced Institute of Science and Technology (KAIST) , Daejeon, Republic of Korea
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Zhang Z, Yuan L, Liang G, Gu A. Fabrication and origin of flame retarding glass fiber/bismaleimide resin composites with high thermal stability, good mechanical properties, and a low dielectric constant and loss for high frequency copper clad laminates. RSC Adv 2016. [DOI: 10.1039/c6ra00067c] [Citation(s) in RCA: 18] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022] Open
Abstract
High performance glass fiber reinforced resin composites were fabricated by designing structures of fiber and resin with unique hyperbranched polysiloxane.
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Affiliation(s)
- Zhiyong Zhang
- State and Local Joint Engineering Laboratory for Novel Functional Polymeric Materials
- Jiangsu Key Laboratory of Advanced Functional Polymer Design and Application
- Department of Materials Science and Engineering College of Chemistry
- Chemical Engineering and Materials Science Soochow University
- Suzhou 215123
| | - Li Yuan
- State and Local Joint Engineering Laboratory for Novel Functional Polymeric Materials
- Jiangsu Key Laboratory of Advanced Functional Polymer Design and Application
- Department of Materials Science and Engineering College of Chemistry
- Chemical Engineering and Materials Science Soochow University
- Suzhou 215123
| | - Guozheng Liang
- State and Local Joint Engineering Laboratory for Novel Functional Polymeric Materials
- Jiangsu Key Laboratory of Advanced Functional Polymer Design and Application
- Department of Materials Science and Engineering College of Chemistry
- Chemical Engineering and Materials Science Soochow University
- Suzhou 215123
| | - Aijuan Gu
- State and Local Joint Engineering Laboratory for Novel Functional Polymeric Materials
- Jiangsu Key Laboratory of Advanced Functional Polymer Design and Application
- Department of Materials Science and Engineering College of Chemistry
- Chemical Engineering and Materials Science Soochow University
- Suzhou 215123
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