Lamination methods for the fabrication of perovskite and organic photovoltaics

Perovskite solar cells (PSCs) have shown rapid progress in a decade of extensive research and development, aiming now towards commercialization. However, the development of more facile, reliable, and reproducible manufacturing techniques will be essential for industrial production. Many lamination methods have been initially designed for organic photovoltaics (OPVs), which are conceptually similar to PSCs. Lamination could provide a low-cost and adaptable technique for the roll-to-roll production of solar cells. This review presents an overview of lamination methods for the fabrication of PSCs and OPVs. The lamination of different electrodes consisting of various materials such as metal back contacts, photoactive layers, hole transport layers (HTLs), and electron transport layers (ETLs) is discussed. The efficiency and stability of the laminated devices are also presented. Finally, the challenges and opportunities of laminated solar cells are discussed.

Seeded-Growth of Silica Rods from Silica-Coated Particles

Seeded growth of silica rods from colloidal particles has emerged as a facile method to develop novel complex particle structures with hybrid compositions and asymmetrical shapes. However, this seeded-growth technique has been so far limited to colloidal particles of only a few materials. Here, we first develop a general synthesis for the seeded-growth of silica rods from silica particles. We then demonstrate the growth of silica rods from silica-coated particles with three different cores which highlight the generality of this synthesis: fluorescently labeled organo-silica (fluorescein), metallic (Ag), and organic (PS latex). We also demonstrate the assembly of these particles into supraparticles. This general synthesis method can be extended to the growth of silica rods from any colloidal particle which can be coated with silica.

A Library of Multipurpose Supramolecular Supergelators: Fabrication of Structured Silica, Porous Plastics, and Fluorescent Gels

Supramolecular gels find applications in various fields. Usually, a specific gelator is useful only for a specific application. This one-gelator-one-application format is one factor that limits the usefulness of supramolecular gels. We report the synthesis of a library of gelators from a common core by using a click-chemistry approach. Thus, the click reaction of β-azido-4,6-O-benzylidene-galactopyranoside (1) with various alkynes gave 11 different gelators having varying gelation abilities. Whereas gelators having alkyl-chain substituents congealed alkanes and tetraethylorthosilicate (TEOS), the gelators having aromatic substituents congealed aromatic solvents. We exploited this difference in gelling behavior in the templated synthesis of silica rods and porous plastics. The styrene gel of gelator 2 j was polymerized, and the gelator was removed by washing to obtain porous polystyrene. The TEOS gel of gelator 2 b was polymerized to silica, and the gelator template was removed by calcination to give microstructured silica rods. We also developed fluorescent gelator 2 f by this method, which might find applications by virtue of its fluorescence in the assembled state.

Broadband and Low-Loss Plasmonic Light Trapping in Dye-Sensitized Solar Cells Using Micrometer-Scale Rodlike and Spherical Core-Shell Plasmonic Particles

Dielectric scattering particles have widely been used as embedded scattering elements in dye-sensitized solar cells (DSCs) to improve the optical absorption of the device. Here we systematically study rodlike and spherical core-shell silica@Ag particles as more effective alternatives to the dielectric scattering particles. The wavelength-scale silica@Ag particles with sufficiently thin Ag shell support hybrid plasmonic-photonic resonance modes that have low parasitic absorption losses and a broadband optical response. Both of these features lead to their successful deployment in light trapping in high-efficiency DSCs. Optimized rodlike silica@Ag@silica particles improve the power conversion efficiency of a DSC from 6.33 to 8.91%. The dimension, surface morphology, and concentration of these particles are optimized to achieve maximal efficiency enhancement. The rodlike silica particles are prepared in a simple one-pot synthesis process and then are coated with Ag in a liquid-phase deposition process by reducing an Ag salt. The aspect ratio of silica rods is tuned by adjusting the temperature and duration of the growth process, whereas the morphology of Ag shell is tailored by controlling the reduction rate of Ag salt, where slower reduction in a polyol process gives a smoother Ag shell. Using optical calculations, the superior performance of the plasmonic core-shell particles is related to the large number of hybrid photonic-plasmonic resonance modes that they support.

Self-Assembled Monolayer of Wavelength-Scale Core-Shell Particles for Low-Loss Plasmonic and Broadband Light Trapping in Solar Cells

Scattering particles constitute a key light trapping solution for thin film photovoltaics where either the particles are embedded in the light absorbing layer or a thick layer of them is used as a reflector. Here we introduce a monolayer of wavelength-scale core-shell silica@Ag particles as a novel light trapping strategy for thin film photovoltaics. These particles show hybrid photonic-plasmonic resonance modes that scatter light strongly and with small parasitic absorption losses in Ag (<1.5%). In addition, their scattering efficiency does not vary significantly with the refractive index of the surrounding medium. A monolayer of these particles is applied as the top-scattering layers in a dye-sensitized solar cells and it improves the short-circuit current density of a cell with 7 μm-thick dye-sensitized layer by 38%. Optical measurements of the scattering properties of these particles confirm that the strong scattering and low-parasitic absorption losses constitute the main reason for this efficient light trapping.