Crystallization of as-Mesocellular Silica Foam into Hierarchical TS-1 Zeolites by Conventional Hydrothermal and Dense-Gel Routes for Oxidation Reactions

Crystallization of as-mesocellular silica foam (as-MCF) into TS-1 zeolites by conventional hydrothermal and dense-gel routes is reported. The TS-1 synthesized through the dense-gel route (TS-1-d) showed higher meso-macroporosity (0.311 vs 0.233 cm3/g), smaller particle size (130 vs 305 nm), and enhanced external surface area (86 vs 31 m2/g) than that synthesized under conventional hydrothermal conditions (TS-1-h). These might suggest that an organic template from as-MCF acted as mesoporogen in the dense-gel synthesis; however, segregation of the organic template and the synthesis mixture occurred in the conventional hydrothermal synthesis. The obtained TS-1 from the crystallization of as-MCF showed an enhanced framework Ti. The turnover frequencies (h-1) of TS-1-d toward hydroxylation of phenol and oxidation of dibenzothiophene (DBT) were 2 and 5 times, respectively, higher than those by TS-1-h. The DBT conversion by TS-1-d reached >99.0%, while it was only 63% by TS-1-h, suggesting the potential of TS-1-d for deep desulfurization of the fuels. Consequently, the crystallization of as-mesoporous materials through the dense-gel route is a promising approach to prepare TS-1 zeolites with smaller particle sizes and enhanced mesoporosity.

Sodium carbonate-assisted synthesis of hierarchically porous single-crystalline nanosized zeolites

Hierarchically porous single-crystalline nanosized zeolites as heterogeneous catalysts show great potential in fine chemistry because they offer more rich hierarchically porous channels for the mass transfer and molecular diffusion. However, the synthesis of hierarchically porous nanosized zeolites generally requires the assistance of templates acting as the mesoporogens, which limits its popularity. Herein, we report a one-pot and template-free synthesis of hierarchically porous single-crystalline nanosized zeolite beta only by introducing sodium carbonate in precursor solution. The resulted sample features the extraordinary properties, including the uniform nanocrystal (200-300nm), high pore volume (0.65cm³g^-1) and the hierarchical pore-size distribution (e.g., 2-8 and 90-150nm). After slicing processing, it is interestingly found that a large number of interconnected mesopores penetrate throughout whole material, which enables the hierarchically porous nanosized zeolite beta remarkably superior catalytic activity than the conventional zeolite beta in condensation of benzaldehyde with ethanol at room temperature. More importantly, this one-pot sodium carbonate-assisted synthetic strategy is highly versatile, which has also been successfully developed to synthesize hierarchically porous nanosized single-crystalline zeolites ZSM-5 and TS.

A low-deactivation-rate Lewis acid zeolite prepared in an alkali metal ion-containing system for alkene epoxidation

The best catalytic performance among the currently reported TS-1 Lewis acid zeolites is achieved due to its durable catalytic life.