Electrospun Polyvinylidene Fluoride Membranes: Waterproofing and Acoustic Performance for Air and Acoustic Vents in Electronics

Advancements in electronic devices demand materials capable of exceptional performance in various challenging environments. This study presents polyvinylidene fluoride (PVDF) nonwoven membranes with controlled porosity, created using an air-guided electrospinning method, followed by a calendaring process. These membranes exhibit a combination of water-repellent properties and sound transmission capabilities, making them ideal candidates for use in air and acoustic vents in electronic systems. A key feature of our membrane is the three-dimensional nanostructured pores, ranging from 0.20 to 0.76 μm, with a mean pore size of 0.51 μm, achieved through the formation of randomly arranged long nanofibers. By employing both experimental and theoretical methods, we achieved impressive performance metrics: air permeability of 0.86 cm3/cm2/s, water contact angles up to 139.3°, and breakthrough pressure as low as 0.27 MPa. Our PVDF nonwoven membranes maintain an optimal balance of stiffness, density, and air permeability, leading to exceptionally low sound transmission loss values ranging between -10 and -40 dBV/Pa, all while preserving their structural integrity. These findings contribute to the development of next-generation waterproof and acoustically permeable membranes, offering enhanced performance capabilities in demanding operational scenarios. This work advances the field of nanomaterials, environmental engineering, and acoustic technologies, with the potential to influence the design of future electronic devices.

Artificial spinal dura mater made of gelatin microfibers and bioadhesive for preventing cerebrospinal fluid leakage

Artificial spinal dura mater was designed by combining solution blow-spun gelatin microfibers and dopamine-capped polyurethane bioadhesive. Notably, the gelatin microfibers had a special pore structure, good water adsorption capability, and excellent burst pressure resistance. The bioadhesive layer contributed to the excellent sealing performance in the wet state. This material provides a promising alternative as an artificial spinal dura mater to prevent cerebrospinal fluid leakage.

Unique Fiber Morphologies from Emulsion Electrospinning—A Case Study of Poly(ε-caprolactone) and Its Applications

The importance of electrospinning to produce biomimicking micro- and nano-fibrous matrices is realized by many who work in the area of fibers. Based on the solubility of the materials to be spun, organic solvents are typically utilized. The toxicity of the utilized organic solvent could be extremely important for various applications, including tissue engineering, biomedical, agricultural, etc. In addition, the high viscosities of such polymer solutions limit the use of high polymer concentrations and lower down productivity along with the limitations of obtaining desired fiber morphology. This emphasizes the need for a method that would allay worries about safety, toxicity, and environmental issues along with the limitations of using concentrated polymer solutions. To mitigate these issues, the use of emulsions as precursors for electrospinning has recently gained significant attention. Presence of dispersed and continuous phase in emulsion provides an easy route to incorporate sensitive bioactive functional moieties within the core-sheath fibers which otherwise could only be hardly achieved using cumbersome coaxial electrospinning process in solution or melt based approaches. This review presents a detailed understanding of emulsion behavior during electrospinning along with the role of various constituents and process parameters during fiber formation. Though many polymers have been studied for emulsion electrospinning, poly(ε-caprolactone) (PCL) is one of the most studied polymers for this technique. Therefore, electrospinning of PCL based emulsions is highlighted as unique case-study, to provide a detailed theoretical understanding, discussion of experimental results along with their suitable biomedical applications.

Expanded Polytetrafluoroethylene Membranes for Vascular Stent Coating: Manufacturing, Biomedical and Surgical Applications, Innovations and Case Reports

Coated stents are defined as innovative stents surrounded by a thin polymer membrane based on polytetrafluoroethylene (PTFE)useful in the treatment of numerous vascular pathologies. Endovascular methodology involves the use of such devices to restore blood flow in small-, medium- and large-calibre arteries, both centrally and peripherally. These membranes cross the stent struts and act as a physical barrier to block the growth of intimal tissue in the lumen, preventing so-called intimal hyperplasia and late stent thrombosis. PTFE for vascular applications is known as expanded polytetrafluoroethylene (e-PTFE) and it can be rolled up to form a thin multilayer membrane expandable by 4 to 5 times its original diameter. This membrane plays an important role in initiating the restenotic process because wrapped graft stent could be used as the treatment option for trauma devices during emergency situations and to treat a number of pathological vascular disease. In this review, we will investigate the multidisciplinary techniques used for the production of e-PTFE membranes, the advantages and disadvantages of their use, the innovations and the results in biomedical and surgery field when used to cover graft stents.

Construction of ultrasmooth PTFE membrane for preventing bacterial adhesion and cholestasis

Bacterial adhesion and bile sludge accumulation can increase the risk of complications such as stent restenosis after biliary stent implantation. Compared with active and passive antimicrobial surfaces, a significant advantage of slippery liquid-infused porous surfaces (SLIPSs) is their recoverable anti-adhesive properties. According to the mechanism of SLIPSs and the application environments of the biliary system, a polytetrafluoroethylene (PTFE) electrospun fibrous membrane-impregnated silicone-oil system was developed to construct an ultrasmooth surface. Experimental results indicated that a PTFE SLIPS with 350 cSt of silicone oil had an extremely small roll angle (< 5°) and a high slip rate (4.8 ± 0.1 mm/s) and maintained excellent sliding stability after 7 d of immersion in model bile system. Thus, it can inhibit the adhesion of proteins, Pseudomonas aeruginosa, Staphylococcus aureus, Escherichia coli, and bile sludge. Moreover, when human fibroblasts were cultured on the PTFE SLIPS, it exhibited good cytocompatibility. Therefore, the proposed ultrasmooth PTFE membranes provide a promising alternative for biliary system to prevent bacterial adhesion and bile sludge accumulation.

Hybrid PCL/chitosan-PEO nanofibrous scaffolds incorporated with A. euchroma extract for skin tissue engineering application

Skin tissue engineering is an advanced method to repair and regenerate skin injuries. Recent research is focused on the development of scaffolds that are safe, bioactive, and cytocompatible. In this work, a new hybrid nanofibrous scaffold composed of polycaprolactone/chitosan-polyethylene oxide (PCL/Cs-PEO) incorporated with Arnebia euchroma (A. euchroma) extract were synthesized by the two-nozzle electrospinning method. Then the synthesized scaffold was characterized for morphology, sustainability, chemical structure and properties. Moreover, to verify their potential in the burn wound healing process, biodegradation rate, contact angle, swelling properties, water vapor permeability, mechanical properties, antibacterial activity and drug release profile were measured. Furthermore, cytotoxicity and biocompatibility tests were performed on human dermal fibroblasts cell line via XTT and LDH assay. It is shown that the scaffold improved and increased proliferation during in-vitro studies. Thus, results confirm the efficacy and potential of the hybrid nanofibrous scaffold for skin tissue engineering.

Electrosynthesis of >20 g/L H2O2 from Air

Hydrogen peroxide (HP) production via electrochemical oxygen reduction reaction (ORR-HP) is a critical reaction for energy storage and environmental remediation. The onsite production of high-concentration H₂O₂ using gas diffusion electrodes (GDEs) fed by air is especially attractive. However, many studies indicate that the air-GDE combination could not produce concentrated H₂O₂, as the [H₂O₂] leveled off or even decreased with the increasing reaction time. This study proves that the limiting factors are not the oxygen concentration in the air but the anodic and cathodic depletion of the as-formed H₂O₂. We proved that the anodic depletion could be excluded by adopting a divided electrolytic cell. Furthermore, we demonstrated that applying poly(tetrafluoroethylene) (PTFE) as an overcoating rather than a catalyst binder could effectively mitigate the cathodic decomposition pathways. Beyond that, we further developed a composite electrospun PTFE (E-PTFE)/carbon black (CB)/GDE electrode featuring the electrospun PTFE (E-PTFE) nanofibrous overcoating. The E-PTFE coating provides abundant triphase active sites and excludes the cathodic depletion reaction, enabling the production of >20 g/L H₂O₂ at a current efficiency of 86.6%. Finally, we demonstrated the efficacy of the ORR-HP device in lake water remediation. Cyanobacteria and microcystin-LR were readily removed along with the onsite production of H₂O₂.

Research progress, models and simulation of electrospinning technology: a review

In recent years, nanomaterials have aroused extensive research interest in the world's material science community. Electrospinning has the advantages of wide range of available raw materials, simple process, small fiber diameter and high porosity. Electrospinning as a nanomaterial preparation technology with obvious advantages has been studied, such as its influencing parameters, physical models and computer simulation. In this review, the influencing parameters, simulation and models of electrospinning technology are summarized. In addition, the progresses in applications of the technology in biomedicine, energy and catalysis are reported. This technology has many applications in many fields, such as electrospun polymers in various aspects of biomedical engineering. The latest achievements in recent years are summarized, and the existing problems and development trends are analyzed and discussed.

A Review on Porous Polymeric Membrane Preparation. Part II: Production Techniques with Polyethylene, Polydimethylsiloxane, Polypropylene, Polyimide, and Polytetrafluoroethylene

The development of porous polymeric membranes is an important area of application in separation technology. This article summarizes the development of porous polymers from the perspectives of materials and methods for membrane production. Polymers such as polyethylene, polydimethylsiloxane, polypropylene, polyimide, and polytetrafluoroethylene are reviewed due to their outstanding thermal stability, chemical resistance, mechanical strength, and low cost. Six different methods for membrane fabrication are critically reviewed, including thermally induced phase separation, melt-spinning and cold-stretching, phase separation micromolding, imprinting/soft molding, manual punching, and three-dimensional printing. Each method is described in details related to the strategy used to produce the porous polymeric membranes with a specific morphology and separation performances. The key factors associated with each method are presented, including solvent/non-solvent system type and composition, polymer solution composition and concentration, processing parameters, and ambient conditions. Current challenges are also described, leading to future development and innovation to improve these membranes in terms of materials, fabrication equipment, and possible modifications.

Electrospun Polytetrafluoroethylene Nanofibrous Membrane for High-Performance Self-Powered Sensors

Polytetrafluoroethylene (PTFE) is a fascinating electret material widely used for energy harvesting and sensing, and an enhancement in the performance could be expected by reducing its size into nanoscale because of a higher surface charge density attained. Hence, the present study demonstrates the use of nanofibrous PTFE for high-performance self-powered wearable sensors. The nanofibrous PTFE is fabricated by electrospinning with a suspension of PTFE particles in dilute polyethylene oxide (PEO) aqueous solution, followed by a thermal treatment at 350 °C to remove the PEO component from the electrospun PTFE-PEO nanofibers. The obtained PTFE nanofibrous membrane exhibits good air permeability with pressure drop comparable to face masks, excellent mechanical property with tensile strength of 3.8 MPa, and stable surface potential of - 270 V. By simply sandwiching the PTFE nanofibrous membrane into two pieces of conducting carbon clothes, a breathable, flexible, and high-performance nanogenerator (NG) device with a peak power of 56.25 μW is constructed. Remarkably, this NG device can be directly used as a wearable self-powered sensor for detecting body motion and physiological signals. Small elbow joint bending of 30°, the rhythm of respiration, and typical cardiac cycle are clearly recorded by the output waveform of the NG device. This study demonstrates the use of electrospun PTFE nanofibrous membrane for the construction of high-performance self-powered wearable sensors.

Waterproof and Breathable Electrospun Nanofibrous Membranes

Waterproof and breathable (W&B) membranes combine fascinating properties of resistance to liquid water penetration and transmitting of water vapor, playing a key role in addressing problems related to health, resources, and energy. Electrospinning is an efficient and advanced way to construct nanofibrous materials with easily tailored wettability and adjustable pore structure, therefore providing an ideal strategy for constructing W&B membranes. In this review, recent progress on electrospun W&B membranes is summarized, involving materials design and fabrication, basic properties of electrospun W&B membranes associated with waterproofness and breathability, as well as their applications. In addition, challenges and future trends of electrospun W&B membranes are discussed.

Emulsion Electrospinning of Polytetrafluoroethylene (PTFE) Nanofibrous Membranes for High-Performance Triboelectric Nanogenerators

Electrospinning is a simple, versatile technique for fabricating fibrous nanomaterials with the desirable features of extremely high porosities and large surface areas. Using emulsion electrospinning, polytetrafluoroethylene/polyethene oxide (PTFE/PEO) membranes were fabricated, followed by a sintering process to obtain pure PTFE fibrous membranes, which were further utilized against a polyamide 6 (PA6) membrane for vertical contact-mode triboelectric nanogenerators (TENGs). Electrostatic force microscopy (EFM) measurements of the sintered electrospun PTFE membranes revealed the presence of both positive and negative surface charges owing to the transfer of positive charge from PEO which was further corroborated by FTIR measurements. To enhance the ensuing triboelectric surface charge, a facile negative charge-injection process was carried out onto the electrospun (ES) PTFE subsequently. The fabricated TENG gave a stabilized peak-to-peak open-circuit voltage (V_oc) of up to ∼900 V, a short-circuit current density (J_sc) of ∼20 mA m^-2, and a corresponding charge density of ∼149 μC m^-2, which are ∼12, 14, and 11 times higher than the corresponding values prior to the ion-injection treatment. This increase in the surface charge density is caused by the inversion of positive surface charges with the simultaneous increase in the negative surface charge on the PTFE surface, which was confirmed by using EFM measurements. The negative charge injection led to an enhanced power output density of ∼9 W m^-2 with high stability as confirmed from the continuous operation of the ion-injected PTFE/PA6 TENG for 30 000 operation cycles, without any significant reduction in the output. The work thus introduces a relatively simple, cost-effective, and environmentally friendly technique for fabricating fibrous fluoropolymer polymer membranes with high thermal/chemical resistance in TENG field and a direct ion-injection method which is able to dramatically improve the surface negative charge density of the PTFE fibrous membranes.

Superoleophilic and Flexible Thermoplastic Polymer Nanofiber Aerogels for Removal of Oils and Organic Solvents

Chemical cross-linked poly(vinyl alcohol-co-ethylene) (EVOH) nanofiber aerogels (NFAs) were fabricated employing an economical and facile freeze-drying process. The manufactured chemical cross-linking nanofiber aerogel was successfully confirmed by scanning electron microscopy, attenuated total reflection-Fourier transform infrared spectrometer, and X-ray diffraction. The resulting aerogels showed high porosity (>99%), superior elasticity, elastic durability, high hydrophobicity, and superoleophilicity without any other hydrophobic modification. The cross-linked EVOH NFAs exhibited excellent absorption capacity (ranging from 45 to 102 times their own weight) when exposed to various oils and organic solvents, which was observed to be higher than that for most sorbents reported in the literature. Consequently, it is envisaged that the cross-linked EVOH NFA would play an important role in many fields of pollution removal.

Effect of electric field on the morphology and mechanical properties of electrospun fibers

Three kinds of spinnerets containing single needle, sharp and blunt cones were used to study the effect of electric field distribution on the morphology and mechanical properties of the as-prepared fibers.