Self-organized wrinkling patterns of a liquid crystalline polymer in surface wetting confinement

High-Definition Optophysical Image Construction Using Mosaics of Pixelated Wrinkles

Despite many efforts in structuring surfaces using mechanical instabilities, the practical application of these structures to advanced devices remains a challenging task due to the limited capability to control the local morphology. A platform that programs the orientation of mechanically anisotropic molecules is demonstrated; thus, the surface wrinkles, promoted by such instabilities, can be patterned in the desired manner. The optics based on a spatial light modulator assembles wrinkle pixels of a notably small dimension over a large area at fast fabrication speed. Furthermore, these pixelated wrinkles can be formed on curved geometries. The pixelated wrinkles can record images, which are naturally invisible, by mapping the gray level to the orientation of wrinkles. They can retrieve those images using the patterned optical phase retardation generated under the crossed polarizers. As a result, it is shown that the pixelated wrinkles enable new applications in optics such as image storage, informative labeling, and anti-counterfeiting.

Surface wrinkle formation by liquid crystalline polymers for significant light extraction enhancement on quantum dot light-emitting diodes

We propose an optimal outcoupling structure of a quantum-dot light-emitting diode (QLED) and present material properties based on numerical calculations via the ray-tracing method, in which light extraction properties are obtained according to the surface wrinkles on a substrate. After analyzing the designed microstructure elements, the optimal model was derived and applied to the QLEDs; consequently, the outcoupling efficiency enhanced by 31%. The liquid crystalline polymer forming the random surface wrinkles not only achieves an excellent light extraction through plasma crosslinking but also facilitates large-area processes. We propose an optical design rule for high-efficiency QLED design by analyzing the electro-optical efficiency, emission spectrum, and angular radiation pattern of the optical device.

Spontaneously Micropatterned Silk/Gelatin Scaffolds with Topographical, Biological, and Electrical Stimuli for Neuronal Regulation

Effective integration of stimulation and direction in bionic scaffolds by materials and microstructure design has been the focus in the advancement of nerve regeneration. Hydrogels are the most promising biomimicked materials used in developing nerve grafts, but the highly hydrated networks limit the fabrication of hydrogel materials into complex biomedical devices. Herein, facile lithography-free and spontaneously micropatterned techniques were used to fabricate a smart protein hydrogel-based scaffold, which carried topographical, electrical, and chemical induction for neural regulation. The synthesized tissue-mimicked silk-gelatin (SG)/polylactic acid bilayer system can self-form three-dimensional ordered corrugation micropatterns with well-defined dimensions (wavelength, λ) based on the stress-induced topography. Through magnetically and topographically guided deposition of the synthesized nerve growth factor-incorporated Fe₃O₄-graphene nanoparticles (GFPNs), a biologically and electrically conductive cell passage with one-dimensional directionality was constructed to allow for a controllable constrained geometric effect on neuronal adhesion, differentiation, and neurite orientation. Particularly, the SG with corrugation patterns of λ ≈ 30 μm resulted in the optimal cell adhesion and differentiation in response to the pattern guidance. Furthermore, the additional electrical stimulation applied on GFPN-deposited SG resulted in a 1.5-fold increase in the neurite elongation by day 7, finally leading to the neuronal connection by day 21. Such a hydrogel device with synergistic effects of physical and chemical enhancement on neuronal activity provides an expectable opportunity in the development of next-generation nerve conduits.

High Resolution Micro-patterning of Stretchable Polymer Electrodes through Directed Wetting Localization

A microarray of conducting polymer electrodes with high resolution and high pattern-fidelity is developed on a stretchable substrate through the directed wetting localization (DWL) by the differential hydrophobicity. The large difference in the surface energy between the wetting and dewetting regions serves as the major determinant of the pattern resolution and the pattern-fidelity, yielding the full surface coverage in the stretchable electrode array (SEA) with 30 μm in width. The electrical characteristics of the SEA are well preserved under different types of elastic deformations. All-solution-processed polymer light-emitting diodes (except for the cathode) based on our patterned stretchable electrodes show no appreciable degradation of the performance under stretching. The DWL provides a simple and effective way of building up diverse stretchable electrical and optoelectronic devices in advanced wearable and bio-integrated electronics.

Cumulative energy analysis of thermally-induced surface wrinkling of heterogeneously multilayered thin films

Wrinkling is a well-known example of instability-driven surface deformation that occurs when the accumulated compressive stress exceeds the critical value in multilayered systems. A number of studies have investigated the instability conditions and the corresponding mechanisms of wrinkling deformation. Force balance analysis of bilayer systems, in which the thickness of the capping layer is importantly considered, has offered a useful approach for the quantitative understanding of wrinkling. However, it is inappropriate for multilayer wrinkling (layer number > 3) consisting of heterogeneous materials (e.g. polymer/metal or inorganic), in which the thickness variation in the substrate is also crucial. Therefore, to accommodate the additive characteristics of multilayered systems, we thermally treated tri- or quad-layer samples of polymer/metal multilayers to generate surface wrinkles and used a cumulative energy balance analysis to consider the individual contribution of each constituent layer. Unlike the composite layer model, wherein the thickness effect of the capping layer is highly overestimated for heterogenously stacked multilayers, our approach precisely reflects the bending energy contribution of the given multilayer system, with results that match well with experimental values. Furthermore, we demonstrate the feasibility of this approach as a metrological tool for simple and straightforward estimation of the thermomechanical properties of polymers, whereby a delicate change in the Young's modulus of a thin polymeric layer near its glass transition temperature can be successfully monitored.

Competitive concurrence of surface wrinkling and dewetting of liquid crystalline polymer films on non-wettable substrates

Polymeric thin films coated on non-wettable substrates undergo film-instabilities, which are usually manifested as surface deformation in the form of dewetting or wrinkling. The former takes place in fluidic films, whereas the latter occurs in solid films. Therefore, there have rarely been reports of systems involving simultaneous deformations of dewetting and wrinkling. In this study, we propose polymeric thin films of liquid crystalline (LC) mesogens prepared on a non-wettable Si substrate and apply a treatment of plasma irradiation to form a thin polymerized layer at the surface. The resulting compressive stress generated in the surface region drives the formation of wrinkles, while at the same time, dipolar attraction between LC molecules induces competitive cohesive dewetting. Intriguing surface structures were obtained whereby dewetting-like hole arrays are nested inside the randomly propagated wrinkles. The structural features are readily controlled by the degree of surface cross-linking, hydrophilicity of the substrates, and the LC film thickness. In particular, dewetting of LC mesogens is observed to be restricted to occur at the trough regions of wrinkles, exhibiting the typical behavior of geometrically confined dewetting. Finally, wrinkling-dewetting mixed structures are separated from the substrate in the form of free standing films to demonstrate the potential applicability as membranes.