Effect of friction on the peeling test at zero-degrees

Understanding the role of crosslink density and linear viscoelasticity on the shear failure of pressure-sensitive-adhesives

Pressure-sensitive-adhesives (PSAs) are ubiquitous in electronic, automobile, packaging, and biomedical applications due to their ability to stick to numerous surfaces without undergoing chemical reactions. Although these materials date back to the 1850s with the development of surgical tapes based on natural rubber, their resistance to shear loads remains challenging to predict from molecular design. This work investigates the role of crosslink density on the shear resistance of model PSAs based on poly(2-ethylhexyl acrylate-co-acrylic acid) physically crosslinked with aluminum acetylacetonate. The key result is that crosslinking PSAs leads to notable stress concentrations ahead of the peel front, as well as a transition from cohesive to adhesive failure. The shear stress distributions, as evaluated by means of a linearly viscoelastic shear lag model, suggest that this transition is related to the evolution of the ratio of the load transfer length to the bond length as dictated by the mechanical properties of the backing and adhesive layers, and the geometry of the tape.

Stiff skin, soft core: soft backings enhance the conformability and friction of fibre-reinforced adhesives

Biomimetic adhesives with a stiff fibre-reinforced base layer generate strong attachment, even without bioinspired micropatterning of the contact surface. However, current fibre-reinforced adhesive designs are still less versatile with respect to substrate variability than their biological counterparts. In this study, we enhance the comformability of a fibre-reinforced adhesive on curved substrates by adding bioinspired soft backings. We designed and fabricated soft backing variations (polyurethane foams and silicone hydroskeletons) with varying compressive stiffnesses that mimic the soft viscoelastic structures in the adhesive appendages of tree frogs, geckos and other animals. The backings were mounted on a smooth silicone layer enforced with a polyester mesh, and we experimentally investigated the contact area and friction performance of these adhesives on a curved substrate. The results show that the contact area and friction created by a fibre-reinforced adhesive with a soft backing in contact with a non-flat substrate scale inversely with backing stiffness. The integration of stiff fibre-reinforcement with a compressible backing represents an important step in bringing bioinspired adhesives out of the laboratory and into the real world, for example in soft robotic grippers. Moreover, our findings stimulate further research into the role of soft tissues in biological adhesive systems.

A mechanics-based approach to realize high–force capacity electroadhesives for robots

Materials with electroprogrammable stiffness and adhesion can enhance the performance of robotic systems, but achieving large changes in stiffness and adhesive forces in real time is an ongoing challenge. Electroadhesive clutches can rapidly adhere high stiffness elements, although their low force capacities and high activation voltages have limited their applications. A major challenge in realizing stronger electroadhesive clutches is that current parallel plate models poorly predict clutch force capacity and cannot be used to design better devices. Here, we use a fracture mechanics framework to understand the relationship between clutch design and force capacity. We demonstrate and verify a mechanics-based model that predicts clutch performance across multiple geometries and applied voltages. On the basis of this approach, we build a clutch with 63 times the force capacity per unit electrostatic force of state-of-the-art electroadhesive clutches. Last, we demonstrate the ability of our electroadhesives to increase the load capacity of a soft, pneumatic finger by a factor of 27 times compared with a finger without an electroadhesive.

Nonlinear amplification of adhesion forces in interleaved books

It is nearly impossible to separate two interleaved phonebooks by pulling their spines. The very slight force exerted by the outer sheets of the assembly is amplified as the exponential of the square of the number of sheets, meaning that even a small number of sheets can create a highly resistant system. We present a systematic and detailed study of the influences of the normal external force and the geometrical parameters of the booklets on the assembly strength. We conclude that the paper-paper adhesion force between the two outer sheets, on the order of a few [Formula: see text],  is the one amplified by the interleaved-book system. The two-phonebook experiment-which has attracted the attention of students and the non-scientific public all around the world as an outstanding demonstration of the strength of friction-appears to also be a spectacular macroscopic manifestation of the microscopic coupling of friction and adhesion.

Adhesion of a tape loop

In this work, we revisit experimentally and theoretically the mechanics of a tape loop. Using primarily elastic materials (polydimethylsiloxane, PDMS, or polycarbonate, PC) and confocal microscopy, we monitor the shape as well as the applied forces during an entire cycle of compression and retraction of a half-loop compressed between parallel glass plates. We observe distinct differences in film shape during the cycle; points of equal applied force or equal plate separation differ in shape upon compression or retraction. To model the adhesion cycle in its entirety, we adapt the 'Sticky Elastica' of [T. J. W. Wagner et al., Soft Matter, 2013, 9, 1025-1030] to the tape loop geometry, which allows a complete analytical description of both the force balance and the film shape. We show that under compression the system is generally not sensitive to interfacial interactions, whereas in the limit of large separation of the confining parallel plates during retraction the system is well described by the peel model. Ultimately, we apply this understanding to the measurement of the energy release rate of a wide range of different cross-linker ratio PDMS elastomer half-loops in contact with glass. Finally, we show how the model illuminates an incredibly simple adhesion measurement technique, which only requires a ruler to perform.

Mechanics of an adhesive tape in a zero degree peel test: effect of large deformation and material nonlinearity

The common pressure sensitive adhesive (PSA) tape is a composite consisting of a stiff backing layer and a soft adhesive layer. A simple and common way to test how adhesive tapes respond to large shear deformations is the zero degree peel test. Because the backing is very stiff compared to the adhesive layer, the region where the adhesive layer is subjected to large shear can be hundreds of times its thickness. We use a large deformation hyperelastic model to study the stress and deformation fields in the adhesive layer in this test. We present a closed-form solution for the stress field in the adhesive layer and use this solution to determine how load is transferred from the backing layer to the adhesive. Our analytical model is then compared with finite element results, and except for a small region near the peel front, the predicted stress and deformation agree well with the finite element model. Interestingly, we find very different results from the classical linear theory established by Kaelble. In particular for large deformations, our analysis shows that the lateral stresses (parallel to the rigid substrate) are much larger than the shear stress in the adhesive layer. The discrepancy in the stress state and the deformation state with the linear theory is particularly large near the peel front, which we study with a finite element model. These new results will be very useful to interpret experiments and in particular to identify the high stress regions where failure is likely to initiate in zero-degree peel tests also called shear resistance tests in the PSA industry.

Understanding the influence of silicone elastomer properties on wedge-shaped microstructured dry adhesives loaded in shear

Anisotropic, gecko-inspired, microstructured adhesives are one of the most promising solutions for many applications in robotics and biomedical applications that require controllable adhesives to grip flat surfaces. In such adhesives, normal adhesion is negligible when loaded solely in the normal direction, but becomes available when the adhesive is loaded in shear first. However, much remains to be learned regarding the friction and failure mechanisms of microstructures loaded in shear. In response, we analysed the load-displacement profiles of wedge-shaped microstructured adhesives comprised of nine different silicone elastomers and their mixtures loaded in shear. The results show that the friction profile depends on at least three factors related to material properties: interfacial adhesion strength in the normal direction (work of separation), elastic modulus and the sample's imperfections (e.g. contamination, misalignment and moulding errors). Moreover, the work of separation influences the maximum friction load such that for materials with the same elastic modulus, the strongest interfacial adhesion yields the lowest friction force. To explain this, we suggest that strongly adhering materials will lead to a macroscopic frictional sliding of the array rather than previously reported stick-slip behaviour.

Revisiting the generalized scaling law for adhesion: role of compliance and extension to progressive failure

A generalized scaling law, based on the classical fracture mechanics approach, is developed to predict the bond strength of adhesive systems. The proposed scaling relationship depends on the rate of change of debond area with compliance, rather than the ratio of area to compliance. This distinction can have a profound impact on the expected bond strength of systems, particularly when the failure mechanism changes or the compliance of the load train increases. Based on the classical fracture mechanics approach for rate-independent materials, the load train compliance should not affect the force capacity of the adhesive system, whereas when the area to compliance ratio is used as the scaling parameter, it directly influences the bond strength, making it necessary to distinguish compliance contributions. To verify the scaling relationship, single lap shear tests were performed for a given pressure sensitive adhesive (PSA) tape specimens with different bond areas, number of backing layers, and load train compliance. The shear lag model was used to derive closed-form relationships for the system compliance and its derivative with respect to the debond area. Digital image correlation (DIC) is implemented to verify the non-uniform shear stress distribution obtained from the shear lag model in a lap shear geometry. The results obtained from this approach could lead to a better understanding of the relationship between bond strength and the geometry and mechanical properties of adhesive systems.

Large strain viscoelastic dissipation during interfacial rupture in laminated glass

In the dynamic rupture of laminated glass, it is essential to maximize energy dissipation. To investigate the mechanisms of energy dissipation, we have experimentally studied the delamination and stretching of a polymeric viscoelastic interlayer sandwiched between glass plates. We find that there is a velocity and temperature domain in which delamination fronts propagate in a steady state manner. At lower velocities, fronts are unstable, while at higher velocities, the polymer ruptures. Studying the influence of the interlayer thickness, we have shown that the macroscopic work of fracture during the delamination of the interlayer can be divided in two main components: (1) a near crack work of fracture which is related to the interfacial rupture and to the polymer deformation in the crack vicinity. (2) A bulk stretching work, which relates to the stretching of the interlayer behind the delamination front. Digital image correlation measurements showed that the characteristic length scale over which this stretching occurs is of the order of the interlayer thickness. Finally, an estimate of the bulk stretching work was provided, based on a simple uniaxial tensile test.