Design of carboxymethyl cellulose/alginate aerogels with anti-fouling and light-driven self-cleaning for enhanced oily wastewater remediation

With the increase of oily wastewater discharge and the growing demand for clean water supply, high throughput green materials for oil-water separation with anti-pollution and self-cleaning ability are urgently needed. Herein, the polysaccharide-based composite aerogels of CMC/SA@TiO2-MWCNTs (CSTM) with fast photo-driven self-cleaning ability have been prepared by a simple freeze-drying and ionic cross-linking strategy. The introduction of TiO2 /MWCNTs nanocomposites effectively improves the underwater oleophobic and mechanical properties of polysaccharide aerogels and enables their photo-driven self-cleaning ability for efficient oil-water separation and purification of complex oily wastewater. For immiscible oil-water mixtures, a high separation flux of about 7650 L m-2 h-1 and a separation efficiency of up to 99.9 % was obtained. For surfactant-stabilized oil-in-water emulsion, a flux of 3952 L m-2 h-1 was achieved with a separation efficiency of up to 99.3 %. More importantly, the excellent photoluminescent self-cleaning ability and low oil adhesion contribute to the high contamination resistance, excellent reusability, and robust durability of CSTM aerogel. With the advantages of simple preparation, remarkable performance, and recyclability, this aerogel is expected to provide a green, economical, and scalable solution for the purification of oily wastewater.

Highly compressible and hydrophobic nanofibrillated cellulose aerogels for cyclic oil/water separation

Nanofibrillated cellulose (NFC)-based aerogels are ideal oil-sorbent materials, but the poor structural stability and hydrophilicity restrain their practical applications in the fields of oil/water separation. In the present work, we report a facile strategy for constructing a hydrophobic nanofibrillated cellulose aerogel for cyclic oil/water separation. Briefly, an aerogel matrix of C-g-PEI with multiple cross-linked network structures was constructed via the combined use of oxidized-NFC (ONC), polyethyleneimine (PEI), and ethylene glycol diglycidyl ether (EGDE), followed by rapid in situ deposition of poly(methyl trichlorosilane) (PMTS) through a low-temperature gas-solid reaction. The resulting ONC-based aerogel (C-g-PEI-PMTS) exhibits the advantages of ultralight (53.80 mg/cm³), high porosity (95.73 %), hydrophobicity (contact angle of 130.0°) and remarkable elasticity (95.86 %). Meanwhile, the composite aerogel of C-g-PEI-PMTS is extremely suitable for oil sorption-desorption by a simple mechanical squeezing method. After 10 cycles of sorption-desorption, the sorption capacity of the aerogel towards various oils reached almost the same level as in the first cycle. The filtration separation efficiency for the trichloromethane-water mixtures remained at 99 % after 50 cycles, demonstrating encouraging reusability. In summary, an efficient strategy to prepare NFC-based aerogel with highly compressible and hydrophobic properties is developed, which expands the applications of NFC in the fields of oil/water separation.

Multi-energies assisted and all-weather recovery of crude oil by superhydrophobic melamine sponge

Efficient and safe recovery of high-viscosity marine crude oil spills is still a worldwide challenge. High-viscosity crude oil is difficult to be removed by traditional adsorbent materials. Although some recent developments in photothermal or electric-thermal oil-absorbing materials, the vertical heat transfer inside and the potential hazard of electrical leakage are difficult to be guaranteed. In order to overcome these problems, we polymerized dopamine (DA) in situ on the skeleton surface of the commercial melamine sponge (MS), and further coated the full-wavelength light-absorbing Fe₃O₄ NPs-Graphene (HF-G) on it to obtain the superhydrophobic sponge with excellent photothermal conversion effect, heat conductivity and magnetic heating capabilities (HF-G/PDA@MS). When the thickness of sponge is 5 mm, the HF-G/PDA@MS shows excellent vertical heat conductivity ability, and can absorb about 80 g/g. It also can be combined with an extra electric-heating device to achieve continuous heating to reduce the viscosity and recover crude oil at night or extreme weather. In addition, the temperature of HF-G/PDA@MS can reach about 40 °C by electromagnetic induction heater, indicating that we can use multiple energies-assisted modes to heat the HF-G/PDA@MS to. This work provides a promising solution and theoretical support for all-weather solving offshore crude oil spills pollution and recovery.

A review on the effectiveness of nanocomposites for the treatment and recovery of oil spill

The introduction of unintended oil spills into the marine ecosystem has a significant impact on aquatic life and raises important environmental concerns. The present review summarizes the recent studies where nanocomposites are applied to treat oil spills. The review deals with the techniques used to fabricate nanocomposites and identify the characteristics of nanocomposites beneficial for efficient recovery and treatment of oil spills. It classifies the nanocomposites into four categories, namely bio-based materials, polymeric materials, inorganic-inorganic nanocomposites, and carbon-based nanocomposites, and provides an insight into understanding the interactions of these nanocomposites with different types of oils. Among nanocomposites, bio-based nanocomposites are the most cost-effective and environmentally friendly. The grafting or modification of magnetic nanoparticles with polymers or other organic materials is preferred to avoid oxidation in wet conditions. The method of synthesizing magnetic nanocomposites and functionalization polymer is essential as it influences saturation magnetization. Notably, the inorganic polymer-based nanocomposite is very less developed and studied for oil spill treatment. Also, the review covers some practical considerations for treating oil spills with nanocomposites. Finally, some aspects of future developments are discussed. The terms "Environmentally friendly," "cost-effective," and "low cost" are often used, but most of the studies lack a critical analysis of the cost and environmental damage caused by chemical alteration techniques. However, the oil and gas industry will considerably benefit from the stimulation of ideas and scientific discoveries in this field.

Mechanically Tough and Regenerable Antibacterial Nanofibrillated Cellulose-Based Aerogels for Oil/Water Separation

Nanofibrillated cellulose (NFC)-based aerogels have been widely used for various applications. However, the disadvantages of poor structural stability, low mechanical toughness, and easy contamination by bacteria hinder their large-scale application. In this work, 3-(3'-acrylicacidpropylester)-5,5-dimethyl hydantoin (APDMH) was grafted on oxidized NFC (ONC) to prepare antibacterial poly(APDMH)-g-ONC (PAC). PAC and poly(ethyleneimine) (PEI) were chemically cross-linked using 3-glycidoxypropyltrimethox (GPTMS), aiming at constructing a PAC-g-PEI aerogel with multiple network structures. The mechanical behaviors of composite aerogel and oil/water separation performances under different conditions were investigated. PAC-g-PEI aerogel exhibits outstanding fatigue resistance (>50 cycles of compression) and superior elasticity (96.76% height recovery after five compression-release cycles at 50% strain). The obtained superhydrophilic and underwater-oleophobic properties endow the aerogel with excellent oil/water separation performances, achieving a satisfactory separation efficiency of over 99% and flux of over 9500 L·m^-2·h^-1. Furthermore, the chlorinated aerogel of PAC-g-PEI-Cl shows highly efficient and rechargeable antibacterial properties, can inactivate 6.72-log Escherichia coli and 6.60-log Staphylococcus aureus within 10 min, and can still kill all inoculated bacteria after 50 cycles. In addition, PAC-g-PEI-Cl aerogel can inhibit biofilm formation, making it a promising candidate for highly efficient oil/water separation applications in diverse harsh conditions.

Fabrication of graphene-based porous materials: traditional and emerging approaches

The anisotropic nature of ‘graphenic’ nanosheets enables them to form stable three-dimensional porous materials. The use of these porous structures has been explored in several applications including electronics and batteries, environmental remediation, energy storage, sensors, catalysis, tissue engineering, and many more. As method of fabrication greatly influences the final pore architecture, and chemical and mechanical characteristics and performance of these porous materials, it is essential to identify and address the correlation between property and function. In this review, we report detailed analyses of the different methods of fabricating porous graphene-based structures – with a focus on graphene oxide as the base material – and relate these with the resultant morphologies, mechanical responses, and common applications of use. We discuss the feasibility of the synthesis approaches and relate the GO concentrations used in each methodology against their corresponding pore sizes to identify the areas not explored to date.

Due to their anisotropic nature, graphene nanosheets can be used to form 3-dimensional porous materials using template-free and template-directed methodologies. These fabrication strategies are found to influence the properties of the final structure.

Biomimetic superelastic sodium alginate-based sponges with porous sandwich-like architectures

Design and fabrication of structurally optimized three-dimensional porous materials are highly desirable for engineering applications. Herein, through a facile bidirectional freezing technique, we prepared superelastic biomass sponges in air and underwater, which possess biomimetic porous sandwich-like architectures with lamellar layers interconnected by porous microstructures, similar to the structure of rice stems. This distinctive architecture was obtained by incorporating Typha orientalis fibers (TOFs) and graphene oxide (GO) nanosheets into sodium alginate (SA) matrix, in which SA flakes and GO nanosheets were intimately grown along TOFs. The porous sandwich-like microstructure allows stress to be distributed throughout the lamellar to avoid stress concentration and endows SA/TOFs/GO sponge with excellent mechanical compressibility and recoverability. Especially, underwater superelasticity and superoleophobicity of the sponge facilitates removal of water-miscible contaminants or oil/water separation with high efficiency. This novel strategy for the design biomimetic architecture of superelastic biomass sponge can promote its application for protecting environment.

Superelastic Polyimide Nanofiber-Based Aerogels Modified with Silicone Nanofilaments for Ultrafast Oil/Water Separation

Nanofiber membranes via electrospinning with layered structures are frequently used for oil/water separation, thanks to their unique properties. However, challenges that involve nanofibrous membranes still remain, such as high energy consumption and unfavorable transport properties because of the densely compact structure. In this study, superelastic and robust nanofiber-based aerogels (NFAs) with a three-dimensional (3D) structure as well as tunable porosity were prepared using polyimide (PI) nanofibers via a freeze-drying process followed by the solvent-vapor treatment. The porous NFAs were further modified using trichloromethylsilane (TCMS) to generate silicone nanofilaments (SiNFs) on the surface of the PI nanofibers, which could enhance the hydrophobicity (water contact angle 151.7°) of the NFAs. The corresponding superhydrophobic NFAs exhibited ultralow density (<10.0 mg m^-3), high porosity (>99.0%), and rapid recovery under 80% compression strain. SiNFs-coated NFAs (SiNFs/NFAs) could also collect a wide range of oily solvents with high absorption capacities up to 159 times to their own weight. Moreover, surfactant-stabilized water-in-oil emulsions could also be efficiently separated (up to 100%) under the driving force of gravity, making it a promising energy-efficient technology. Additionally, SiNFs/NFAs maintained high separation efficiency throughout five separation-recovery cycles, indicating the potential of SiNFs/NFAs in the field of oil/water separation, sewage treatment, as well as oily fume purification.

Recent Progress on Nanocellulose Aerogels: Preparation, Modification, Composite Fabrication, Applications

The rapid development of modern industry and excessive consumption of petroleum-based polymers have triggered a double crisis presenting a shortage of nonrenewable resources and environmental pollution. However, this has provided an opportunity to stimulate researchers to harness native biobased materials for novel advanced materials and applications. Nanocellulose-based aerogels, using abundant and sustainable cellulose as raw material, present a third-generation of aerogels that combine traditional aerogels with high porosity and large specific surface area, as well as the excellent properties of cellulose itself. Currently, nanocellulose aerogels provide a highly attention-catching platform for a wide range of functional applications in various fields, e.g., adsorption, separation, energy storage, thermal insulation, electromagnetic interference shielding, and biomedical applications. Here, the preparation methods, modification strategies, composite fabrications, and further applications of nanocellulose aerogels are summarized, with additional discussions regarding the prospects and potential challenges in future development.

Improving konjac glucomannan-based aerogels filtration properties by combining aerogel pieces in series with different pore size distributions

The pore size distribution of konjac glucomannan (KGM)-based aerogels seriously impacted the air filtration efficiency and filtration resistance. This study aimed to investigate the pore size distribution control of KGM-based aerogels through total solid concentration of the sol and to improve the filtration performance by preparing aerogel stacks, which were made by combining KGM-based aerogels with different pore size distribution (range: 0-180 μm). Results indicated that with increased total solid concentration from 50% to 100% of the origin formulae, aerogel pore size became smaller and the porosity was decreased for all the three sample formulae. Meanwhile, the aerogel mechanical property and filtration efficiency were both strengthened with increased total solid concentration, but the air resistance became significantly higher. The changing extent and rule were influenced by the sample components (KGM, starch, gelatin, wheat straw). The aerogel stacks prepared by in series combining the aerogel pieces with different pore size distribution (from large size to small size) was found to improve filtration efficiency (e.g. from 70% to 80% for K1G2S4WS2) and significantly lower the air resistance (e.g. from 270 Pa to 190 Pa for K1G2S4WS2). This study could guide the filtration performance improvement of aerogels.

Engineering a Biopolymer-Based Ultrafast Permeable Aerogel Membrane Decorated with Task-Specific Fe-Al Nanocomposites for Robust Water Purification

The present work demonstrates an innovative strategy for robust water purification using an engineered aerogel membrane fabricated from biopolymers and task-specific Fe-Al-based nanocomposites. The as-prepared ethylenediaminetetraacetate dianhydride cross-linked chitosan- and agarose (7:3 weight ratio)-based aerogel membrane decorated with α-FeOOH- and γ-AlOOH-based nanocomposites was characterized using various analytical tools, which suggested formation of a highly stable network interconnected through covalent and electrostatic interactions. The optimized bionanocomposite-based aerogel (BNC-AG-0.1) membrane showed macroporous and partial unidirectional short-range channels with an ultralow density of 0.021 g·m^-2, a high swelling ratio of 1974%, and a remarkable pure water flux of 19,228 L·m^-2·h^-1 (>6-fold higher flux compared to the reported aerogel membranes). The aerogel membranes were successfully utilized for purification of diverse pollutants such as dyes, emerging pollutants (EPs), arsenate, and fluoride in a continuous flow method under gravitational force. The BNC-AG-0.1 membrane exhibits high rejection (95-98.6%) for both cationic and anionic dyes with a flux rate of 1150-1375 L·m^-2·h^-1 and a rejection of 89-92% for EPs with a flux rate of 1098-1165 L·m^-2·h^-1. Moreover, the BNC-AG-0.1 membrane showed a q_max of 102.45 mg·g^-1 (at pH 6.5) for As(V) with >93% rejection at a flow rate of 1000 L·m^-2·h^-1. Furthermore, the aerogel membrane showed an excellent removal efficiency (92%) of arsenic up to the 10th cycle and hence demonstrated as a potential adsorption-based membrane for arsenic-free potable water. On the other hand, the BNC-AG-0.1 membrane showed a q_max of 81.56 mg·g^-1 (at pH 6.5) for F^- removal with >99% rejection at a flow rate of 250 L·m^-2·h^-1. When applied for real-water purification, approximately 4734 L of safe drinking water (the F^- concentration is less than the WHO permissible limit) per square meter of the aerogel membrane can be obtained with a flux rate of 250 L·m^-2·h^-1. Overall, the prepared aerogel membrane showed robust removal of a variety of contaminants with ultrafast water permeation and established excellent recyclability.

Zwitterionic Cellulose Nanofibrils with High Salt Sensitivity and Tolerance

To improve the salt tolerance/sensitivity of cellulose nanofibrils (CNFs), zwitterionic cellulose nanofibrils (ZCNFs) were prepared from softwood bleached kraft pulp fibers via a sequential process of anionic modification with 2,2,6,6-tetramethylepiperidin-1-oxyl (TEMPO)-mediated oxidation, cationic modification with (2,3-epoxypropyl) trimethylammonium chloride (EPTMAC), and high-pressure homogenization. To produce ZCNFs with different contents of cation group, EPTMAC loadings of 0.15 to 1.15 g/g fiber were explored during cationization. The obtained ZCNFs were characterized by Fourier transform infrared spectroscopy (FT-IR), X-ray photoelectron spectra (XPS), thermogravimetric analysis (TGA), transmission electron microscopy (TEM), and rheological measurements. The salt tolerance of the ZCNFs was investigated by adding mixed salts into the ZCNF dispersions. The results demonstrated that the ZCNFs with both anionic and cationic charges were produced. Compared with the TEMPO-mediated oxidized cellulose nanofibrils (TOCNFs), the ZCNFs exhibited an excellent "salt-thickening" behavior under the studied salt concentrations (2-24% w/w). Moreover, increasing the content of the cation group increased the salt tolerance/sensitivity of ZCNFs. This work demonstrated that introducing cationic charges to the anionic charged TOCNFs imparts the produced ZCNFs with excellent salt sensitivity and tolerance, which could expand the application of nanocellulose in oil recovery or wastewater treatment.

Research Progress and Prospects of Marine Oily Wastewater Treatment: A Review

Oily wastewater from shipping waste and marine accidents have seriously polluted the marine environment and brought great harm to human production and health. With the increasing awareness of environmental protection, the treatment of marine oily wastewater has attracted extensive attention from the international community. Marine oily wastewater has various forms and complex components, so its treatment technology faces great challenges. Sources, types, supervision, and treatment of marine oily wastewater are introduced in this paper. The research progress of marine and ship’s oily wastewater treatment technologies in recent years are reviewed from the perspectives of physical treatment, chemical treatment, biological treatment, and combined treatment, respectively. Principles and characteristics of all kinds of technologies were analyzed. In addition, this paper shows that multiple processing technologies used in combination for the purpose of high efficiency, environmental protection, economy, and energy conservation are the future development trend.

Chitosan/ nanofibrillated cellulose aerogel with highly oriented microchannel structure for rapid removal of Pb (II) ions from aqueous solution

Among the heavy metal ions, Pb (II) can cause serious diseases in the nervous and cardiovascular systems even at an ultralow concentration. Nowadays, various materials with high adsorption capacity have been developed for heavy metal ions adsorption. However, most of them have a low adsorption rate and may take a long time to achieve adsorption equilibrium. In this work, chitosan (CS)/ nanofibrillated cellulose (NFC) aerogel with oriented microchannel structure was developed via a directional freeze-drying approach. The structure of the CS/NFC aerogel was characterized and its adsorption performance for Pb (II) was also investigated. The results reveal that the maximum adsorption capacity for Pb (II) is 252.6 mg g^-1, much higher than most chitosan-based adsorbents reported in the literature. More impressively, the developed aerogel takes only 5 min to achieve 85% of equilibrium adsorption capacity for Pb (II) due to its highly oriented microchannel structure. Furthermore, the aerogel maintains a high removal efficiency (>85%) after 5 adsorption-desorption cycles. The obtained results demonstrate that the as-prepared CS/NFC aerogel can be used as an effective adsorbent for Pb (II) removal from aqueous solution.

Superwetting Polymeric Three Dimensional (3D) Porous Materials for Oil/Water Separation: A Review

Oil spills and the emission of oily wastewater have triggered serious water pollution and environment problems. Effectively separating oil and water is a world-wide challenge and extensive efforts have been made to solve this issue. Interfacial super-wetting separation materials e.g., sponge, foams, and aerogels with high porosity tunable pore structures, are regarded as effective media to selectively remove oil and water. This review article reports the latest progress of polymeric three dimensional porous materials (3D-PMs) with super wettability to separate oil/water mixtures. The theories on developing super-wetting porous surfaces and the effects of wettability on oil/water separation have been discussed. The typical 3D porous structures (e.g., sponge, foam, and aerogel), commonly used polymers, and the most reported techniques involved in developing desired porous networks have been reviewed. The performances of 3D-PMs such as oil/water separation efficiency, elasticity, and mechanical stability are discussed. Additionally, the current challenges in the fabrication and long-term operation of super-wetting 3D-PMs in oil/water separation have also been introduced.

A robust superhydrophobic TiO2 NPs coated cellulose sponge for highly efficient oil-water separation

Oil-water separation has recently become a worldwide concern because of the increasing oil spill accidents and industrial oily wastewater generation. Herein, a facile method with the combined superhydrophobic coating and adhesive was used to fabricate superhydrophobic TiO₂ NPs coated cellulose sponge. The developed materials exhibited excellent superhydrophobicity (WCA = 171°) and superoleophilicity (OCA = 0°), which can separate a variety of oil-water mixtures, including chloroform, toluene, kerosene and other contaminations. A high separation efficiency up to 98.5% for chloroform-water mixture was achieved when used for gravity-driven oil/water separation test. More importantly, the as-prepared samples exhibited excellent chemical stability and mechanical abrasion resistance even towards various corrosive oil/water mixtures (such as strong acid, alkali solution and salt-water environment) or a strong abrasion by aluminium oxide sandpaper of 600 mesh. In addition, the separation efficiency remained above 93% even after 40 scratch cycles, and the materials could be reused with a stable hydrophobicity, indicating a strong potential for industrial application.

A robust salt-tolerant superoleophobic alginate/graphene oxide aerogel for efficient oil/water separation in marine environments

Marine pollution caused by frequent oil spill accidents has brought about tremendous damages to marine ecological environment. Therefore, the facile large-scale preparation of three-dimensional (3D) porous functional materials with special wettability is in urgent demand. In this study, we report a low-cost and salt-tolerant superoleophobic aerogel for efficient oil/seawater separation. The aerogel is prepared through incorporating graphene oxide (GO) into alginate (ALG) matrix by using a facile combined freeze-drying and ionic cross-linking method. The 3D structure interconnected by ALG and GO ensures the high mechanical strength and good flexibility of the developed aerogel. The rough microstructure combined with the hydrophilicity of the aerogel ensures its excellent underwater superoleophobic and antifouling properties. High-content polysaccharides contained in the aerogel guarantees its excellent salt-tolerant property. More impressively, the developed aerogel can retain its underwater superoleophobicity even after 30 days of immersion in seawater, indicating its good stability in marine environments. Furthermore, the aerogel could separate various oil/water mixtures with high separation efficiency (>99%) and good reusability (at least 40 cycles). The facile fabrication process combined with the excellent separation performance makes it promising for practical applications in marine environments.

Versatile fabrication of a superhydrophobic and ultralight cellulose-based aerogel for oil spillage clean-up

To deal with marine oil spillage and chemical leakage issues, a highly efficient absorbent (cellulose based aerogel) with a low density (ρ < 0.034 g cm⁻³, φ > 98.5%) and high mechanical strength was fabricated via a novel physical–chemical foaming method, plasma treatment and subsequent silane modification process.