Thermally induced phase separation in levitated polymer droplets

Eco-Friendly Lithium Separators: A Frontier Exploration of Cellulose-Based Materials

Lithium-ion batteries, as an excellent energy storage solution, require continuous innovation in component design to enhance safety and performance. In this review, we delve into the field of eco-friendly lithium-ion battery separators, focusing on the potential of cellulose-based materials as sustainable alternatives to traditional polyolefin separators. Our analysis shows that cellulose materials, with their inherent degradability and renewability, can provide exceptional thermal stability, electrolyte absorption capability, and economic feasibility. We systematically classify and analyze the latest advancements in cellulose-based battery separators, highlighting the critical role of their superior hydrophilicity and mechanical strength in improving ion transport efficiency and reducing internal short circuits. The novelty of this review lies in the comprehensive evaluation of synthesis methods and cost-effectiveness of cellulose-based separators, addressing significant knowledge gaps in the existing literature. We explore production processes and their scalability in detail, and propose innovative modification strategies such as chemical functionalization and nanocomposite integration to significantly enhance separator performance metrics. Our forward-looking discussion predicts the development trajectory of cellulose-based separators, identifying key areas for future research to overcome current challenges and accelerate the commercialization of these green technologies. Looking ahead, cellulose-based separators not only have the potential to meet but also to exceed the benchmarks set by traditional materials, providing compelling solutions for the next generation of lithium-ion batteries.

Phase separation and physico-chemical processes at microscopic and macroscopic levels in MWCNT laden polymer blends using a unique droplet based architecture

We propose a unique contact-free droplet based architecture in which thermally induced instabilities can be used to precisely alter the phase separation behavior in a dynamically asymmetric polymer blend (solution of PS/PVME in toluene) by controlling the external heating rates and concentration of added nanoparticles (multi-walled carbon nanotube particles, MWCNTs). In addition, by tuning the heating rates, distinctly different macroscopic morphologies (hollow shell or globular mass) can be obtained as a final structure in such droplets. Furthermore, the process of separation is temporally aggravated by several orders (about 3-5 orders) as compared to the traditional bulk processing techniques (thin film of blends). Faster production rate and high throughput promise a new spray-based architecture for producing phase separated structures. Addition of MWCNTs in the polymer blend delays the separation phenomenon as it interacts with the polymers and alters the stability criteria. Furthermore, addition of nanoparticles also introduces a different mode of instability at higher external heating rates. Heat accumulation due to particles causes boiling of the solvent (toluene) trapped inside the droplet which leads to subsequent explosion of the entire droplet, in addition to the phase separation phenomena (at the microscopic level). Volumetric expansion due to bubble growth leads to the formation of a unique hollow structure which is distinctly different from the globular mass obtained at lower heating rates.