Construction of a One-Dimensional Al-Rich ZSM-48 Zeolite with a Hollow Structure

Diffusion limitation and acid deficiency are two main challenges that the ZSM-48 zeolite faces in practical application. To date, there have been few effective strategies to solve both problems, simultaneously. Also, it is also a challenge to construct a hollow structure in a one-dimensional (1D) zeolite. Herein, an Al-rich ZSM-48 zeolite with a hollow structure is constructed through an alumination-recrystallization strategy, thereby solving the problems related to diffusion and acidity simultaneously. The hollowness and enrichment of aluminum can be controlled by judiciously matching the desilication and recrystallization. The silica to alumina ratio (SAR) of the ZSM-48 zeolite can be tuned from 130 to 45, which breaks the SAR limitation of conventional synthesis. On the basis of the different characterization results, the whole crystallization can be divided into two stages: rapid desilication-alumination and time-consuming recrystallization. In the selective desilication-recrystallization process, the preferential special distribution of the organic template leads to the formation of a hollow structure and the healing of mesopores at the outer shell, as evidenced by structured illumination microscopy images. Due to the enhancement in diffusion ability and acid density, the obtained hollow Al-rich ZSM-48 zeolite exhibits excellent catalytic stability and high p-xylene yield (∼26%) in the m-xylene isomerization reaction (WHSV = 18 h^-1), indicating its strong industrial application potential.

Preparation of core–shell-like zeolites by diffusion controlled chemical etching

The present work reports on the preparation of core–shell-like zeolites with a Si-rich mesoporous shell.

Cooperative structure direction of organosilanes and tetrapropylammonium hydroxide to generate hierarchical ZSM-5 zeolite with controlled porous structure

Hierarchical ZSM-5 zeolites of controlled porous structure were realized by the cooperative direction of organosilanes and tetrapropylammonium hydroxide.

High-silica hollow Y zeolite by selective desilication of dealuminated NaY crystals in the presence of protective Al species

High-silica hollow faujasite crystals were obtained by dealumination of standard NaY crystals followed by their selective desilication in the presence of protective aluminum species.