Unbounding the Future: Designing NiAl-Based Catalysts for Dry Reforming of Methane

Dry reforming of methane (DRM), the catalytic conversion of CH4 and CO2 into syngas (H2+CO), is an important process closely correlated to the environment and chemical industry. NiAl-based catalysts have been reported to exhibit excellent activity, low cost, and environmental friendliness. At the same time, the rapid deactivation caused by carbon deposition, Ni sintering, and phase transformation exerts great challenges for its large-scale applications. This review summarizes the recent advances in NiAl-based catalysts for DRM, particularly focusing on the strategies to construct efficient and stable NiAl-based catalysts. Firstly, the thermodynamics and elementary steps of DRM, including the activation of reactants and coke formation and elimination, are summarized. The roles of Al2O3 and its mixed oxides as the support, and the influences of the promoters employed in NiAl-based catalysts over the DRM performance, are then illustrated. Finally, the design of anti-coking and anti-sintering NiAl-based catalysts for DRM is suggested as feasible and promising by tailoring the structure and states of Ni and the modification of Al-based supports including small Ni size, high Ni dispersion, proper basicity, strong metal-support interaction (SMSI), active oxygen species as well as high phase stability.

Weak Bimetal Coupling-Assisted MN4 Catalyst for Enhanced Carbon Dioxide Reduction Reaction

The design of multimetal catalysts holds immense significance for efficient CO2 capture and its conversion into economically valuable chemicals. Herein, heterobimetallic catalysts (MiMo)L were exploited for the CO2 reduction reactions (CO2RR) using relativistic density functional theory (DFT). The octadentate Pacman-like polypyrrolic ligand (H4L) accommodates two metal ions (Mo, W, Nd, and U) inside (Mi) and outside (Mo) its month, rendering a weak bimetal coupling-assisted MN4 catalytically active site. Adsorption reactions have access to energetically stable coordination modes of -OCO, -OOC, and -(OCO)2, where the donor atom(s) are marked in bold. Among all of the species, (UiMoo)L releases the most energy. Along CO2RR, it favors to produce CO. The high-efficiency CO2 reduction is attributed to the size matching of U with the ligand mouth and the effective manipulation of the electron density of both ligand and bimetals. The mechanism in which heterobimetals synergetically capture and reduce CO2 has been postulated. This establishes a reference in elaborating on the complicated heterogeneous catalysis.

Ultrafine Electrospun Cobalt-Molybdenum Bimetallic Nitride as a Durable Electrocatalyst for Hydrogen Evolution

Transition metal nitrides are promising electrocatalysts for hydrogen evolution reaction (HER) owing to their Pt-like electronic structure. However, the harsh nitriding conditions greatly limit their large-scale applications. Herein, ultrafine Co₃Mo₃N-Mo₂C (<1 nm)-decorated carbon nanofibers (Co₃Mo₃N-Mo₂C/CNFs) were prepared by electrostatic spinning followed by pyrolysis treatment, in which the MoCo-MOF simultaneously serves as the precursor and nitrogen source. The generated synergistic interactions between Mo₂C and Co₃Mo₃N significantly adjust the electronic structure of Mo₂C and afford a fast charge transfer, which endows the resultant hybrid with superior HER electrocatalytic performances. Specifically, the as-obtained Co₃Mo₃N-Mo₂C/CNF delivers a low overpotential of only 76 mV to achieve a current density of 10 mA cm^-2 and superior durability with no obvious degradation for 200 h in acidic media. This performance outperforms most of the transition metal-based electrocatalysts reported to date. This work paves a new way for the design of catalysts with ultrasmall size and high efficiency in energy conversion.

Hydrocracking optimization of palm oil to bio-gasoline and bio-aviation fuels using molybdenum nitride-bentonite catalyst

In this study, molybdenum nitride-bentonite was successfully employed for the reaction of hydrocracking of palm oil to produce a bio-gasoline and bio-aviation fuel. The prepared catalyst was characterized using XRD, FT-IR, and SEM-EDX. The acidity of the catalyst was determined using the pyridine gravimetric method. The result showed that the acidity of bentonite was increased after modification using molybdenum nitride. The hydrocracking study showed that the highest conversion and product fraction of bio-gasoline and bio-aviation fuel were exhibited by molybdenum nitride-bentonite 8 mEq g⁻¹. The catalyst was later used to optimize the hydrocracking process using RSM-CCD. The effects of the process variables such as temperature, contact time, and catalyst to feed ratio, on the response variables, such as conversion, oil, gas, and coke yield, were investigated. The analysis of variance showed that the proposed quadratic model was statistically significant with adequate precision to estimate the responses. The optimum conditions in the hydrocracking process were achieved at a temperature of 731.94 K, contact time of 0.12 h, and a catalyst to feed ratio of 0.12 w/v with a conversion of 78.33%, an oil yield of 50.32%, gas yield of 44.00% and coke yield of 5.73%. The RSM-CCD was demonstrated as a suitable method for estimating the hydrocracking process of palm oil using a MoN-bentonite catalyst due to its closeness to the optimal value of the expected yield. This study provided a potential catalyst of based on bentonite modified using molybdenum nitride for the hydrocracking of palm oil.

In this study, molybdenum nitride-bentonite was successfully employed for the reaction of hydrocracking of palm oil to produce a bio-gasoline and bio-aviation fuel.

Molybdenum nitrides from structures to industrial applications

Owing to their remarkable characteristics, refractory molybdenum nitride (MoN x )-based compounds have been deployed in a wide range of strategic industrial applications. This review reports the electronic and structural properties that render MoN x materials as potent catalytic surfaces for numerous chemical reactions and surveys the syntheses, procedures, and catalytic applications in pertinent industries such as the petroleum industry. In particular, hydrogenation, hydrodesulfurization, and hydrodeoxygenation are essential processes in the refinement of oil segments and their conversions into commodity fuels and platform chemicals. N-vacant sites over a catalyst’s surface are a significant driver of diverse chemical phenomena. Studies on various reaction routes have emphasized that the transfer of adsorbed hydrogen atoms from the N-vacant sites reduces the activation barriers for bond breaking at key structural linkages. Density functional theory has recently provided an atomic-level understanding of Mo–N systems as active ingredients in hydrotreating processes. These Mo–N systems are potentially extendible to the hydrogenation of more complex molecules, most notably, oxygenated aromatic compounds.

Co3Mo3N-An efficient multifunctional electrocatalyst

Efficient catalysts are required for both oxidative and reductive reactions of hydrogen and oxygen in sustainable energy conversion devices. However, current precious metal-based electrocatalysts do not perform well across the full range of reactions and reported multifunctional catalysts are all complex hybrids. Here, we show that single-phase porous Co₃Mo₃N prepared via a facile method is an efficient and reliable electrocatalyst for three essential energy conversion reactions; oxygen evolution reaction (OER), oxygen reduction reaction (ORR), and hydrogen evolution reaction (HER) in alkaline solutions. Co₃Mo₃N presents outstanding OER, ORR, and HER activity with high durability, comparable with the commercial catalysts RuO₂ for OER and Pt/C for ORR and HER. In practical demonstrations, Co₃Mo₃N gives high specific capacity (850 mA h g_Zn⁻¹ at 10 mA cm⁻²) as the cathode in a zinc-air battery, and a low potential (1.63 V at 10 mA cm⁻²) used in a water-splitting electrolyzer. Availability of Co and Mo d-states appear to result in high ORR and HER performance, while the OER properties result from a cobalt oxide-rich activation surface layer. Our findings will inspire further development of bimetallic nitrides as cost-effective and versatile multifunctional catalysts that will enable scalable usage of electrochemical energy devices.

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Porous Co₃Mo₃N can act as a multifunctional electrocatalyst for OER, ORR, and HER

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Co₃Mo₃N performs better than precious metal catalysts

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Cobalt oxide-rich activation surface layer is shown to aid OER activity

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Better ORR and HER performance of Co₃Mo₃N is due to Co and Mo d-states

Molecular mechanisms of methane dry reforming on Co3Mo3N catalyst with dual sites

With density functional theory and microkinetic modeling, mechanisms responsible for the promoted dry reforming of methane (DRM) reactivity and coke resistance on the dual-site Co₃Mo₃N(111) surface are explained.

Non-Thermal Plasma for Process and Energy Intensification in Dry Reforming of Methane

Plasma-assisted dry reforming of methane (DRM) is considered as a potential way to convert natural gas into fuels and chemicals under near ambient temperature and pressure; particularly for distributed processes based on renewable energy. Both catalytic and photocatalytic technologies have been applied for DRM to investigate the CH4 conversion and the energy efficiency of the process. For conventional catalysis; metaldoped Ni-based catalysts are proposed as a leading vector for further development. However; coke deposition leads to fast deactivation of catalysts which limits the catalyst lifetime. Photocatalysis in combination with non-thermal plasma (NTP), on the other hand; is an enabling technology to convert CH4 to more reactive intermediates. Placing the catalyst directly in the plasma zone or using post-plasma photocatalysis could generate a synergistic effect to increase the formation of the desired products. In this review; the recent progress in the area of NTP-(photo)catalysis applications for DRM has been described; with an in-depth discussion of novel plasma reactor types and operational conditions including employment of ferroelectric materials and nanosecond-pulse discharges. Finally, recent developments in the area of optical diagnostic tools for NTP, such as optical emission spectroscopy (OES), in-situ FTIR, and tunable diode laser absorption spectroscopy (TDLAS), are reviewed.

Synthesis and characterizations of TiN–SBA-15 mesoporous materials for CO2 dry reforming enhancement

A novel approach of titanium nitride (TiN) incorporated into SBA-15 framework was developed using one-step hydrothermal synthesis method. TiN contents up to ~18 wt% were directly dispersed in a synthetic gel under a typical strong acidic condition. The physico-chemical characteristics and the surface properties were investigated by means of X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), Fourier transform infrared spectroscopy (FTIR), N2 adsorption-desorption, field emission scanning electron microscope (FESEM) equipped with energy dispersive X-ray spectroscopy (EDS), wavelength dispersive X-ray fluorescence (WDXRF) and CO2-temperature programmed desorption (CO2-TPD). The results indicated that the highly ordered mesostructured was effectively maintained with high specific surface area of 532–685 m2g−1. The basicity of the modified SBA-15 increased with rising TiN loading. These modified materials were applied as a support of Ni catalyst in dry reforming of methane (DRM). Their catalytic behavior possessed superior conversions for both CO2 and CH4 with the highest H2/CO ratio (0.83) as well as 50 % lower carbon formation, compared to bare SBA-15 support.

Recent Progress on Transition Metal Nitrides Nanoparticles as Heterogeneous Catalysts

This short review aims at providing an overview of the most recent literature regarding transition metal nitrides (TMN) applied in heterogeneous catalysis. These materials have received renewed attention in the last decade due to its potential to substitute noble metals mainly in biomass and energy transformations, the decomposition of ammonia being one of the most studied reactions. The reactions considered in this review are limited to thermal catalysis. However the potential of these materials spreads to other key applications as photo- and electrocatalysis in hydrogen and oxygen evolution reactions. Mono, binary and exceptionally ternary metal nitrides have been synthetized and evaluated as catalysts and, in some cases, promoters are added to the structure in an attempt to improve their catalytic performance. The objective of the latest research is finding new synthesis methods that allow to obtain smaller metal nanoparticles and increase the surface area to improve their activity, selectivity and stability under reaction conditions. After a brief introduction and description of the most employed synthetic methods, the review has been divided in the application of transition metal nitrides in the following reactions: hydrotreatment, oxidation and ammonia synthesis and decomposition.