A Highly Active and Selective Zirconium-Based Catalyst System for the Industrial Production of Poly(lactic acid)

The biodegradable, aliphatic polyester poly(lactic acid), PLA, is a leading bio-based alternative to petrochemical-derived plastic materials across a range of applications. Widely reported in the available literature as a benchmark for PLA production via the bulk ring-opening polymerization of lactides is the use of divalent tin catalysts, and particularly tin(II) bis(2-ethylhexanoate). We present an alternative zirconium-based system that combines an inexpensive Group IV metal with the robustness, high activity, control, and designed compatibility with existing facilities and processes, that are required for industrial use. We have carried out a comprehensive kinetic study and applied a combined experimental and theoretical approach to understanding the mechanism by which the polymerization of lactide proceeds in the presence of this system. In the laboratory-scale (20 g) polymerization of recrystallized racemic d,l-lactide (rac-lactide), we have measured catalyst turnover frequencies up to at least 56,000 h^-1, and confirmed the reported protocols' resistance toward undesirable epimerization, transesterification, and chain scission processes, deleterious to the properties of the polymer product. Further optimization and scale-up under industrial conditions have confirmed the relevance of the catalytic protocol to the commercial production of melt-polymerized PLA. We were able to undertake the efficient preparation of high-molecular-weight PLA on the 500-2000 g scale, via the selective and well-controlled polymerization of commercial polymer-grade l-lactide under challenging, industrially relevant conditions, and at metal concentrations as low as 8-12 ppm Zr by weight ([Zr] = 1.3 × 10^-3 to 1.9 × 10^-3 mol %). Under those conditions, a catalyst turnover number of at least 60,000 was attained, and the activity of the catalyst was comparable to that of tin(II) bis(2-ethylhexanoate).

Highly heteroselective ring-opening polymerization of rac-lactide initiated by rare-earth alkoxides bearing chiral [NNOO]-type amine-bis(phenolate) ligands

A series of new monomeric rare-earth alkoxides (1-6) were successfully synthesized by one-pot reaction of chiral [NNOO]-type amine-bridged bis(phenolate) ligands ((S)-L1-4-H2), Ln[N(SiMe3)2]3 (Ln = Y, Sm, Nd) and 2-propanol in...

Ring-opening polymerization of rac-lactide catalyzed by magnesium and zinc complexes supported by an NNO ligand

Preparation of magnesium and zinc complexes containing unsymmetric tertiary amine ligands and their catalytic properties for polymerization of rac-lactide.

Simple Zn(ii) complexes for the production and degradation of polyesters

Nine new complexes based on thioether appended iminophenolate (ONS) ligands have been prepared and fully characterized in solution by NMR spectroscopy. Solid-state structures were also obtained for seven complexes. In solution, all complexes were monomeric. The complexes were highly active for the polymerization of purified rac-lactide ([M] : [Zn] : [BnOH] = 10 000 : 1 : 30 at 180 °C) reaching TOF values up to 250 000 h⁻¹. The kinetics of the polymerization have been probed by in situ Raman spectroscopy. The rate of reaction was dramatically reduced using technical grade rac-lactide with increased initiator loading. To move towards a circular economy, it is vital that catalysts are developed to facilitate chemical recycling of commodity and emerging polymeric materials. In this vein, the complexes have been assessed for their ability to break down poly(lactic acid) and poly(ethylene terephthalate). The results from both the polymerization and degradation reactions are discussed in terms of ligand functionality.

Nine new complexes based on thioether appended iminophenolate (ONS) ligands have been prepared and fully characterized in solution by NMR spectroscopy.

Polymetallic Group 4 Complexes: Catalysts for the Ring Opening Polymerisation of rac-Lactide

Five novel air- and moisture-stable polymetallic Ti and Zr amino acid-derived amine bis(phenolate) (ABP) complexes were synthesised and fully characterised, including X-ray crystallographic studies. The reaction of the ABP proligands with Ti or Zr alkoxides has resulted in the formation of polymetallic aggregates of different nuclearity. The steric bulk on the pendant arm of the ligand was found to play a critical role in establishing the nuclearity of the aggregated complex. Sterically, less-demanding groups, such as H or Me, facilitated the formation of tetrametallic Ti clusters, bridged by carboxylate groups, while increased steric bulk (tBu) led to the formation of binuclear μ-oxo-bridged species. The isolated complexes were employed as catalysts for the ring opening polymerisation (ROP) of rac-lactide. Overall, the Ti catalysts were all active with the smaller, bimetallic Ti aggregates exhibiting relatively faster rates. A monometallic, bis(ABP) Zr complex was found to exert remarkable ROP activity, albeit with limited control over the tacticity and molecular weight distribution of the polymer. A further oxo-bridged Zr cluster was shown to display a previously unprecedented trimetallic structure and achieved a moderate rate in the ROP of rac-lactide.

Homoleptic titanium and zirconium complexes exhibiting unusual Oiminol–metal coordination: application in stereoselective ring-opening polymerization of lactide

The synthesis and characterization of novel homoleptic Ti and Zr complexes with tridentate ONO-type Schiff base ligands and their catalytic activities towards the ring-opening polymerization (ROP) of lactide are reported.

Synthesis, structures, and catalytic efficiency in ring opening polymerization of rac-lactide with tridentate vs. bidentate cobalt(ii), zinc(ii), and cadmium(ii) complexes containing N-substituted N,N-bis((3,5-dimethyl-1H-pyrazol-1-yl)methyl)amine ligands

A series of Co(ii), Zn(ii), and Cd(ii) complexes supported by 1-(3,5-dimethyl-1H-pyrazol-1-yl)-N-((3,5-dimethyl-1H-pyrazol-1-yl)methyl)-N-(furan-2-ylmethyl)methanamine (L_A) and N,N-bis((3,5-dimethyl-1H-pyrazol-1-yl)methyl)-4-isopropylaniline (L_B) were synthesized. The direct chelation of CoCl₂·6H₂O, ZnCl₂, and CdBr₂·4H₂O by the ligands produced [L_nMX₂] (L_n = L_A or L_B; M = Zn or Co, with X = Cl; M = Cd, with X = Br) complexes in high yields. Structural studies revealed that [L_BCoCl₂] and [L_BZnCl₂] adopted distorted tetrahedral geometries, as L_B coordinated the metal centers in a bidentate fashion, while L_A coordinated the metal centers in a tridentate fashion through the nitrogen atoms of the pyrazole and amine moieties, so that [L_ACoCl₂] and [L_AZnCl₂] exhibited trigonal bipyramidal geometries and [L_ACdBr₂] a square pyramidal geometry. [L_BCdBr₂] has two Cd-containing structures per unit cell, whereby one Cd center adopted a distorted tetrahedral geometry and the other exhibited square bipyramidal geometry. The in situ-generated alkyl derivatives of the synthesized complexes were assessed in the ring-opening polymerization of rac-lactide. Heterotactic polylactides (PLAs) were furnished with all complexes. The [L_BZnCl₂]/MeLi system produced PLA with a superior heterotactic bias (P_r up to 0.94) at −25 °C. PLAs with wide-ranging polydispersity indices (1.16–2.23) and low molecular weights were produced in all cases, irrespective of the specific M(II) center and ancillary ligand utilized.

Co(ii), Zn(ii), and Cd(ii) complexes supported by bis-pyrazolyl ligands were applied to the ring-opening polymerization of rac-lactide to produce heterotactic polylactides (PLAs) with superior heterotactic bias i.e. P_r up to 0.94 at −25 °C.

Isoselective Ring-Opening Polymerization of rac-Lactide Catalyzed by Sodium/potassium Tetradentate Aminobisphenolate Ion-paired Complexes

Two sodium/potassium tetradentate aminobisphenolate ion-paired complexes were synthesized and structurally characterized. These ion-paired complexes are efficient catalysts for the ring-opening polymerization of rac-lactide (rac-LA) in the presence of 5 equivalents BnOH as an initiator and the side reaction of epimerization can be suppressed well at low temperatures. The polymerizations are controllable, affording polylactides with desirable molecular weights and narrow molecular weight distributions; the highest molecular weight can reach 50.1 kg mol^-1 in this system, and a best isoselectivity of P_m =0.82 was achieved. Such polymerizations have rarely been reported for isoselective sodium/potassium complexes without crown ether as an auxiliary ligand. The solid structures suggest that BnOH can be activated by an interaction with the anion of sodium/potassium complex via a hydrogen bond and that the monomer is activated by coordination to sodium/potassium ion.

High performance benzoimidazolyl-based aminophenolate zinc complexes for isoselective polymerization of rac-lactide

Zinc complexes supported by achiral benzoimidazolyl-based aminophenolate ligands exhibit high catalytic activities and excellent isoselectivities toward the ring-opening polymerization of rac-lactide under mild conditions.

Salen complexes of zirconium and hafnium: synthesis, structural characterization and polymerization studies

Salen complexes of zirconium and hafnium were synthesized and used as effective catalysts for the polymerization of lactide and ε-CL and homopolymerization, copolymerization and coupling of epoxides with CO₂.

Magnesium and zinc complexes bearing NNO-tridentate ketiminate ligands: synthesis, structures and catalysis in the ring-opening polymerization of lactides

Magnesium and zinc complexes bearing pyrazoline-derived ketiminate ligands, [(L^1–3)₂M₂(μ-OBn)₂] and [M(L)₂] proceed through the “coordination–insertion” mechanism in the ROP of lactides.