Porous Organic Polymers-Supported Zeigler-Natta Catalysts for Preparing Highly Isotactic Polypropylene with Broad Molecular Weight Distribution

Porous organic polymers (POPs) have attracted much attention in numerous areas, including catalysis, adsorption and separation. Herein, POP supported Ziegler-Natta catalysts were designed for preparation of isotactic polypropylene (iPP). The POPs-based Ziegler-Natta catalysts exhibited the characteristic of broad molecular weight distribution (MWD > 11) with or without adding an extra internal electron donor. The added internal electron donor 3-methyl-5-tert-butyl-1,2-phenylene dibenzoate (ID-2) used in cat-2 showed good propylene polymerization activity of 15.3 × 10⁶ g·PP/mol·Ti·h, high stereoregularity with 98.2% of isotacticity index and broad molecular weight distribution (MWD) of 12.3. Compared to the MgCl₂-supported Ziegler-Natta catalysts (cat-4) with the same ID-2, cat-2 showed higher chain stereoregularity for propylene polymerization. As seen in the TREF results, the elution peak of PP-2 (124.0 °C, 91.7%) is 1.5 °C higher than the isotactic fraction from PP-4 (122.5 °C, 87.2%), and even 1.2 °C higher than PP-5 prepared from ID-3 with the characteristics of high stereoregularity. Moreover, the pentad methyl sequence mmmm of PP-2 (93.0%) from cat-2 is 0.5% higher than that of PP-4 from cat-4. XPS analysis revealed that the minute difference in binding energy of Ti, Mg, C and O atoms exist between the inorganic MgCl₂ and the organic polymer based Z-N catalysts. The plausible interaction mechanism of active sites of Mg and Ti with the functional groups in the POP support and the added ID was proposed, which could be explained by their high stereoregularity and the broad molecular weight distribution of the POP-based Z-N catalysts.

Ionic Liquid-Modified Porous Organic Polymers as Efficient Metallocene Catalyst Supports

Porous organic polymers (POPs) are widely used in various areas such as adsorption, separation and catalysis. In the present work, ionic liquid-modified porous organic polymers (IL-POPs) synthesized by dispersion polymerization were applied to immobilize metallocene catalysts for olefin polymerization. The prepared IL-POPs were characterized by Fourier transform infrared spectrometer (FT-IR), nitrogen sorption porosimetry, X-ray photoelectron spectroscopy (XPS), thermal gravimetric analysis (TGA), inductively coupled plasma atomic emission spectrometer (ICP) and scanning electron microscope (SEM) analysis. The IL-POPs obtained pores with surface specific area (SSA) ranging from 16.9 m2/g to 561.8 m2/g, and total pore volume (TPV) ranging from 0.08 cm3/g to 0.71 cm3/g. The supported catalysts Zr/MAO@IL-POPs exhibit great activity (3700 kg PE/mol·Zr·bar·h) in ethylene polymerization, and the GPC-IR results show that the polyethylene has narrow molecular weight distribution (2.2 to 2.8). The DSC results show that the melting point of prepared polyethylene was as high as 138 °C, and the TREF analysis results indicate that they have similar chemical composition distribution with elution temperature at 100.5–100.7 °C.

Highly Flowable Nano TiO2/Porous Organic Polymer (POP) Supports for Efficient Metallocene Catalysts

Porous organic polymers (POPs) have proven to be an efficient support in the olefin polymerization catalyst field. In this paper, nano TiO₂ beads were used to modulate the pore structure, bulk density, and surface morphology and flowability of the prepared POPs. With the incorporation of the hydrophilic nano TiO₂ beads, the prepared TiO₂/POP supports obtained reasonable specific surface area (100–300 m²/g) and higher bulk density (0.26–0.35 g/mL) and flowability than the pure POP supports. The results show that bulk density of the prepared TiO₂/POP particles increased when adding an increased amount of TiO₂, and when 37.5% TiO₂ (weight percent to the total comonomers divinylbenzene (DVB) and 2-hydroxyethyl methacrylate (HEMA)) and 3:1 DVB/HEMA (molar ratio) were added, highly flowable TiO₂/POP composites (POP-6 and POP-7) were obtained. With the modulation of the nano TiO₂ template during the support synthesis, the prepared POP-7 particles successfully achieved a normal distribution with a narrow particle size distribution (PSD) of 0.717 and average particle size of 24.1 μm, a specific surface area (SSA) of 279 m²/g, and relatively high bulk density of 0.30 g/mL. Furthermore, all the prepared TiO₂/POP supports obtained higher ethylene polymerization activity than silica gel-supported commercial metallocene catalyst. The immobilized (n-BuCp)₂ZrCl₂/MAO@POP-7 catalyst exhibited the highest ethylene polymerization activity of 4794 kg PE/mol Zr.bar.h and productivity of 389 g PE/g cat, more than twice that of the commercial counterpart. Even higher catalyst productivity (3197 g PE/g cat) and bulk density of the produced PE (0.36 g/mL) could be obtained in higher ethylene partial pressure at 80 °C for 2 h, and the prepared TiO₂/POP catalyst shows no obvious Zr⁺ active sites decay during the ethylene polymerization.

Feasibility Study on the Design and Synthesis of Functional Porous Organic Polymers with Tunable Pore Structure as Metallocene Catalyst Supports

Porous organic polymers (POPs) are highly versatile materials that find applications in adsorption, separation, and catalysis. Herein, a feasibility study on the design and synthesis of POP supports with a tunable pore structure and high ethylene-polymerization activity was conducted by the selection of functional comonomers and template agents, and control of cross-linking degree of their frameworks. Functionalized POPs with a tunable pore structure were designed and synthesized by a dispersion polymerization strategy. The functional comonomers incorporated in the poly(divinylbenzene) (PDVB)-based matrix played a significant role in the porous structure and particle morphology of the prepared polymers, and a specific surface area (SSA) of 10–450 m²/g, pore volume (PV) of 0.05–0.5 cm³/g, bulk density with a range of 0.02–0.40 g/cm³ were obtained by the varied functional comonomers. Besides the important factors of thermodynamic compatibility of the selected solvent system, other factors that could be used to tune the pore structure and morphology of the POP particles have been also investigated. The Fe₃O₄ nanoaggregates as a template agent could help improve the porous structure and bulk density of the prepared POPs, and the highly cross-linking networks can dramatically increase the porous fabric of the prepared POPs. As for the immobilized metallocene catalysts, the pore structure of the prepared POPs had a significant influence on the loading amount of the Zr and Al of the active sites, and the typically highly porous structure of the POPs would contribute the immobilization of the active species. High ethylene-polymerization activity of 8033 kg PE/mol Zr h bar was achieved on the POPs-supported catalysts, especially when high Al/Zr ratios on the catalysts were obtained. The performance of the immobilized metallocene catalysts was highly related to the pore structure and functional group on the POP frameworks.

A novel heterometallic compound for design and study of electrical properties of silver nanoparticles-decorated lead compounds

A novel Ag-NPs decorated on hexagonal-like PbCO₃ was constructed with a novel heterometallic compound (AgPb(C₂O₄)(NO₃)) through thermal heating at 523 K.