Near-infrared Light-Induced Polymerizations: Mechanisms and Applications

Photopolymerizations have garnered significant attention in polymer science due to their low polymerization temperature, high production efficiency, environmental friendliness, and spatial controllability. Despite these merits, the poor penetration and severe chemical damage from ultraviolet/visible (UV/Vis) light resources pose significant barriers to their success in conventional photopolymerizations. A recent breakthrough involving the utilization of near-infrared (NIR) laser with long wavelength has been exploited for diverse applications. With the combination of a NIR photosensitizer (PS), NIR-induced photopolymerizations have been successfully developed to alleviate the challenges in conventional methods. The enhancement of penetration depth and safety of NIR-induced photopolymerizations can contribute significantly to improving the efficiency of polymerization for production of intricate structures across various scales. In this concept, the typical types of PSs and polymerization mechanisms (PMs) within the NIR-induced photopolymerization systems have been classified in detail. Additionally, the applications of various polymers achieved by NIR-induced photopolymerizations are summarized. Furthermore, research directions and future challenges of this field are also discussed comprehensively.

NIR-Photocontrolled Aqueous RAFT Polymerization with Polymerizable Water-Soluble Zinc Phthalocyanine as Photocatalyst

In order to give an answer for the challenges of long wavelength-photocontrolled radical polymerization in aqueous solutions and to address the shortcomings of conventional near-infrared (NIR) photocatalysts (PCs) that are difficult to subject to post-treatment, we designed and synthesized a series of β-tetra-substituted water-soluble zinc phthalocyanines (β-TS-Zns) as the NIR PCs for reversible addition-fragmentation chain transfer (RAFT) polymerization successfully under irradiation with NIR (λ_max = 730 nm) light at room temperature. Importantly, the NIR PCs can also be designed as polymerizable monomers and covalently loaded on the polymer chains, which are endowed with permanent NIR photocatalysis of the resultant polymers. Moreover, the polymerization can not only be carried out in water but also in phosphate buffer saline (PBS) solution, yielding polymers with controlled molar mass and narrow dispersities (Đ = 1.03-1.25). Therefore, this NIR-photocontrolled aqueous RAFT polymerization system may provide a charming strategy for possible applications in tissue engineering biomaterial in situ benefiting from the high penetration ability of NIR light.

Reversible complexation mediated polymerization: an emerging type of organocatalytically controlled radical polymerization

Reversible complexation mediated polymerization (RCMP) was developed as a new class of controlled radical polymerization (CRP) using organic catalysts. In particular, photo-RCMP is among the simplest, cheapest, and most robust photoinduced CRPs.

Tosyl iodide – a new initiator for the photo-controlled iodine transfer polymerization of methacrylates under sunlight irradiation

A very simple photo-controlled iodine transfer polymerization system consisting only of methacrylate monomers, solvent (dimethylacetamide), and initiator (tosyl iodide) under violet and sunlight irradiation is reported.

Photoinduced organocatalyzed controlled radical polymerization feasible over a wide range of wavelengths

We successfully synthesized a catalyst with a wide absorption range (300–1000 nm) for controlled radical polymerization of PEGMA in aqueous solution and MMA in bulk under the irradiation of white, blue, green, red, and NIR LED light, and sunlight.

Facile Synthesis of Unimodal Polymethacrylates with Narrow Dispersity via NIR LED Light-Controlled Bromine-Iodine Transformation Reversible-Deactivation Radical Polymerization

A facile and clean strategy for synthesizing unimodal polymethacrylates with narrow dispersity (Đ < 1.10) is successfully developed by a near-infrared (NIR) light-emitting diode (LED) light (λ_max = 740 nm)-controlled in situ bromine-iodine transformation reversible-deactivation radical polymerization system without the use of NIR dyes and expensive catalysts. In this system, alkyl iodide ethyl α-iodophenylacetate (EIPA) initiator is generated in situ by the nucleophilic substitution reaction between an alkyl bromide compound ethyl α-bromophenylacetate and sodium iodide (NaI). At the same time, excessive NaI is also acted as a highly active catalyst by forming halogen bonds with terminal iodine of the polymer chains in this system to make it capable of precisely synthesizing polymethacrylates with narrow dispersities (Đ = 1.03-1.10). In addition, the strong penetration ability of NIR LED light is illustrated by the successful polymerization even through 11 pieces of A4 paper.

Synthesis of Micrometer-Sized Poly(methyl acrylate) by Temperature-Step Microsuspension Polymerization with Iodoform Based on the "Radical Exit Depression" Effect§

Previously, we have reported the successful preparation of micrometer-sized poly(methyl methacrylate) particles without submicrometer-sized byproduct particles by microsuspension iodine-transfer polymerization (ms ITP), in which the radical exit depression (RED) effect was expected, with the benzoyl peroxide initiator at 8 wt % relative to the monomer. However, it was difficult to apply it simply under a similar condition for methyl acrylate (MA), which is more hydrophilic than methyl methacrylate (MMA), because the polymerization rate in the water phase (R_p^w) arising from the oligomer radicals exiting from the monomer droplets is high, resulting in a lot of submicrometer-sized byproduct particles. In this study, the problem was overcome by utilizing a two-step temperature process in the microsuspension polymerization with iodoform (ms I) of MA, which supports the proposed mechanism in the ms ITP of MMA in the previous paper. Although the control of the molecular weight (M_n) and the molecular weight distribution (M_n/M_w) was restricted, the preparation of micrometer-sized particles without byproduct particles was realized and a high conversion was reached within a practical time that meets the demands of the industry by utilizing the ms I. The optimal conditions for MA were 70 °C for 2 h, followed by 80 °C for 4 h with a high content of initiator (8 wt % relative to a monomer).

Durable and recyclable conjugated microporous polymer mediated controlled radical polymerization under white LED light irradiation

In this work, we report the first example of the use of a conjugated microporous polymer material (EI-CMP) as a heterogeneous catalyst in reversible complexation-mediated radical polymerization under white LED light irradiation.

Multipath oxygen-mediated PET-RAFT polymerization by a conjugated organic polymer photocatalyst under red LED irradiation

TCPP-DMTA-COP has been synthesized and serves as a heterogeneous photocatalyst in a multipath aerobic-mediated reductive quenching pathway (O-RQP) for a PET-RAFT polymerization process.

Photocontrolled Iodine-Mediated Reversible-Deactivation Radical Polymerization: Solution Polymerization of Methacrylates by Irradiation with NIR LED Light

Herein, near-infrared (NIR) photocontrolled iodide-mediated reversible-deactivation radical polymerization (RDRP) of methacrylates, without an external photocatalyst, was developed using an alkyl iodide (e.g., 2-iodo-2-methylpropionitrile) as the initiator at room temperature. This example is the first use of a series of special solvents containing carbonyl groups (e.g., 1,3-dimethyl-2-imidazolidinone) as both solvent and catalyst for photocontrolled RDRP using long-wavelength (λ_max =730 nm) irradiation. The polymerization system comprises monomer, alkyl iodide initiator, and solvent. Well-defined polymers were synthesized with excellent control over the molecular weights and molecular weight distributions (M_w /M_n <1.21). The living features of this system were confirmed by polymerization kinetics, multiple controlled "on-off" light switching cycles, and chain extension experiments. Importantly, the polymerizations proceeded successfully with various barriers (pork skin and A4 paper), demonstrating the advantage of high-penetration NIR light.

One-Step Photocontrolled Polymerization-Induced Self-Assembly (Photo-PISA) by Using In Situ Bromine-Iodine Transformation Reversible-Deactivation Radical Polymerization

Polymerization-induced self-assembly (PISA) has become an effective strategy to synthesize high solid content polymeric nanoparticles with various morphologies in situ. In this work, one-step PISA was achieved by in situ photocontrolled bromine-iodine transformation reversible-deactivation radical polymerization (hereinafter referred to as Photo-BIT-RDRP). The water-soluble macroinitiator precursor α-bromophenylacetate polyethylene glycol monomethyl ether ester (mPEG1k-BPA) was synthesized in advance, and then the polymer nanomicelles (mPEG1k-b-PBnMA and mPEG1k-b-PHPMA, where BnMA means benzyl methacrylate and HPMA is hydroxypropyl methacrylate) were successfully formed from a PISA process of hydrophobic monomer of BnMA or HPMA under irradiation with blue LED light at room temperature. In addition, the typical living features of the photocontrolled PISA process were confirmed by the linear increase of molecular weights of the resultant amphiphilic block copolymers with monomer conversions and narrow molecular weight distributions (Mw/Mn < 1.20). Importantly, the photocontrolled PISA process is realized by only one-step method by using in situ photo-BIT-RDRP, which avoids the use of transition metal catalysts in the traditional ATRP system, and simplifies the synthesis steps of nanomicelles. This strategy provides a promising pathway to solve the problem of active chain end (C-I) functionality loss in two-step polymerization of BIT-RDRP.

Facile synthesis of poly(N-vinyl pyrrolidone) block copolymers with “more-activated” monomers by using photoinduced successive RAFT polymerization

Well-defined PNVP block copolymers with more-activated monomers were synthesized by a single RAFT polymerization method under irradiation with visible light at room temperature.

Recent development in halogen-bonding-catalyzed living radical polymerization

The development and applications of an organocatalyzed living radical polymerization via halogen-bonding catalysis, i.e., reversible complexation mediated polymerization (RCMP), are highlighted.

Photocontrolled Iodine-Mediated Green Reversible-Deactivation Radical Polymerization of Methacrylates: Effect of Water in the Polymerization System

Photocontrolled iodine-mediated reversible-deactivation radical polymerization (RDRP) is a facile and highly efficient access to precision polymers. Herein, a facile photocontrolled iodine-mediated green RDRP strategy was successfully established in water by using 2-iodo-2-methylpropionitrile (CP-I) as the initiator and water-soluble functional monomers including poly(ethylene glycol) methyl ether methacrylate (PEGMA), 2-hydroxyethyl methacrylate (HEMA), and 2-hydroxypropyl methacrylate (HPMA) as the model monomers under blue-light-emitting diode (LED) irradiation at room temperature. Well-defined polymers (PPEGMA, PHEMA, PHPMA) with narrow polydispersities (1.09-1.21) were obtained, and amphiphilic block copolymers which can form nanospheres in situ in water (PPEGMA-b-poly(benzyl methacrylate) (PPEGMA-b-PBnMA) and PPEGMA-b-PHPMA) were prepared. To explore the role of water in our polymerization, control experiments were successfully carried out by using oil-soluble monomer methyl methacrylate (MMA) with the help of trace amounts of water. Notably, the green solvent-water-has an additionally positive effect in accelerating the polymerization and makes our polymerization system an environmentally friendly polymerization system. Therefore, this simple strategy conducted in the presence of water enables the green preparation of well-defined water-soluble or water-insoluble polymers and clean synthesis of amphiphilic copolymer nanoparticles in situ.

Iodine-mediated reversible-deactivation radical polymerization: a powerful strategy for polymer synthesis

In this review, the recent progress in iodine-mediated reversible-deactivation radical polymerization (RDRP) is highlighted.

Preparation of semifluorinated poly(meth)acrylates by improved photo-controlled radical polymerization without the use of a fluorinated RAFT agent: facilitating surface fabrication with fluorinated materials

Semifluorinated poly(meth)acrylates are prepared under both organocatalyzed and catalyst-free photo-controlled radical polymerization conditions from simple RAFT agents.

A sustainable photocontrolled ATRP strategy: facile separation and recycling of a visible-light-mediated catalyst fac-[Ir(ppy)3]

A visible-light-mediated catalyst (fac-[Ir(ppy)₃]) in situ separation and recycling ATRP system for PEG-based water-soluble monomers was constructed.

Photoinitiated Polymerization-Induced Self-Assembly (Photo-PISA): New Insights and Opportunities

The polymerization-induced self-assembly (PISA) process is a useful synthetic tool for the efficient synthesis of polymeric nanoparticles of different morphologies. Recently, studies on visible light initiated PISA processes have offered a number of key research opportunities that are not readily accessible using traditional thermally initiated systems. For example, visible light mediated PISA (Photo-PISA) enables a high degree of control over the dispersion polymerization process by manipulation of the wavelength and intensity of incident light. In some cases, the final nanoparticle morphology of a single formulation can be modulated by simple manipulation of these externally controlled parameters. In addition, temporal (and in principle spatial) control over the Photo-PISA process can be achieved in most cases. Exploitation of the mild room temperature polymerizations conditions can enable the encapsulation of thermally sensitive therapeutics to occur without compromising the polymerization rate and their activities. Finally, the Photo-PISA process can enable further mechanistic insights into the morphological evolution of nanoparticle formation such as the effects of temperature on the self-assembly process. The purpose of this mini-review is therefore to examine some of these recent advances that have been made in Photo-PISA processes, particularly in light of the specific advantages that may exist in comparison with conventional thermally initiated systems.

The positive effect of water on photo-induced step transfer-addition & radical-termination (START) polymerization

In photo-induced Step Transfer-Addition & Radical-Termination (START) polymerization, the addition of water greatly enhanced the overall polymerization efficiency and inhibited the function loss (C–I).

Visible-light-induced living radical polymerization using in situ bromine-iodine transformation as an internal boost

A new visible-light-induced methodology, termed as “bromine-iodine transformation activated living radical polymerization”, was successfully established to build a “bridge” between ATRP and iodine-mediated LRP techniques.

Oxygen tolerant photopolymerization for ultralow volumes

A benchtop approach is developed for the synthesis of various polymeric architectures using an aqueous Reversible Addition–Fragmentation chain Transfer (RAFT) photopolymerization technique.

Visible light-induced PET-RAFT polymerization of methacrylates with novel organic photocatalysts

PET-RAFT polymerization was successfully carried out under irradiation of various LED lights at room temperature by using two novel organic agents 4-methoxybenzaldehyde and 2,4,6-tri-(p-methoxyphenyl) pyrylium tetrafluoroborate for the first time.

RAFT iniferter polymerization in miniemulsion using visible light

Methodology for the successful implementation of RAFT (4-cyano-4[(dodecylsulfanylthiocarbonyl)sulfanyl]pentanoic acid (CDTPA)) iniferter polymerization of butyl methacrylate in miniemulsion using visible light (green light; λ_max = 530 nm) has been developed.

Reversible Addition-Fragmentation Chain Transfer Polymerization of Acrylonitrile under Irradiation of Blue LED Light

Compared to unhealthy UV or γ-ray and high-energy-consumption thermal external stimuli, the promising light emitting diode (LED) external stimulus has some outstanding technological merits such as narrow wavelength distribution, low heat generation and energy consumption, and safety for human beings. In this work, a novel reversible addition-fragmentation transfer (RAFT) polymerization system for acrylonitrile (AN) was developed under the irradiation of blue LED light at room temperature, using 1,2,3,5-tetrakis(carbazol-9-yl)-4,6-dicyanobenzene (4CzIPN) as a novel radical initiator and 2-cyanoprop-2-yl-1-dithionaphthalate (CPDN) as the typical chain transfer agent. Well-defined polyacrylonitrile (PAN) with a controlled molecular weight and narrow molecular weight distribution was successfully synthesized. This strategy may provide another effective method for scientific researchers or the industrial community to synthesize a PAN-based precursor of carbon fibers.

Straightforward catalyst/solvent-free iodine-mediated living radical polymerization of functional monomers driven by visible light irradiation

A simple and highly efficient catalyst/solvent-free iodine-mediated polymerization system for functional monomers (DMAEMA, PEGMA and GMA) was successfully developed under irradiation of visible light or sunlight.

Platform of near-infrared light-induced reversible deactivation radical polymerization: upconversion nanoparticles as internal light sources

The use of a 980 nm light providing deep penetration power and high compatibility for weak bonds shows potential for bio-related applications.