Mechanical Durability and Flexibility in Perovskite Photovoltaics: Advancements and Applications

The remarkable progress in perovskite solar cell (PSC) technology has witnessed a remarkable leap in efficiency within the past decade. As this technology continues to mature, flexible PSCs (F-PSCs) are emerging as pivotal components for a wide array of applications, spanning from powering portable electronics and wearable devices to integrating seamlessly into electronic textiles and large-scale industrial roofing. F-PSCs characterized by their lightweight, mechanical flexibility, and adaptability for cost-effective roll-to-roll manufacturing, hold immense commercial potential. However, the persistent concerns regarding the overall stability and mechanical robustness of these devices loom large. This comprehensive review delves into recent strides made in enhancing the mechanical stability of F-PSCs. It covers a spectrum of crucial aspects, encompassing perovskite material optimization, precise crystal grain regulation, film quality enhancement, strategic interface engineering, innovational developed flexible transparent electrodes, judicious substrate selection, and the integration of various functional layers. By collating and analyzing these dedicated research endeavors, this review illuminates the current landscape of progress in addressing the challenges surrounding mechanical stability. Furthermore, it provides valuable insights into the persistent obstacles and bottlenecks that demand attention and innovative solutions in the field of F-PSCs.

Flexible Transparent Electrode Based on Ag Nanowires: Ag Nanoparticles Co-Doped System for Organic Light-Emitting Diodes

Flexible organic light-emitting diodes (FOLEDs) have promising potential for future wearable applications because of their exceptional mechanical flexibility. Silver nanowire (Ag NW) networks are the most promising candidates to replace indium tin oxide (ITO), which is limited by its poor bendability. In this study, three different methods including methanol impregnation, argon plasma treatment, and ultraviolet radiation were used to reduce the junction resistance of Ag NWs to optimize the flexible transparent electrodes (FTEs); which were prepared using Ag NWs and poly(3,4-ethylenedioxythiophene): poly(styrenesulfonate) (PEDOT: PSS). Then, the optoelectronic properties of the FTEs were further improved by using a co-doped system of silver nanowires and silver nanoparticles (Ag NPs), the structure of which consisted of PET/Ag NWs: Ag NPs/PEDOT: PSS/DMSO. The largest FOM value of 1.42 × 10-2 ohm-1 and a low sheet resistance value of 13.86 ohm/sq were obtained using the optimized FTEs. The prepared FOLED based on the optimized FTEs had a luminous efficiency of 6.04 cd/A and a maximum EQE of 1.92%, and exhibited no observed decline in efficiency when reaching maximum luminance. After 500 bending tests, the luminance still reached 82% of the original value. It is demonstrated that the FTEs prepared via the co-doped system have excellent optoelectronic properties as well as high mechanical stability.

Citric acid modified semi-embedded silver nanowires/colorless polyimide transparent conductive substrates for efficient flexible perovskite solar cells

Flexible solar cells, with the merits of structure compactness and shape transformation, are promising power sources for future electronic devices. However, frangible indium tin oxide-based transparent conductive substrates severely limit the flexibility of solar cells. Herein, we develop a flexible transparent conductive substrate of silver nanowires semi-embedded in colorless polyimide (denoted as AgNWs/cPI) via a simple and effective substrate transfer method. A homogeneous and well-connected AgNW conductive network can be constructed through modulating the silver nanowire suspension with citric acid. As a result, the prepared AgNWs/cPI shows low sheet resistance of about 21.3 ohm sq.-1, high transmittance at 550 nm of 94%, and smooth morphology with the peak-to-valley roughness value of 6.5 nm. The perovskite solar cells (PSCs) on AgNWs/cPI exhibit power conversion efficiency of 14.98% with negligible hysteresis. Moreover, the fabricated PSCs maintain nearly 90% initial efficiency after bending for 2000 cycles. This study sheds light on the importance of suspension modification for the distribution and connection of AgNWs and paves a way for the development of high-performance flexible PSCs for practical applications.

Templateless, Plating-Free Fabrication of Flexible Transparent Electrodes with Embedded Silver Mesh by Electric-Field-Driven Microscale 3D Printing and Hybrid Hot Embossing

Flexible transparent electrodes (FTEs) with an embedded metal mesh are considered a promising alternative to traditional indium tin oxide (ITO) due to their excellent photoelectric performance, surface roughness, and mechanical and environmental stability. However, great challenges remain for achieving simple, cost-effective, and environmentally friendly manufacturing of high-performance FTEs with embedded metal mesh. Herein, a maskless, templateless, and plating-free fabrication technique is proposed for FTEs with embedded silver mesh by combining an electric-field-driven (EFD) microscale 3D printing technique and a newly developed hybrid hot-embossing process. The final fabricated FTE exhibits superior optoelectronic properties with a transmittance of 85.79%, a sheet resistance of 0.75 Ω sq^-1 , a smooth surface of silver mesh (R_a  ≈ 18.8 nm) without any polishing treatment, and remarkable mechanical stability and environmental adaptability with a negligible increase in sheet resistance under diverse cyclic tests and harsh working conditions (1000 bending cycles, 80 adhesion tests, 120 scratch tests, 100 min ultrasonic test, and 72 h chemical attack). The practical viability of this FTE is successfully demonstrated with a flexible transparent heater applied to deicing. The technique proposed offers a promising fabrication strategy with a cost-effective and environmentally friendly process for high-performance FTE.

An Extremely Inexpensive, Simple, and Flexible Carbon Fiber Electrode for Tunable Elastomeric Piezo-Resistive Sensors and Devices Realized by LSTM RNN

Here, we describe the utility of a carbon fiber (CF) electrode that is inexpensive, simple, and flexible and can be embedded with elastomeric nanocomposite piezo-resistive sensors fabricated from silicone rubber (Ecoflex) blended with carbon nanotubes (CNTs) and various wt % of silicone thinner to tune the sensitivity and softness range. The performance of the CF electrode was evaluated on the basis of piezo-resistive responses from the sensors subjected to dynamic sinusoidal compressive strains at different levels and frequencies. The responses were positive-pressure effects with rate-dependent asymmetric nonlinear hysteresis characteristics. Developing a mathematical model to describe the rate-dependent asymmetric nonlinear hysteresis behavior is technically impossible; therefore, we employed artificial intelligence-based hysteresis modeling, long short-term memory recurrent neural network, to describe the hysteresis nonlinearity. The debonding strength of the CF electrode was determined in the pull-off testing and was found to be much higher than that of a copper wire electrode. The debonding mechanism was further elucidated via an in situ resistance profile. The importance of a robust conductive interface between a CF electrode and a nanocomposite was experimentally demonstrated. It was found that the inherent piezo-resistance of the CF was negligible compared with the piezo-resistance of the sensor; therefore, the signals from the sensor were free of interference. We believe CF-embedded tunable piezo-resistive sensors could be used in biomedical devices, artificial e-skins, robotic touch applications, and flexible keyboards where the required stretchability of the electrode can be introduced via an appropriate geometrical design.

Wireless Real-Time Temperature Monitoring of Blood Packages: Silver Nanowire-Embedded Flexible Temperature Sensors

Real-time temperature monitoring of individual blood packages capable of wireless data transmission to ensure the safety of blood samples and minimize wastes has become a critical issue in recent years. In this work, we propose flexible temperature sensors using silver nanowires (NWs) and a flexible colorless polyimide (CPI) film integrated with a wireless data transmission circuit. The unique design of the temperature sensors was achieved by patterning Ag NWs using a three-dimensional printed mold and embedding the patterned Ag NWs in the CPI film (p-Ag NWs/CPI), which resulted in a flexible temperature sensor with electrical, mechanical, and temperature stability for applications in blood temperature monitoring. Indeed, a reliable resistance change of the p-Ag NWs/CPI was observed in the temperature range of -20 to 20 °C with a robust bending stability of up to 5000 cycles at 5 mm bending radius. Real-time and wireless temperature monitoring using the p-Ag NWs/CPI was demonstrated with the packages of rat blood. The result revealed that the stable and consistent temperature monitoring of individual blood packages could be achieved in a blood box, which was mainly attributed to the conformal attachment of the p-Ag NWs/CPI to different packages in a blood container.

Metal nanotrough embedded colorless polyimide films: transparent conducting electrodes with exceptional flexibility and high conductivity

Reliable performances with a long lifetime are the most important factors of transparent conducting electrodes (TCEs). Here, we report a new synthesis strategy for high-performance TCEs based on the fusion of a polyimide (PI) substrate and silver layer-coated PI nanofibers. Due to the successful fusion of the substrate into the core without immiscibility, the as-synthesized TCEs showed excellent performances (a sheet resistance of 1.33 Ω sq-1 and a total optical transmittance of 88%) even after 100 000 bending cycles at a bending radius of 1.75 mm.

Cu Microbelt Network Embedded in Colorless Polyimide Substrate: Flexible Heater Platform with High Optical Transparency and Superior Mechanical Stability

Metal nanowires have been considered as essential components for flexible transparent conducting electrodes (TCEs) with high transparency and low sheet resistance. However, large surface roughness and high interwire junction resistance limit the practical use of metal wires as TCEs. Here, we report Cu microbelt network (Cu MBN) with coalescence junction and low surface roughness for next-generation flexible TCEs. In particular, the unique embedded structure of Cu MBN in colorless polyimide (cPI) film was achieved to reduce the surface roughness as well as enhance mechanical stability. The TCEs using junction-free Cu MBN embedded in cPI exhibited excellent mechanical stability up to 100 000 bending cycles, high transparency of 95.18%, and a low sheet resistance of 6.25 Ω sq^-1. Highly robust Cu MBN-embedded cPI-based TCE showed outstanding flexible heater performance, i.e., high saturation temperature (120 °C) at very low voltage (2.3 V), owing to the high thermal stability of cPI and excellent thermal conductivity of the Cu MBN.

Area-Selective Lift-Off Mechanism Based on Dual-Triggered Interfacial Adhesion Switching: Highly Facile Fabrication of Flexible Nanomesh Electrode

With the recent emergence of flexible and wearable optoelectronic devices, the achievement of sufficient bendability and stretchability of transparent and conducting electrodes (TCEs) has become an important requirement. Although metal-mesh-based structures have been investigated for TCEs because of their excellent performances, the fabrication of mesh or grid structures with a submicron line width is still complex due to the requirements of laborious lithography and pattern transfer steps. Here, we introduce an extremely facile fabrication technique for metal patterns embedded in a flexible substrate based on submicron replication and an area-selective delamination (ASD) pattern. The high-yield, area-specific lift-off process is based on the principle of solvent-assisted delamination of deposited metal thin films and a mechanical triggering effect by soft wiping or ultrasonication. Our fabrication process is very simple, convenient, and cost-effective in that it does not require any lithography/etching steps or sophisticated facilities. Moreover, their outstanding optical and electrical properties (e.g., sheet resistances of 0.43 Ω sq^-1 at 94% transmittance), which are markedly superior to those of other flexible TCEs, are demonstrated. Furthermore, there is no significant change of resistance over 1000 repeated bending cycles, with a bending radius of 5 mm, and immersion in various solvents such as salt water and organic solvents. Finally, we demonstrate high-performance transparent heaters and flexible touch panels fabricated using the nanomesh electrode, confirming the long-range electrical conduction and reliability of the electrode.