Enhanced catalysis of a vanadium-substituted Keggin-type polyoxomolybdate supported on the M3O4/C (M = Fe or Co) surface enables efficient and recyclable oxidation of HMF to DFF

In the reaction of oxidizing 5-hydroxymethylfurfural (HMF), attaining high efficiency and selectivity in the conversion of HMF into DFF presents a challenge due to the possibility of forming multiple products. Polyoxometalates are considered highly active catalysts for HMF oxidation. However, the over-oxidation of products poses a challenge, leading to decreased purity and yield. In this work, metal-organic framework-derived Fe3O4/C and Co3O4/C were designed as carriers for the vanadium-substituted Keggin-type polyoxomolybdate H5PMo10V2O40·35H2O (PMo10V2). In this complex system, spinel oxides can effectively adsorb HMF molecules and cooperate with PMo10V2 to catalyze the aerobic oxidation of HMF. As a result, the as-prepared PMo10V2@Fe3O4/C and PMo10V2@Co3O4/C catalysts can achieve efficient conversion of HMF into DFF with almost 100% selectivity. Among them, PMo10V2@Fe3O4/C exhibits a higher conversion rate (99.1%) under milder reaction conditions (oxygen pressure of 0.8 MPa). Both catalysts exhibited exceptional stability and retained their activity and selectivity even after undergoing multiple cycles. Studies on mechanisms by in situ diffuse reflectance infrared Fourier transform spectroscopy and X-ray photoelectron spectroscopy revealed that the V5+ and Mo6+ in PMo10V2, together with the metal ions in the spinel oxides, act as active centers for the catalytic conversion of HMF. Therefore, it is proposed that PMo10V2 and M3O4/C (M = Fe, Co) cooperatively catalyze the transformation of HMF into DFF via a proton-coupled electron transfer mechanism. This study offers an innovative approach for designing highly selective and recyclable biomass oxidation catalysts.

Review on supported metal catalysts with partial/porous overlayers for stabilization

Heterogeneous catalysts of supported metals are important for both liquid-phase and gas-phase chemical transformations which underpin the petrochemical sector and manufacture of bulk or fine chemicals and pharmaceuticals. Conventional supported metal catalysts (SMC) suffer from deactivation resulting from sintering, leaching, coking and so on. Besides the choice of active species (e.g. atoms, clusters, nanoparticles) to maximize catalytic performances, strategies to stabilize active species are imperative for rational design of catalysts, particularly for those catalysts that work under heated and corrosive reaction conditions. The complete encapsulation of metal active species within a matrix (e.g. zeolites, MOFs, carbon, etc.) or core-shell arrangements is popular. However, the use of partial/porous overlayers (PO) to preserve metals, which simultaneously ensures the accessibility of active sites through controlling the size/shape of diffusing reactants and products, has not been systematically reviewed. The present review identifies the key design principles for fabricating supported metal catalysts with partial/porous overlayers (SMCPO) and demonstrates their advantages versus conventional supported metals in catalytic reactions.

Thermal Fabrication of Magnetic Fe3O4 (Nanoparticle)@Carbon Sheets from Waste Resources for the Adsorption of Dyes: Kinetic, Equilibrium, and UV-Visible Spectroscopy Investigations

Thermal treatment is applied for the direct conversion of palm stalk waste to Fe₃O₄ (np)@carbon sheets (Fe₃O₄ (np)@CSs). The effect of conversion temperature was investigated. The TEM examination of the prepared magnetic Fe₃O₄ (np)@CSs showed the formation of Fe₃O₄ (np) in a matrix of carbon sheets as a coated layer with surface functional groups including carbonyl and hydroxyl groups. Removal of dyes such as methyl orange, methylene blue, and neutral red was achieved using fabricated Fe₃O₄ (np)@CSs which were prepared at 250 °C, 400 °C, and 700 °C in a weak acidic medium. By studying the contact time effect for the adsorption of methylene blue, neutral red, and methyl orange, using the fabricated Fe₃O₄ (np)@CSs which were prepared at 250 °C and 400 °C, equilibrium occurred between 120 min and 180 min. In addition, the first-order and second-order kinetic models were applied to the adsorption data. The results revealed that the adsorption data fit better with the second-order kinetic model. Furthermore, the Freundlich model was found to be more suitable for describing the process of the separation of the dyes onto Fe₃O₄ (np)@CSs which were prepared at 250 °C and 400 °C, suggesting heterogenous surfaces and multi-layer adsorption.

5-Hydroxymethylfurfural Oxidation to 2,5-Furandicarboxylic Acid on Noble Metal-Free Nanocrystalline Mixed Oxide Catalysts

Noble metal-free catalysts based on earth-abundant and inexpensive mixed oxides are active catalysts of all steps of the reaction cascade leading from 5-hydroxymethylfurfural (HMF) to 2,5-furandicarboxylic acid (FDCA) using tert-butyl hydroperoxide (TBHP) as oxidation agent. Catalysts covering the whole range of composition in the Cu-Mn and Co-Fe series have been prepared and characterised. The nature and composition of the catalyst strongly affect conversion and selectivity. The distribution of products indicates that radical-type oxygen species, deriving from the activation of TBHP, play a determining role in the reaction. The early steps of reaction mainly follow the pattern expected for heterogeneous Fenton catalysts. Mixed oxide catalysts are the most effective in further oxidation steps, leading to the formation of FDCA, both in the Cu-Mn and Co-Fe systems. This behaviour can be related to the distribution of charge in the mixed oxides, suggesting a possible implication of the lattice oxygen in the last reaction steps. The results provide indications on how to optimize the reaction and minimize the formation of byproducts (humins and oligomers).

Research Progress of Highly Efficient Noble Metal Catalysts for the Oxidation of 5-Hydroxymethylfurfural

5-hydroxymethylfurfural (HMF) is considered to be one of the most pivotal multifunctional biomass platform chemicals. This Review discusses recent advances in catalytic oxidation of HMF towards high-value products. The reaction mechanism of different noble metals and the path of HMF oxidation to high-value products have been deeply investigated in the noble metal catalytic system. The reaction mechanisms of different noble metals and HMF conversion paths were compared in detail. Moreover, the factors affecting the performance of different noble metal catalysts were summarized. Finally, effective strategies were put forward to improve the catalytic performance of noble metal catalysts. The purpose is to provide a valuable reference for the academic research on the preparation of oxidation products from biomass-based HMF and the industrial application of noble metal catalysts.

Conversion of inulin-rich raw plant biomass to 2,5-furandicarboxylic acid (FDCA): Progress and challenge towards biorenewable plastics

The current commercial plastic manufactures have been produced using petroleum-based resource. However, due to concerns over the resource depletion and the environmental sustainability, bioresource-based manufacturing processes have been developed to cope against these concerns. Bioresource-derived 2,5-furandicarboxylic acid (FDCA) can be utilized as a building block material for plastic manufactures. To date, numerous technologies have been developed for the production of FDCA using various types of bio-based feedstocks such as hydroxymethylfurfural (HMF), 6-C sugars, and polysaccharides. The commercial companies produce FDCA using HMF-based production processes due to their high production efficiency, but the high price of HMF is a problem bottleneck. Our review affords important information on breakthrough approaches for the cost-efficient and sustainable production of FDCA using raw plant feedstocks rich in inulin. These approaches include bioprocessing technology based on the direct use of raw plant feedstocks and biomodification of the target plant sources. For the former, an ionic liquid-based processing system is proposed for efficient pretreatment of raw plant feedstocks. For the latter, the genes encoding the key enzymes; sucrose:sucrose 1-fructoyltransferase (1-SST), fructan:fructan 1-fryuctosyltransferase (1-FFT), fructan 1-exohydrolase (1-FEH), and microbe-derived endoinulinase, are introduced for biomodification conducive to facilitating bioprocess and improving inulin content. These approaches would contribute to cost-efficiently and sustainably producing bio-based FDCA.

Earth-abundant 3d-transition-metal catalysts for lignocellulosic biomass conversion

Transformation of biomass to chemicals and fuels is a long-term goal in both science and industry. However, high cost is one of the major obstacles to the industrialization of this sustainable technology. Thus, developing catalysts with high activity and low-cost is of great importance for biomass conversion. The last two decades have witnessed the increasing achievement of the use of earth-abundant 3d-transition-metals in catalysis due to their low-cost, high efficiency and excellent stability. Here, we aim to review the fast development and recent advances of 3d-metal-based catalysts including Cu, Fe, Co, Ni and Mn in lignocellulosic biomass conversion. Moreover, present research trends and invigorating perspectives on future development are given.

Heterogeneous Catalytic Conversion of Sugars Into 2,5-Furandicarboxylic Acid

Achieving the goal of living in a sustainable and greener society, will need the chemical industry to move away from petroleum-based refineries to bio-refineries. This aim can be achieved by using biomass as the feedstock to produce platform chemicals. A platform chemical, 2,5-furandicarboxylic acid (FDCA) has gained much attention in recent years because of its chemical attributes as it can be used to produce green polymers such polyethylene 2,5-furandicarboxylate (PEF) that is an alternative to polyethylene terephthalate (PET) produced from fossil fuel. Typically, 5-(hydroxymethyl)furfural (HMF), an intermediate product of the acid dehydration of sugars, can be used as a precursor for the production of FDCA, and this transformation reaction has been extensively studied using both homogeneous and heterogeneous catalysts in different reaction media such as basic, neutral, and acidic media. In addition to the use of catalysts, conversion of HMF to FDCA occurs in the presence of oxidants such as air, O2, H2O2, and t-BuOOH. Among them, O2 has been the preferred oxidant due to its low cost and availability. However, due to the low stability of HMF and high processing cost to convert HMF to FDCA, researchers are studying the direct conversion of carbohydrates and biomass using both a single- and multi-phase approach for FDCA production. As there are issues arising from FDCA purification, much attention is now being paid to produce FDCA derivatives such as 2, 5-furandicarboxylic acid dimethyl ester (FDCDM) to circumvent these problems. Despite these technical barriers, what is pivotal to achieve in a cost-effective manner high yields of FDCA and derivatives, is the design of highly efficient, stable, and selective multi-functional catalysts. In this review, we summarize in detail the advances in the reaction chemistry, catalysts, and operating conditions for FDCA production from sugars and carbohydrates.

Recent Developments in Metal-Based Catalysts for the Catalytic Aerobic Oxidation of 5-Hydroxymethyl-Furfural to 2,5-Furandicarboxylic Acid

Biomass can be used as an alternative feedstock for the production of fuels and valuable chemicals, which can alleviate the current global dependence on fossil resources. One of the biomass-derived molecules, 2,5-furandicarboxylic acid (FDCA), has attracted great interest due to its broad applications in various fields. In particular, it is considered a potential substitute of petrochemical-derived terephthalic acid (PTA), and can be used for the preparation of valuable bio-based polyesters such as polyethylene furanoate (PEF). Therefore, significant attempts have been made for efficient production of FDCA and the catalytic chemical approach for FDCA production, typically from a biomass-derived platform molecule, 5-hydroxymethylfurfural (HMF), over metal catalysts is the focus of great research attention. In this review, we provide a systematic critical overview of recent progress in the use of different metal-based catalysts for the catalytic aerobic oxidation of HMF to FDCA. Catalytic performance and reaction mechanisms are described and discussed to understand the details of this reaction. Special emphasis is also placed on the base-free system, which is a more green process considering the environmental aspect. Finally, conclusions are given and perspectives related to further development of the catalysts are also provided, for the potential production of FDCA on a large scale in an economical and environmentally friendly manner.

Oxidation of lignocellulosic platform molecules to value-added chemicals using heterogeneous catalytic technologies

This minireview gives an overview about heterogeneous catalytic technologies for the oxidation of key platform molecules (glucose, 5-hydroxymethylfurfural, furfural and levulinic acid) into valuable chemicals.

Selective oxidation of 5-hydroxymethylfurfural to 2,5-furandicarboxylic acid over Au/CeO2 catalysts: the morphology effect of CeO2

A morphological effect of Au/CeO₂ catalysts in 5-hydroxymethylfurfural (HMF) oxidation.

Upgrading of Carbohydrates to the Biofuel Candidate 5-Ethoxymethylfurfural (EMF)

5-Ethoxymethylfurfural (EMF), one of the significant platform molecular derivatives, is regarded as a promising biofuel and additive for diesel, owing to its high energy density (8.7 kWh·L−1). Several catalytic materials have been developed for the synthesis of EMF derived from different feedstocks under relatively mild reaction conditions. Although a great quantity of research has been conducted over the past decades, the unsatisfactory production selectivity mostly limited to the range 50%–70%, and the classic fructose used as the substrate restricted its application for fuel manufacture in large scale. To address these production improvements, this review pays attention to evaluate the activity of various catalysts (e.g., mineral salts, zeolites, heteropolyacid-based hybrids, sulfonic acid-functionalized materials, and ionic liquids), providing potential research directions for the design of novel catalysts for the achievement of further improved EMF yields.

Ruthenium Supported on High-Surface-Area Zirconia as an Efficient Catalyst for the Base-Free Oxidation of 5-Hydroxymethylfurfural to 2,5-Furandicarboxylic Acid

Several ZrO₂ -supported ruthenium catalysts were prepared and utilized in the oxidation of 5-hydroxymethylfurfural (HMF) to 2,5-furandicarboxylic acid (FDCA) under base-free conditions. Full conversion of HMF and almost perfect selectivity towards FDCA (97 %) were achieved after 16 h by using pure O₂ as an oxidant and water as a solvent. The catalytic tests show that the size of the Ru particles is crucial for the catalytic performance and that the utilization of high-surface-area ZrO₂ leads to formation of very small Ru particles. Superior activity was obtained for catalysts based on ZrO₂ that had been synthesized by a surface-casting method and has high surface areas up to 256 m²  g^-1 . In addition to good activity and selectivity, these catalysts show also high stability and constant activity upon recycling, confirming the suitability of Ru/ZrO₂ in the base-free oxidation of HMF.

Catalytic oxidation of carbohydrates into organic acids and furan chemicals

A review on the development of new routes for the production of organic acids and furan compoundsviacatalytic oxidation reactions.

Cascade catalysis via dehydration and oxidation: one-pot synthesis of 2,5-diformylfuran from fructose using acid and V2O5/ceramic catalysts

A vanadium pentoxide/ceramic catalyst was synthesized and a one-pot method for the preparation of 2,5-DFF from fructose was developed.

Platinum deposited on cerium coordination polymer for catalytic oxidation of hydroxymethylfurfural producing 2,5-furandicarboxylic acid

2,5-Furandicarboxylic acid (FDCA) is a value added chemical that can be used as a polymer building block for the synthesis of biobased polymers.

Catalytic aerial oxidation of 5-hydroxymethyl-2-furfural to furan-2,5-dicarboxylic acid over Ni–Pd nanoparticles supported on Mg(OH)2 nanoflakes for the synthesis of furan diesters

Ni–Pd/Mg(OH)₂-catalyzed efficient aerial oxidation of 5-HMF to FDCA for the synthesis of furan diesters as potential precursor for application in biomass-derived plastics.

Selective hydrodeoxygenation of 5-hydroxymethylfurfural to 2,5-dimethylfuran on Ru–MoOx/C catalysts

Synergetic effect and electronic transfer were investigated for the hydrogenation of HMF to DMF on Ru–MoO_x/C catalyst.

Production of liquid hydrocarbon fuels with 3-pentanone and platform molecules derived from lignocellulose

Diesel or jet fuel range C₁₀–C₁₇ branched and cyclic alkanes were produced by reaction of 3-pentanone derived from lactic acid with bio-based aldehydes.

Direct conversion of chitosan to 5-hydroxymethylfurfural in water using Brønsted–Lewis acidic ionic liquids as catalysts

The dehydration of chitosan to 5-hydroxymethylfurfural (HMF) via hydrothermal conversion was investigated in the presence of Brønsted–Lewis acidic ionic liquids.