Direct Femtosecond Laser Fabrication of Chemically Functionalized Ultra-Black Textures on Silicon for Sensing Applications

Here, we present the single-step laser-assisted fabrication of anti-reflective hierarchical surface textures on silicon locally functionalized with a photoluminescent (PL) molecular nanolayer. Using femtosecond-laser ablation of commercial crystalline Si wafers placed under a layer of a solution containing rhodamine 6G (R6G) a triethoxysilyl derivative, we fabricated ordered arrays of microconical protrusions with self-organized nanoscale surface morphology. At the same time, the laser-induced temperature increase facilitated surface activation and local binding of the R6G derivative to the as-fabricated nanotextured surface. The produced dual-scale surface textures showed remarkable broadband (visible to near-IR) light-absorbing properties with an averaged reflectivity of around 1%, and the capping molecular nanolayer demonstrated a strongly enhanced PL yield. By performing a pH sensing test using the produced nanotextured substrate, we confirmed the retention of sensory properties of the molecules attached to the surface and validated the potential applicability of the high-performing liquid-assisted laser processing as a key technology for the development of innovative multifunctional sensing devices in which the textured substrate (e.g., ultra-black semiconductor) plays a dual role as a support and PL signal amplifier.

Facile fabrication of a Janus mesh for water fluid unidirectional transportation

A Janus membrane/mesh is a type of functional membrane/mesh composed of opposing wetting properties formed into a single layer in order to achieve novel properties. Janus membranes/meshes have attracted increasing attention from materials scientists due to their promising applications in the fields of microfluid transportation, water-oil separation and cleaning energy applications. Herein, we report a simple method to fabricate a Janus mesh by combining opposite wettability functions into one copper mesh substrate. The superhydrophilicity is achieved by chemical etching and the superhydrophobicity is fabricated by hydrophobic SiO₂ nanoparticle spraying. Due to its special composition and structure, the prepared mesh demonstrates distinct wetting properties on its two sides. Meanwhile, aqueous fluids can pass through the mesh from the hydrophobic side to the hydrophilic side spontaneously, whilst being blocked by the mesh when coming from the other direction. This unique property can realize unidirectional transportation of water fluids. The mechanism of the unique property based on Janus wettability is proposed and the stability of the prepared Janus mesh was also tested. The prepared Janus mesh can be used in the fields of microtidal energy, the chemical industry and in astronautics, demonstrating promising practical prospects.

Nature-Inspired Liquid Infused Systems for Superwettable Surface Energies

The development of an innovative interfacial wetting strategy known as liquid infused systems offers great promise for the advanced design of superwetting and superantiwetting substrates to overcome the drawbacks of textured surfaces classified under the heading of Cassie/Wenzel states. The potential value of nature-inspired surfaces has significant potential to address scientific and technological challenges within the field of interfacial chemistry. The objective of the current review is to provide insights into a fruitful and young field of research, highlight its historical developments, examine its nature-inspired design principles, gauge recent progress in emerging applications, and offer a fresh perspective for future research.

Droplet Mechanical Hand Based on Anisotropic Water Adhesion of Hydrophobic-Superhydrophobic Patterned Surfaces

Superhydrophobic copper surfaces patterned with non-round hydrophobic areas were fabricated by a combination of through-mask chemical oxidation and fluorocarbon film deposition techniques. The anisotropic sliding resistance of droplets on typical non-round hydrophobic patterns such as semicircle, V-shape, and line segment hydrophobic patterns was observed. The dependence of sliding anisotropy on the pattern shape and dimensions was investigated. Results showed that the experimental sliding resistance was in good agreement with the calculated data using a classical drag-resistance model (Furmidge equation). By taking advantage of the anisotropic sliding resistance, these patterned surfaces can be used as droplet mechanical hands to capture, transfer, mix, and release in situ micro droplets by simply moving the surfaces in different directions. A droplet pinned on a non-round hydrophobic pattern can be captured by lifting a surface with another non-round hydrophobic pattern in a large-sliding-resistance direction after touching it, while the captured droplet can be released in situ with nearly no mass loss by horizontally moving the surface in the low-sliding-resistance direction. The lossless droplet manipulations using hydrophobic/superhydrophobic patterned surfaces have advantages of being low in cost and easy to operate and may have great promising applications to high throughput drug screening, molecular detection, and other lab-on-chip devices.

Underwater Curvature-Driven Transport between Oil Droplets on Patterned Substrates

Roughness contrast patterns were generated on copper surfaces by a simple one-step site-selective oxidation process using a felt-tipped ink pen masking method. The patterned surface exhibited strong underwater oil wettability contrast which allows oil droplet confinement. Oil droplets placed on two patterned smooth dots (reservoirs) connected by a patterned smooth channel will spontaneously exchange liquid as a result of Laplace pressure differences until their shapes have reached equilibrium. In our experiments, residual solubility of the oil in water was overcome by using saturated oil-in-water solutions as the aqueous medium. In the saturated solution, the dependence of pattern geometry and oil viscosity on transported volume and the flow rate in the underwater oil transport process was investigated for dichloromethane and hexadecane. Experimental results were in good agreement with a simple model for Laplace pressure-driven flow. Depending on droplet curvatures, oil can be transported from large to small reservoirs or vice versa. The model predictions enable the design of reservoir and channel dimensions to control liquid transport in the water-solid surface-oil system. The patterning technique was extended to more complex patterns with multiple reservoirs for smart oil separation and mixing processes. The concepts demonstrated in this study can be employed to seed droplet arrays with specific initial drop volumes and achieve subsequent droplet mixing at controlled flow rates for potential lab-on-a-chip applications ranging from oil-droplet-based miniature reactors and sensors to high-throughput assays.

Laser-structured Janus wire mesh for efficient oil-water separation

We report here the fabrication of a Janus wire mesh by a combined process of laser structuring and fluorosilane/graphene oxide (GO) modification of the two sides of the mesh, respectively, toward its applications in efficient oil/water separation. Femtosecond laser processing has been employed to make different laser-induced periodic surface structures (LIPSS) on each side of the mesh. Surface modification with fluorosilane on one side and GO on the other side endows the two sides of the Janus mesh with distinct wettability. Thus, one side is superhydrophobic and superoleophilic in air, and the other side is superhydrophilic in air and superoleophobic under water. As a proof of concept, we demonstrated the separation of light/heavy oil and water mixtures using this Janus mesh. To realize an efficient separation, the intrusion pressure that is dominated by the wire mesh framework and the wettability should be taken into account. Our strategy may open up a new way to design and fabricate Janus structures with distinct wettability; and the resultant Janus mesh may find broad applications in the separation of oil contaminants from water.

Superoleophobic surfaces

This review systematically summarizes the recent developments of superoleophobic surfaces, focusing on their design, fabrication, characteristics, functions, and important applications.