Effect of the pH value of tannin extracts on properties of classic tannin foams

Natural tannin-based foams are three-dimensional porous materials. Many different formulations have been investigated in order to reach foams with improved performance and increased commercial attractiveness. In this sense, each different tannin pH may impart different physical and thermochemical properties to the foams, which has not yet been fully elucidated. In the present study, seven rigid tannin foams (formaldehyde/sulfur-free) were produced using tannin extracts with variable pH values ( c.a. from 2.3 to 12.2). The most acidic tannin extracts (below 4.8) yielded tannin foams with the most lightweight (apparent density below 0.077 g.cm−3), homogeneous, and hydrophobic (water solubility below 23.5%) cellular-network architectures. Also, in most cases, the smaller the tannin pH, the higher the thermal stability of the foam. Further studies may address other technological requirements needed for thermal insulation applications.

Cardanol derived P, Si and N based precursors to develop flame retardant phenolic foam

A novel eco-friendly halogen-free cardanol-based flame retardant with P, Si, and N on the chain backbone (PSNCFR) was synthesized and incorporated into phenolic foams (PFs). PSNCFR was comprehensively investigated via Fourier transform infrared spectroscopy and nuclear magnetic resonance. PSNCFR endowed PFs with flame retardancy, contributed to generating a composite char defense against flames, and efficiently prevented smoking from PFs. PSNCFR introduction improved the flexural strength of the PFs to approximately 155% of that of pristine PF. PSNCFR-modified PFs displayed a high limiting oxygen index value of 41.9%. The results of cone calorimeter show that the mean heat release rate, mean effective heat of combustion, and total heat release of the PSNCFR-modified PFs reduced by 26.92%, 35.71%, and 31.25%, respectively. In particular, the total smoke production of the PSNCFR-modified PFs decreased by 64.55%, indicating excellent smoke inhibition. As for the mechanism, the condensation and gas phases during pyrolysis were responsible for the synergistic flame retardancy in the modified PFs. The findings demonstrate that PSNCFR can be used in PF preparation to overcome their drawbacks of internal brittleness and flammability.

Synthesis and Properties of UV-Curable Polyfunctional Polyurethane Acrylate Resins from Cardanol

A novel UV-curable polyurethane acrylate (PUA) oligomer was synthesized by modifying cardanol with a polyfunctional acrylate precursor obtained through reacting pentaerythritol triacrylate with isophoronediisocyanate. Chemical structures of the obtained cardanol-based PUA (C-PUA) oligomer were confirmed by Fourier transform infrared and ¹H NMR. Subsequently, viscosity and gel content of the C-PUA resins containing different quantities of hydroxymethyl methacrylate (HEMA) were characterized. The C-PUA oligomer possessed a viscosity of 8360 mPa s, which reduced to 115 mPa s when 40% of the HEMA diluent was added. Furthermore, thermal, mechanical, coating, and swelling properties of the resulting UV-cured C-PUA/HEMA materials were investigated. The ultimate biomaterials showed excellent performance, including a glass transition temperature (T _g) of 74-123 °C, maximum thermal degradation temperature of 437-441 °C, tensile strength of 12.4-32.0 MPa, tensile modulus of 107.2-782.7 MPa, and coating adhesion of 1-2. In conclusion, the developed C-PUA resins show great potential to be applied in UV-curable materials like coatings.

Construction of Hierarchical Natural Fabric Surface Structure Based on Two-Dimensional Boron Nitride Nanosheets and Its Application for Preparing Biobased Toughened Unsaturated Polyester Resin Composites

It has been a big challenge to prepare the unsaturated polyester resin (UPR) composites with good fire safety, interfacial quality, and impact strength in an environmentally friendly way. In this study, to improve interfacial performance of fabric-reinforced UPR composites, nontoxic two-dimensional hexagonal boron nitride (h-BN) nanosheets were assembled on the surface of ramie fabrics, where sodium alginate acts as a green dispersant to disperse h-BN sheets during the process. Then, the biobased phosphorus-containing toughening agent (PCTA) was synthesized to simultaneously improve the impact strength and fire safety of the composite. With application of h-BN nanosheets-assembled fabric (AF) and 20 wt % of PCTA, the AF/UPR@PCTA₂₀ composite presented the maximum 41.2% decrease in the value of peak heat release rate and a maximum 17.8% decrease in the value of total heat release, which also reached V-0 rating in the vertical burning test. Meanwhile, the AF/UPR@PCTA₂₀ composite showed an obvious increase in limiting oxygen index, from 24.0 to 29.5% compared with RF/UPR. The flame retardant mechanism was investigated from gas phase and condensed phase. Furthermore, compared to neat RF/UPR composite, the AF/UPR@PCTA₂₀ composite showed a significant 68.8% improvement in impact strength, implying an extreme toughening effect of PCTA on UPR composites. The research provides a viable green method for the development of environmentally friendly UPR composites in the future.

Preparation and Characterization of Phenolic Foam Modified with Bio-Oil

Bio-oil was added as a substitute for phenol for the preparation of a foaming phenolic resin (PR), which aimed to reduce the brittleness and pulverization of phenolic foam (PF). The components of bio-oil, the chemical structure of bio-oil phenolic resin (BPR), and the mechanical performances, and the morphological and thermal properties of bio-oil phenolic foam (BPF) were investigated. The bio-oil contained a number of phenols and abundant substances with long-chain alkanes. The peaks of OH groups, CH₂ groups, C=O groups, and aromatic skeletal vibration on the Fourier transform infrared (FT-IR) spectrum became wider and sharper after adding bio-oil. These suggested that the bio-oil could partially replace phenol to prepare resin and had great potential for toughening resin. When the substitute rate of bio-oil to phenol (B/P substitute rate) was between 10% and 20%, the cell sizes of BPFs were smaller and more uniform than those of PF. The compressive strength and flexural strength of BPFs with a 10⁻20% B/P substitute rate increased by 10.5⁻47.4% and 25.0⁻50.5% respectively, and their pulverization ratios decreased by 14.5⁻38.6% in comparison to PF. All BPFs maintained good flame-retardant properties, thermal stability, and thermal isolation, although the limited oxygen index (LOI) and residual masses by thermogravimetric (TG) analysis of BPFs were lower and the thermal conducticity was slightly greater than those of PF. This indicated that the bio-oil could be used as a renewable toughening agent for PF.

Facile synthesis of a novel magnesium amino-tris-(methylenephosphonate)-reduced graphene oxide hybrid and its high performance in mechanical strength, thermal stability, smoke suppression and flame retardancy in phenolic foam

This study presents a one-step synthesis of a magnesium amino-tris-(methylenephosphonate) (Mg-AMP)-reduced graphene oxide (Mg-rGO) hybrid involving graphene oxide (GO) reduction and growth in situ of Mg-AMP nanoparticles in the absence of a reducing agent. Mg-rGO was characterized by X-ray diffraction, X-ray photoelectron and Fourier-transform infrared spectroscopies, transmission electronic microscopy, and thermogravimetric analysis (TGA). Mg-rGO was then used to prepare flame-retardant and toughened phenolic (PF) foam. This additive was found to enhance the compressive and flexural strengths of PF foam as well as to reduce its high friability and brittleness. The limiting oxygen index of the foam with 4 phr Mg-rGO (sample PF/4Mg-rGO) increased to 41.5%, compared with the 38% of untreated foam; the peak heat release rate and total heat release of sample PF/4Mg-rGO were decreased by 28.7 and 18.4%, respectively. Also, the total smoke release and peak CO production rate of PF/4Mg-rGO were reduced by 52.5 and 38.1%, respectively. TGA results indicated that Mg-rGO clearly improved the thermal stability of PF foam.