Passive fractionating mechanism for oil spill using shear-wettability modulation

Oil spillage and organic solvent leakage have been a frequent occurrence in recent years, which pose a significant threat not only to the aquatic ecosystems but also result in substantial economic burdens. This has necessitated the search for materials capable of separating oil from water at enhanced efficiency with superior mechanical and thermal properties. In this study, we conduct a set of systematic molecular dynamics simulations to investigate the potential of two-dimensional graphene-like channels under extreme confinement to achieve efficient oil-water separation. Effective modulation of the wetting characteristics of graphene-like surfaces juxtaposed with unconventional flow behavior at the nanoscale unveils differential interaction of water and oil molecules towards the wall, thereby resulting in distinct separation zones for varying compositions of the oil-water mixture. Such separation zones have been observed to be highly correlated with mixture temperature, which provides effective separation pathways across diverse environmental conditions. Our study offers a paradigm shift in oil-water separation strategies, which not only provides deeper insights into the equilibrium and dynamic behavior of a two-phase mixture but also holds immense implications for the development of smart, wettability-based oil separation devices.

Funnel-Shaped Floating Vessel Oil Skimmer with Joule Heating Sorption Functionality

Floating vessel-type oil collecting devices based on sorbent materials present potential solutions to oil spill cleanup that require a massive amount of sorbent material and manual labor. Additionally, continuous oil extraction from these devices presents opportunities for highly energy-efficient oil skimmers that use gravity as the oil/water separation mechanism. Herein, a sorbent-based oil skimmer (SOS) is developed with a novel funnel-shaped sorbent and vessel design for efficient and continuous extraction of various oils from the water surface. A carbon black (CB) embedded polydimethylsiloxane (PDMS) sponge material is characterized and used as the sorbent in the SOS. The nanocomposite sponge formulation is optimized for high reusability, hydrophobicity, and rapid oil absorption. Joule heating functionality of the sponge is also explored to rapidly absorb highly viscous oils that are a significant challenge for oil spill cleanup. The optimized sponge material with the highest porosity and 15 wt% CB loading is tested in the SOS for large-scale oil spill extraction tests and shows effective cleaning of oil spilled on the water surface. The SOS demonstrates a high maximum extraction rate of 200 mL/min for gasoline and maintains a high extraction rate performance upon reuse when the sponge funnel is cleaned and dried.

Natural-Light-Initiated 3D Macro Zigzag Architecture of Graphene-Reinforced Polystyrene for Gravity-Driven Oil and Water Separation

Superhydrophobic 3D robust materials are introduced for the separation of hexane and water. For the first time, novel 3D zigzag polystyrene on graphene-incorporated polyurethane (3D zz-PS/GR/PU) is prepared using exclusively natural sunlight without any chemical initiator. The zigzag polystyrene growth is accomplished by polymerizing the styrene vapors. The natural sunlight provides a compact 3D zz-PS/GR/PU material with superoleophilic and hydrophobic channels that allow for the rapid passage of oil, whereas water is entirely prevented from passing. The 3D zz-PS/GR/PU compact channels are transformed into the compressible material by treating them with toluene without affecting the hydrophobicity of the material. The 3D zz-PS/GR/PU displays a high-water contact angle of approximately 150°. The developed materials are characterized by FTIR, SEM, and BET. The graphene incorporation makes surface area of the 3D zz-PS/GR/PU substantially large compared with PU. It is improved from 15 to 67 m2 g-1. The pore size of the adsorption and desorption in the 3D zz-PS/GR/PU is also reduced from 354 and 352 Å to 34 and 33 Å. The 3D zz-PS/GR/PU satisfies the requirement of high-demanding superhydrophobic materials, like a low-cost fabrication process, reusability, and tunability. This strategy can trigger large-scale production with a controlled morphology.

Energy-Efficient Oil-Water Separation of Biomimetic Copper Membrane with Multiscale Hierarchical Dendritic Structures

Membrane-based materials with special surface wettability have been applied widely for the treatment of increasing industrial oily waste water, as well as frequent oil spill accidents. However, traditional technologies are energy-intensive and limited, either by fouling or by the inability of a single membrane to separate all types of oil-water mixtures. Herein, a biomimetic monolayer copper membrane (BMCM), composed of multiscale hierarchical dendritic structures, is cleverly designed and successfully fabricated on steel mesh substrate. It not only possesses the ability of energy-efficient oil-water separation but also excellent self-recovery anti-oil-fouling properties (<150 s). The BMCM even keeps high separation efficiency (>93%) after ten-time cycling tests. More importantly, it retains efficient oil-water separation capacity for five different oils. In fact, these advanced features are benefited by the synergistic effect of chemical compositions and physical structures, which is inspired by the typical nonwetting strategy of butterfly wing scales. The findings in this work may inspire a facile but effective strategy for repeatable and antipollution oil-water separation, which is more suitable for various applications under practical conditions, such as wastewater treatment, fuel purification, separation of commercially relevant oily water, and so forth.