Patterned Membrane in an Energy-Efficient Tilted Panel Filtration System for Fouling Control in Activated Sludge Filtration

A membrane bioreactor enhances the overall biological performance of a conventional activated sludge system for wastewater treatment by producing high-quality effluent suitable for reuse. However, membrane fouling hinders the widespread application of membrane bioreactors by reducing the hydraulic performance, shortening membrane lifespan, and increasing the operational costs for membrane fouling management. This study assesses the combined effect of membrane surface corrugation and a tilted panel in enhancing the impact of air bubbling for membrane fouling control in activated sludge filtration, applicable for membrane bioreactors. The filterability performance of such a system was further tested under variable parameters: Filtration cycle, aeration rate, and intermittent aeration. Results show that a combination of surface corrugation and panel tilting enhances the impact of aeration and leads to 87% permeance increment. The results of the parametric study shows that the highest permeance was achieved under short filtration–relaxation cycle of 5 min, high aeration rate of 1.5 L/min, and short switching period of 2.5 min, to yield the permeances of 465 ± 18, 447 ± 2, and 369 ± 9 L/(m²h bar), respectively. The high permeances lead to higher operational flux that helps to lower the membrane area as well as energy consumption. Initial estimation of the fully aerated system yields the energy input of 0.152 kWh/m³, much lower than data from the full-scale references of <0.4 kWh/m³. Further energy savings and a lower system footprint can still be achieved by applying the two-sided panel with a switching system, which will be addressed in the future.

Two-way switch: Maximizing productivity of tilted panel in membrane bioreactor

Membrane fouling is a major challenge in membrane bioreactors (MBRs) and its effective handling is the key to improve their competitiveness. Tilting panel system offers significant improvements for fouling control but is strictly limited to one-sided panel. In this study, we assess a two-way switch tilting panel system that enables two-sided membranes and project its implications on performance and energy footprint. Results show that tilting a panel improves permeance by up to 20% to reach a plateau flux thanks to better contacts between air bubbles and the membrane surface to scour-off the foulant. A plateau permeance could be achieved at aeration rate of as low as 0.90 l min^-1, a condition untenable by vertical panel even at twice of the aeration rate. Switching at short periods (<5min) can maintain the hydraulic performance as in no-switch (static system), enables application of a two-sided switching panel. A comparison of vertical panel under 1.80 l min^-1 aeration rate with a switching panel at a half of the rate, switched at 1 min period shows ≈10% higher permeance of the later. Since periodic switching consumes a very low energy (0.55% of the total of 0.276 kWh m^-3), with reduction of aeration by 50%, the switching tilted panel offers 41% more energy efficient than a referenced full-scale MBR (0.390 kWh m^-3). Overall results are very compelling and highly attractive for significant improvements of MBR technologies.

Tilted membrane panel: A new module concept to maximize the impact of air bubbles for membrane fouling control in microalgae harvesting

Microalgae harvesting using membrane technology is challenging because of its high fouling propensity. As an established fouling mitigation technique, efficacy of air bubbles can be improved by maximizing the impact of shear-rates in scouring foulant. In this study, it is achieved by tilting the membrane panel. We investigate the effect of tilting angle, switching period as well as aeration rate during microalgal broth filtration. Results show that higher tilting angles (up to 20°) improve permeability of up to 2.7 times of the vertical panel. In addition, operating a one-sided panel is better than a two-sided panel, in which the later involved switching mode. One-sided membrane panel only require a half of area, yet its performance is comparable with of a large-scale module. This tilted panel can lead to significant membrane cost reductions and eventually improves the competitiveness of membrane technology for microalgae harvesting application.