Advances and applications of crosslinked electrospun biomacromolecular nanofibers

Electrospinning is a technology for fabricating ultrafine fibers from natural or synthetic polymers that have novel or enhanced functional properties. These fibers have found applications in a diverse range of fields, including the food, medicine, cosmetics, agriculture, and chemical industries. However, the tendency for electrospun nanofibers to dissociate when exposed to certain environmental conditions limits many of their practical applications. The structural integrity and functional attributes of these nanofibers can be improved using physical and/or chemical crosslinking methods. This review article discusses the formation of polymeric nanofibers using electrospinning and then describes how different crosslinking methods can be used to enhance their mechanical, thermal, and biological attributes. Methods for optimizing the crosslinking reactions are discussed, including proper selection of crosslinker type and reaction conditions. Then, food, medical, and separation applications of crosslinked electrospun fibers are assessed, including in bone and skin tissue engineering, wound healing, drug delivery, air filtration, water filtration, oil removal, food packaging, food preservation, and bioactive delivery. Finally, areas where future research are needed are highlighted, as well as possible future applications of crosslinked nanofibers.

Homogeneity of Needleless Electrospun Nanofiber Mats

Nanofiber mats can be electrospun by different techniques, usually subdivided into needle-based and needleless. The latter allow for producing large-area nanofiber mats, e.g., with a width of 50 cm and lengths of several meters, if electrospinning proceeds for several hours, depending on the required thickness. Even spinning smaller samples, however, raises the question of homogeneity, especially if defined mechanical properties or a defined thickness is required, e.g., for filtration purposes. Very often, only the inner parts of such electrospun nanofiber mats are used to avoid too high variation of the nanofiber mat thickness. For this study, we used wire-based electrospinning to prepare nanofiber mats with slightly varying spinning parameters. We report investigations of the thickness and mass per unit area, measured on different positions of needleless electrospun nanofiber mats. Martindale abrasion tests on different positions are added as a measure of the mechanical properties. All nanofiber mats show unexpectedly strong variations of thickness, mass per unit area, and porosity, as calculated from the apparent density of the membranes. The thickness especially varied by nearly one order of magnitude within one sample, while the apparent density, as the most uniform parameter, still showed variations by more than a factor of two within one sample. This shows that even for apparently highly homogeneous areas of such nanofiber mats, variations cannot be neglected for all potential applications.

High-efficiency retention of ultrafine aerosols by electrospun nanofibers

The versatility of nanofibrous polymeric materials makes them attractive for developing respiratory protective equipment. Ultrafine nanofibers effectively trap the most penetrating aerosols and exhibit consistent performance compared to conventional electret filters. Advanced nanofiber manufacturing technologies such as electrospinning can functionalize filter materials, enhancing them with unique antibacterial, catalytic, sensory, and other properties. Much of the current research in nanofibrous air filtration focuses on using nanofibers for lightweight personal protective equipment such as N95 respirators, but their use for higher levels of respiratory protection required for chemical, biological, radiological, and nuclear (CBRN) protection has not yet been comprehensively explored. In this study, we tested the hypothesis that electrospun filters could provide the particle filtration efficiency and breathing resistance required by the National Institute for Occupational Safety and Health Standard for CBRN air-purifying respirators. Our manufactured nanofibrous filters demonstrated submicron aerosol retention efficiency of > 99.999999%, which is four orders of magnitude better than the requirements of the CBRN standard. They also had a breathing resistance of ~ 26 mmH2O, which is more than twofold lower than the maximum allowable limit. Although the filter material from the gas mask cartridge currently in service with the U.S. military demonstrated a higher quality factor than electrospun filters, the comparative analysis of filter morphology suggested ways of improving nanofibrous filter performance by tuning nanofiber diameter distribution.

Advances in Electrospun Hybrid Nanofibers for Biomedical Applications

Electrospun hybrid nanofibers, based on functional agents immobilized in polymeric matrix, possess a unique combination of collective properties. These are beneficial for a wide range of applications, which include theranostics, filtration, catalysis, and tissue engineering, among others. The combination of functional agents in a nanofiber matrix offer accessibility to multifunctional nanocompartments with significantly improved mechanical, electrical, and chemical properties, along with better biocompatibility and biodegradability. This review summarizes recent work performed for the fabrication, characterization, and optimization of different hybrid nanofibers containing varieties of functional agents, such as laser ablated inorganic nanoparticles (NPs), which include, for instance, gold nanoparticles (Au NPs) and titanium nitride nanoparticles (TiNPs), perovskites, drugs, growth factors, and smart, inorganic polymers. Biocompatible and biodegradable polymers such as chitosan, cellulose, and polycaprolactone are very promising macromolecules as a nanofiber matrix for immobilizing such functional agents. The assimilation of such polymeric matrices with functional agents that possess wide varieties of characteristics require a modified approach towards electrospinning techniques such as coelectrospinning and template spinning. Additional focus within this review is devoted to the state of the art for the implementations of these approaches as viable options for the achievement of multifunctional hybrid nanofibers. Finally, recent advances and challenges, in particular, mass fabrication and prospects of hybrid nanofibers for tissue engineering and biomedical applications have been summarized.

Natural Polymers and Their Nanocomposites Used for Environmental Applications

The aim of this review is to bring together the main natural polymer applications for environmental remediation, as a class of nexus materials with advanced properties that offer the opportunity of integration in single or simultaneous decontamination processes. By identifying the main natural polymers derived from agro-industrial sources or monomers converted by biotechnology into sustainable polymers, the paper offers the main performances identified in the literature for: (i) the treatment of water contaminated with heavy metals and emerging pollutants such as dyes and organics, (ii) the decontamination and remediation of soils, and (iii) the reduction in the number of suspended solids of a particulate matter (PM) type in the atmosphere. Because nanotechnology offers new horizons in materials science, nanocomposite tunable polymers are also studied and presented as promising materials in the context of developing sustainable and integrated products in society to ensure quality of life. As a class of future smart materials, the natural polymers and their nanocomposites are obtained from renewable resources, which are inexpensive materials with high surface area, porosity, and high adsorption properties due to their various functional groups. The information gathered in this review paper is based on the publications in the field from the last two decades. The future perspectives of these fascinating materials should take into account the scale-up, the toxicity of nanoparticles, and the competition with food production, as well as the environmental regulations.

Application of Nanofibers in Virus and Bacteria Filtration

Air pollution is an increasing concern all over the world due to its adverse effects on human health. It claims thousands of lives every year. Hence, the demand for the ventilator, respirator, facemask, body protection, and hospital air filtration has been surging dramatically during the COVID-19 pandemic. Nanofiber membranes with optimal characteristics, such as a high specific surface area and porous microstructure with interconnected pores, can efficiently capture the fine particles (such as bacteria, fungi, virus, etc.). Recently, various types of polymers have been fabricated as electrospun fibrous membranes to be used as an anti-bacterial or anti-viral air filtration media. This review presents a brief overview of air filtration history and its main mechanisms and then the latest research about air filtration with antibacterial and antiviral properties will be reviewed.

Drug Delivery Systems for Photodynamic Therapy: The Potentiality and Versatility of Electrospun Nanofibers

Recently, photodynamic therapy (PDT) has become a promising approach for the treatment of a broad range of diseases, including oncological and infectious diseases. This minimally invasive and localized therapy is based on the production of reactive oxygen species (ROS) able to destroy cancer cells and inactivate pathogens by combining the use of photosensitizers (PSs), light and molecular oxygen. To overcome the drawbacks of drug systemic administration, drug delivery systems (DDS) can be used to carrier the PSs, allowing higher therapeutic efficacy and minimal toxicological effects. Polymeric nanofibers produced by electrospinning emerged as powerful platforms for drug delivery applications. Electrospun nanofibers exhibit outstanding characteristics, such as large surface area to volume ratio associated with high drug loading, high porosity, flexibility, ability to incorporate and release a wide variety of therapeutic agents, biocompatibility and biodegradability. Due to the versatility of this technique, fibers with different morphologies and functionalities, including drug release profile can be produced. The possibility of scalability makes electrospinning even more attractive for the development of DDS. This review aims to explore and show an up to date of the huge potential of electrospun nanofibers as DDS for different PDT applications and discuss the opportunities and challenges in this field. This article is protected by copyright. All rights reserved.

Rational Process Design for Facile Fabrication of Dual Functional Hybrid Membrane of MOF and Electrospun Nanofiber towards High Removal Efficiency of PM2.5 and Toxic Gases

The application of nanofiber (NF) and porous metal-organic framework (MOF) has increasingly attracted attention for the proptection of public health. This composite platform provides the physical sieving of particulate matter (PMs) and capturing gases, serving as an outstanding filtering medium with lightweight and multifunctionality. Herein, process design and optimization were performed to produce a multifunctional membrane comprised NFs and MOF particles. Electrospinning/electrospray techniques were used to fabricate a hybrid membrane of poly(vinyl alcohol) NF and Fe-BTC as an adsorptive MOF on a macroporous nonwoven (NW). Three types of filters were prepared by varying the order of processing steps, i.e., MOF/NF/NW, MOF+NF/NW, and NF/MOF/NW, to elucidate the effect of the fabrication process in the filtration of air pollutant. The optimal filtration performance was achieved in MOF+NF/NW system: the highest filtration efficiency (97%) and outstanding gas capturing efficiencies (≈60% and ≈35% decreases from initial NH₃ and H₂ S concentrations, respectively). However, when air permeability and filtration efficiency are considered, the most desirable configuration for personal protection equipment (PPE) was NF/MOF/NW system, which effectively enabled comfortable breathing without compromising the lightweight and multifunctional performance. This article is protected by copyright. All rights reserved.

Electrospinning of Chitosan for Antibacterial Applications—Current Trends

Chitosan is a natural biopolymer that can be suitable for a wide range of applications due to its biocompatibility, rigid structure, and biodegradability. Moreover, it has been proven to have an antibacterial effect against several bacteria strains by incorporating the advantages of the electrospinning technique, with which tailored nanofibrous scaffolds can be produced. A literature search is conducted in this review regarding the antibacterial effectiveness of chitosan-based nanofibers in the filtration, biomedicine, and food protection industries. The results are promising in terms of research into sustainable materials. This review focuses on the electrospinning of chitosan for antibacterial applications and shows current trends in this field. In addition, various aspects such as the parameters affecting the antibacterial properties of chitosan are presented, and the application areas of electrospun chitosan nanofibers in the fields of air and water filtration, food storage, wound treatment, and tissue engineering are discussed in more detail.

Chitosan films and scaffolds for regenerative medicine applications: A review

Over the last years, chitosan has demonstrated unparalleled characteristics for regenerative medicine applications. Beside excellent antimicrobial and wound healing properties, this polysaccharide biopolymer offers favorable characteristics such as biocompatibility, biodegradability, and film and fiber-forming capabilities. Having plentiful active amine groups, chitosan can be also readily modified to provide auxiliary features for growing demands in regenerative medicine, which is constantly confronted with new problems, necessitating the creation of biocompatible, immunogenic and biodegradable film/scaffold composites. A new look at the chitosan composites structure/activity/application tradeoff is the primary focus of the current review, which can help researchers to detect the bottlenecks and overcome the shortcomings that arose from this intersection. In the current review, the most recent advances in chitosan films and scaffolds in terms of preparation techniques and modifying methods for improving their functional properties, in three major biomedical fields i.e., tissue engineering, wound healing, and drug delivery are surveyed and discussed.

Incorporating silver nanoshell-coated mesoporous silica nanoparticles improves physicochemical and antimicrobial properties of chitosan films

Tailoring nanomaterials with tunable properties is of great importance to develop multifunctional candidates in the biomedical field. In the present study, we aimed to develop a promising nano-hybrid system composed of chitosan (CS) and mesoporous silica nanoparticles with a silver nanoshell coat (CS-AgMSNs). The physicochemical properties of CS-AgMSNs films were characterized using various techniques. Further, the mechanical properties of CS-AgMSNs were evaluated and compared with those of undoped CS film. Moreover, the antimicrobial activities of CS-AgMSNs (with different concentrations) were assessed against E-coli, S. aureus, C. albicans, and A. niger. Our results demonstrated that increasing the concentrations of doped AgMSNs (10 to 40 mg) in CS films lowered their transparency and blocked light transmission effectively. The measured elastic modulus of CS-AgMSNs films (20 and 30 mg) showed a decrease in the stiffness of CS films. Also, the elongation at break for CS-AgMSNs (40 mg) indicated a better flexibility. CS-AgMSNs films (10-40 mg) showed an enhanced antimicrobial activity in a concentration-dependent manner compared to undoped CS films. Collectively, the results suggest that our nano-hybrid CS-AgMSNs matrix has unique and promising properties, and holds potential for use in the biomedical field, food packaging, and textile industry.

Electrostatic Charge Retention in PVDF Nanofiber-Nylon Mesh Multilayer Structure for Effective Fine Particulate Matter Filtration for Face Masks

Currently, almost 70% of the world's population occupies urban areas. Owing to the high population density in these regions, they are exposed to various types of air pollutants. Fine particle air pollutants (<2.5 μm) can easily invade the human respiratory system, causing health issues. For fine particulate matter filtration, the use of a face mask filter is efficient; however, its use is accompanied by a high-pressure drop, making breathing difficult. Electrostatic interactions in the filter of the face mask constitute the dominant filtration mechanism for capturing fine particulate matter; these masks are, however, significantly weakened by the high humidity in exhaled breath. In this study, we demonstrate that a filter with an electrostatically rechargeable structure operates with normal breathing air power. In our novel face mask, a filter membrane is assembled by layer-by-layer stacking of the electrospun PVDF nanofiber mat formed on a nylon mesh. Tribo/piezoelectric characteristics via multilayer structure enhance filtration performance, even under air-powered filter bending taken as a normal breathing condition. The air gap between nanofiber and mesh layers increases air diffusion time and preserves the electrostatic charges within the multi-layered nanofiber filter membrane under humid air penetration, which is advantageous for face mask applications.

Needleless electrospun phytochemicals encapsulated nanofibre based 3-ply biodegradable mask for combating COVID-19 pandemic

The emergence of COVID-19 pandemic has severely affected human health and world economies. According to WHO guidelines, continuous use of face mask is mandatory for personal protection for restricting the spread of bacteria and virus. Here, we report a 3-ply cotton-PLA-cotton layered biodegradable face-mask containing encapsulated phytochemicals in the inner-filtration layer. The nano-fibrous PLA filtration layer was fabricated using needleless electrospinning of PLA & phytochemical-based herbal-extracts. This 3-layred face mask exhibits enhanced air permeability with a differential pressure of 35.78 Pa/cm² and superior bacterial filtration efficiency of 97.9% compared to conventional face masks. Close-packed mesh structure of the nano-fibrous mat results in effective adsorption of particulate matter, aerosol particles, and bacterial targets deep inside the filtration layer. The outer hydrophobic layer of mask exhibited effective blood splash resistance up to a distance of 30 cm, ensuring its utilization for medical practices. Computational analysis of constituent phytochemicals using the LibDock algorithm predicted inhibitory activity of chemicals against the protein structured bacterial sites. The computational analysis projected superior performance of phytochemicals considering the presence of stearic acid, oleic acid, linoleic acid, and Arachidic acid exhibiting structural complementarity to inhibit targeted bacterial interface. Natural cotton fibers and PLA bio-polymer demonstrated promising biodegradable characteristics in the presence of in-house cow-dung based biodegradation slurry. Addition of jaggery to the slurry elevated the biodegradation performance, resulting in increment of change of weight from 07% to 12%. The improved performance was attributed to the increased sucrose content in biodegradation slurry, elevating the bacterial growth in the slurry. An innovative face mask has shown promising results for utilization in day-to-day life and medical frontline workers, considering the post-pandemic environmental impacts.

Potential natural polymer-based nanofibres for the development of facemasks in countering viral outbreaks

The global coronavirus disease 2019 (COVID-19) pandemic has rapidly increased the demand for facemasks as a measure to reduce the rapid spread of the pathogen. Throughout the pandemic, some countries such as Italy had a monthly demand of ca. 90 million facemasks. Domestic mask manufacturers are capable of manufacturing 8 million masks each week, although the demand was 40 million per week during March 2020. This dramatic increase has contributed to a spike in the generation of facemask waste. Facemasks are often manufactured with synthetic materials that are non-biodegradable, and their increased usage and improper disposal are raising environmental concerns. Consequently, there is a strong interest for developing biodegradable facemasks made with for example, renewable nanofibres. A range of natural polymer-based nanofibres has been studied for their potential to be used in air filter applications. This review article examines potential natural polymer-based nanofibres along with their filtration and antimicrobial capabilities for developing biodegradable facemask that will promote a cleaner production.

Chitin and chitosan on the nanoscale

In a matter of decades, nanomaterials from biomass, exemplified by nanocellulose, have rapidly transitioned from once being a subject of curiosity to an area of fervent research and development, now reaching the stages of commercialization and industrial relevance. Nanoscale chitin and chitosan, on the other hand, have only recently begun to raise interest. Attractive features such as excellent biocompatibility, antibacterial activity, immunogenicity, as well as the tuneable handles of their acetylamide (chitin) or primary amino (chitosan) functionalities indeed display promise in areas such as biomedical devices, catalysis, therapeutics, and more. Herein, we review recent progress in the fabrication and development of these bio-nanomaterials, describe in detail their properties, and discuss the initial successes in their applications. Comparisons are made to the dominant nanocelluose to highlight some of the inherent advantages that nanochitin and nanochitosan may possess in similar application.

A review on the applications of electrospun chitosan nanofibers for the cancer treatment

In recent years, the incidence of cancer is increasing every day due to poor quality of life (industrialization of life). Therefore, the treatment of cancer has received much attention from therapists. So far, many anticancer drugs have been used to treat cancer patents. However, the direct use of the anticancer drugs has the adverse side effects for patents and several limitations to treat process. Natural chitosan nanofibers prepared by electrospinning method have unique properties such as high surface area, high porosity, suitable mechanical properties, nontoxicity, biocompatibility, biodegradability, biorenewable, low immunogenicity, better clinical functionality, analogue to extracellular model, and easy production in large scale. Therefore, this bio-polymer is a very suitable case to deliver of the anti-cancer drugs to treat cancer patents. In this review summarizes the electrospinning synthesis of chitosan and its therapeutic application for the various cancer treatment.

Design and development of a nozzle-free electrospinning device for the high-throughput production of biomaterial nanofibers

This technical note provides a step-by-step guide for the design and construction of a temperature-controlled nozzle-free electrospinning device. The equipment uses a rotating mandrel partially immersed within a polymer solution to produce fibers in an upward motion by inducing the formation of multiple Taylor cones and subsequently multi-jetting out of an electrified open surface. Free-surface electrospinning can overcome limitations and drawbacks associated with single and multi-nozzle spinneret configurations, such as low yield, limited production capacity, nonuniform electric field distribution, and clogging. Most importantly, this lab-scaled high-throughput device can provide an alternative economical route for needleless electrospinning research, in contrast to the high costs associated with industrially available upscaling equipment. Among the device's technical specifications, a key feature is a cryo-collector mandrel, capable of collecting fibers in sub-zero temperatures, which can induce ultra-porous nanostructures, wider pores, and subsequent in-depth penetration of cells. A multi-channel gas chamber allows the conditioning of the atmosphere, temperature, and airflow, while the chamber's design averts user exposure to the high-voltage components. All the Computer-Aided Design (CAD) files and point-by-point assembly instructions, along with a list of the materials used, are provided.

Small AgNP in the Biopolymer Nanocomposite System

In this work, ultra-small and stable silver nanoparticles (AgNP) on chitosan biopolymer (BP/AgP) were prepared by in situ reduction of the diamminesilver(I) complex ([Ag(NH₃)₂]⁺) to create a biostatic membrane system. The small AgNP (3 nm) as a stable source of silver ions, their crystal form, and homogeneous distribution in the whole solid membrane were confirmed by transmission electron microscopy (TEM), scanning electron microscopy (SEM), and atomic force microscopy (AFM). The X-ray photoelectron spectroscopy (XPS) and Auger analysis were applied to investigate the elemental composition, concentration, and chemical state of surface atoms. It was found that ultra-small metallic nanoparticles might form a steady source of silver ions and enhance the biostatic properties of solid membranes. Ultra-small AgNP with disturbed electronic structure and plasmonic properties may generate interaction between amine groups of the biopolymer for improving the homogeneity of the nanometallic layer. In this work, the significant differences between the typical way (deposition of ex-situ-prepared AgNP) and the proposed in-situ synthesis approach were determined. The improved thermal stability (by thermogravimetry and differential scanning calorimetry (TG/DSC) analysis) for BP/AgP was observed and explained by the presence of the protective layer of a low-molecular silver phase. Finally, the antibacterial activity of the BP/AgP nanocomposite was tested using selected bacteria biofilms. The grafted membrane showed clear inhibition properties by destruction and multiple damages of bacteria cells. The possible mechanisms of biocidal activity were discussed, and the investigation of the AgNP influence on the bacteria body was illustrated by AFM measurements. The results obtained concluded that the biopolymer membrane properties were significantly improved by the integration with ultra-small Ag nanoparticles, which added value to its applications as a biostatic membrane system for filtration and separation issues.

Face Masks in the New COVID-19 Normal: Materials, Testing, and Perspectives

The increasing prevalence of infectious diseases in recent decades has posed a serious threat to public health. Routes of transmission differ, but the respiratory droplet or airborne route has the greatest potential to disrupt social intercourse, while being amenable to prevention by the humble face mask. Different types of masks give different levels of protection to the user. The ongoing COVID-19 pandemic has even resulted in a global shortage of face masks and the raw materials that go into them, driving individuals to self-produce masks from household items. At the same time, research has been accelerated towards improving the quality and performance of face masks, e.g., by introducing properties such as antimicrobial activity and superhydrophobicity. This review will cover mask-wearing from the public health perspective, the technical details of commercial and home-made masks, and recent advances in mask engineering, disinfection, and materials and discuss the sustainability of mask-wearing and mask production into the future.

Polyacrylonitrile/polyimide composite sub-micro fibrous membranes for precise filtration of PM0.26 pollutants

Particulate matter (PM) pollution has enormously threatened ecosystem and public health. Among various air filtration medium, fibrous ones are very attracting and promising, with an array of advantages such as high specific surface area, and good internal connectivity. Even so, the large-scale fabrication of fibrous filtration materials still remains challenging. Here, three-dimensional polyacrylonitrile/polyimide (PAN/PI) composite sub-micro fibrous membranes were fabricated facilely via free surface electrospinning for precise filtration of PM_0.26 pollutants, where the waste PI short fibers were utilized as raw material. The resultant composite fibrous membranes, featuring thin fiber diameter (~150 nm), low areal density (<0.8 g m^-2), large porosity, and highly tortuous airflow channels with uniform poresize distribution, possessed excellent mechanical property with tensile strength of 4.95 MPa (twice that of pristine PAN), high thermal durability as well as remarkable filtration performance for ultrafine NaCl aerosol particles (≤0.26 µm) even after multiple filtration tests at high airflow velocity of 14.1 cm s^-1. The deepened aperture channels inside three-dimensional sub-micro fibrous membranes are tortuous enough for capturing ultrafine PMs from the airstream mainly via diffusion, interception, and impaction mechanisms, and the reported large-scale fabrication of cost-effective homogeneous PAN/PI fibrous filter media is promising for industrial production and commercial applications.

Electrospun Nano-Fibers for Biomedical and Tissue Engineering Applications: A Comprehensive Review

Pharmaceutical nano-fibers have attracted widespread attention from researchers for reasons such as adaptability of the electro-spinning process and ease of production. As a flexible method for fabricating nano-fibers, electro-spinning is extensively used. An electro-spinning unit is composed of a pump or syringe, a high voltage current supplier, a metal plate collector and a spinneret. Optimization of the attained nano-fibers is undertaken through manipulation of the variables of the process and formulation, including concentration, viscosity, molecular mass, and physical phenomenon, as well as the environmental parameters including temperature and humidity. The nano-fibers achieved by electro-spinning can be utilized for drug loading. The mixing of two or more medicines can be performed via electro-spinning. Facilitation or inhibition of the burst release of a drug can be achieved by the use of the electro-spinning approach. This potential is anticipated to facilitate progression in applications of drug release modification and tissue engineering (TE). The present review aims to focus on electro-spinning, optimization parameters, pharmacological applications, biological characteristics, and in vivo analyses of the electro-spun nano-fibers. Furthermore, current developments and upcoming investigation directions are outlined for the advancement of electro-spun nano-fibers for TE. Moreover, the possible applications, complications and future developments of these nano-fibers are summarized in detail.

Needle-disk Electrospinning: Mechanism Elucidation, Parameter Optimization and Productivity Improvement

BACKGROUND

Nanofiber's productivity plagues nanofibrous membranes' applications in many areas. Herein, we present the needle-disk electrospinning to improve throughput. In this method, multiple high-curvature mentals are used as the spinning electrode.

METHODS

Three aspects were investigated: 1) mechanism elucidation of the needle-disk electrospinning; 2) parameter optimization of the needle-disk electrospinning; 3) productivity improvement of the needle-disk electrospinning.

RESULTS

Results show that high-curvature electrode evokes high electric field intensity, making lower voltage supply in spinning process. The needle number, needle length and needle curvature synergistically affect the spinning process and nanofiber morphology. Additionally, higher disk rotation velocity and higher voltage supply can also result in higher nanofiber's productivity.

CONCLUSION

Compared with previous patents related to this topic, the needle-disk electrospinning is featured with the merits of high throughput, low voltage supply, controllable spinning process and nanofiber morphology, benefiting the nanofiber practical industrial employment and further applications of nanofiber-based materials.

Wet Relaxation of Electrospun Nanofiber Mats

Electrospinning can be used to produce nanofiber mats. One of the often used polymers for electrospinning is polyacrylonitrile (PAN), especially for the production of carbon nanofibers, but also for a diverse number of other applications. For some of these applications—e.g., creation of nano-filters—the dimensional stability of the nanofiber mats is crucial. While relaxation processes—especially dry, wet and washing relaxation—are well-known and often investigated for knitted fabrics, the dimensional stability of nanofiber mats has not yet been investigated. Here we report on the wet relaxation of PAN nanofiber mats, which are dependent on spinning and solution parameters such as: voltage, electrode distance, nanofiber mat thickness, and solid content in the solution. Our results show that wet relaxation has a significant effect on the samples, resulting in a dimensional change that has to be taken into account for nanofiber mats in wet applications. While the first and second soaking in pure water resulted in an increase of the nanofiber mat area up to approximately 5%, the dried sample, after the second soaking, conversely showed an area reduced by a maximum of 5%. For soaking in soap water, small areal decreases between approximately 1–4% were measured.

Evaluation of electrospun poly (vinyl alcohol)-based nanofiber mats incorporated with Zataria multiflora essential oil as potential wound dressing

Infections, especially those caused by multi-drug resistant pathogens, result in serious problems in wound healing process. In this study, Zataria multiflora (ZM) essential oil, as a strong natural antimicrobial agent, is incorporated into poly (vinyl alcohol)-based nanofiber mats to fabricate a novel wound dressing. Different amounts of ZM essential oil (0, 2, 5 and 10% (v/v)) were incorporated into chitosan/poly(vinyl alcohol)/gelatin (CS/PVA/Gel) solutions and then were successfully electrospun into beadless and uniform fibers with 95 ± 14, 154 ± 27, 187 ± 40 and 218 ± 58 nm in diameters, respectively. The produced nanofiber mats (CS/PVA/Gel/ZM) were chemically crosslinked by glutaraldehyde vapor. The chemical compositions of ZM essential oil and nanofiber mats were analyzed using Gas Chromatography-Mass Spectrometry (GC-MS) and Fourier Transform Infrared Spectroscopy (FTIR), respectively. The antimicrobial activity of the CS/PVA/Gel/ZM nanofiber mats was determined by the AATCC100 method. The nanofiber mat loaded with 10% of ZM essential oil completely inhibited the growth of Staphylococcus aureus, Pseudomonas aeruginosa and Candida albicans after 24 h of incubation. Swelling investigations showed that the produced nanofibers have a substantial ability to take up water, in the range of 400-900%. Mechanical properties of the nanofiber mats were studied by tensile testing. Furthermore, they were found to be non-toxic by biocompatibility assays on mouse fibroblast (L929) cells. The obtained results have demonstrated that CS/PVA/Gel nanofiber mats, loaded with ZM essential oil, are promising alternatives to conventional wound dressings.

Synthesis of zeolitic imidazolate framework-8 on polyester fiber for PM2.5 removal

Zeolitic imidazolate framework-8 (ZIF-8) was introduced on the surface of fibers of a non-woven fabric made of polyethylene terephthalate (PET). The phase structure, morphology, textural properties and chemical structure were studied using X-ray diffraction (XRD), scanning electron microscopy (SEM), nitrogen (N₂) adsorption analyzer and Fourier transform infrared spectroscopy (FTIR). The XRD, SEM and FTIR results indicated that ZIF-8 had been successfully coated on the PET fibers. N₂ adsorption analyses suggested that addition of ZIF-8 significantly increased the specific surface and micropore volume of composites. The PM_2.5 removal experiment showed the filtration efficiency of ZIF-8/PET was twice as high as that of pure PET. Meanwhile, ZIF-8/PET also displayed a low pressure drop and good recycling performance. This research provided a facile method to deposit active ZIF-8 onto polymers with low air resistance, and that ZIF-8/PET was a good candidate as an air filter for PM_2.5 removal.

Zeolitic imidazolate framework-8 (ZIF-8) was introduced on the surface of fibers of a non-woven fabric made of polyethylene terephthalate (PET).