Viscous liquid-liquid wetting and dewetting of textured surfaces

We experimentally investigate the spreading and receding behavior of small water droplets immersed in viscous oils on grid-patterned surfaces using synchronized bottom and profile views. In particular, the evolution of apparent advancing and receding contact angles of droplets fed at constant flow rate is studied as a function of grid surface coverage and height for a wide range of external phase viscosity. Detailed examination of droplet aspect ratio during inflation process provides an averaging method for characterization of quasi-static advancing angles on heterogeneous surfaces. Droplets spreading in partial Cassie state on planar microfluidic grids are also shown to capture oil patches that further evolve into trapped oil droplets depending on grid aspect ratio. The natural retraction velocity of thin water films is examined based on external phase velocity and regime maps of trapped droplets are delineated based on control parameters.

Configurational diffusion transport of water and oil in dual continuum shales

Understanding fluid flow in shale rocks is critical for the recovery of unconventional energy resources. Despite the extensive research conducted on water and oil flow in shales, significant uncertainties and discrepancies remain in reported experimental data. The most noted being that while oil spreads more than water on shale surfaces in an inviscid medium, its uptake by shale pores is much less than water during capillary flow. This leads to misjudgement of wettability and the underlying physical phenomena. In this study, therefore, we performed a combined experimental and digital rock investigation on an organic-rich shale including contact angle and spontaneous imbibition, X-ray and neutron computed tomography, and small angle X-ray scattering tests to study the potential physical processes. We also used non-equilibrium thermodynamics to theoretically derive constitutive equations to support our experimental observations. The results of this study indicate that the pre-existing fractures (first continuum) imbibe more oil than water consistent with contact angle measurements. The overall imbibition is, however, higher for water than oil due to greater water diffusion into the shale matrix (second continuum). It is shown that more water uptake into shale is controlled by pore size and accessibility in addition to capillary or osmotic forces i.e. configurational diffusion of water versus oil molecules. While the inorganic pores seem more oil-wet in an inviscid medium, they easily allow passage of water molecules compared to oil due to the incredibly small size of water molecules that can pass through such micro-pores. Contrarily, these strongly oil-wet pores possessing strong capillarity are restricted to imbibe oil simply due to its large molecular size and physical inaccessibility to the micro-pores. These results provide new insights into the previously unexplained discrepancy regarding water and oil uptake capacity of shales.

Biomimicking properties of cellulose nanofiber under ethanol/water mixture

The two types of cellulose nanofiber (CNF) surface characteristics were evaluated by oil contact angle under ethanol-water solution at several concentrations as well as in air. Wood pulp-based 2,2,6,6-tetramethylpiperidine-1-oxylradical (TEMPO)-oxidized cellulose nanofiber (TOCNF) sheets and bamboo-derived mechanical counter collision cellulose nanofiber (ACC-CNF) sheets were fabricated by casting followed by drying. The CNF shows underwater superoleophobic mimicking fish skin properties and slippery surface mimicking Nepenthes pitcher. The underwater superoleophobic properties of CNF was evaluated theoretically and experimentally. The theoretical calculation and experimental results of contact angle showed a large deviation. The roughness, zeta potential, and water absorption at different concentrations were key factors that determine the deviation. Antifouling investigation revealed that CNF was a good candidate for antifouling material.

Flow stabilization in wearable microfluidic sensors enables noise suppression

Dilatometric strain sensors (DSS) that work based on detection of volume change in microfluidic channels; i) are highly sensitive to biaxial strain, ii) can be fabricated using only soft and transparent materials, and iii) are easy to integrate with smart-phones. These features are especially attractive for contact lens based intraocular pressure (IOP) sensing applications. The inherent flow stabilization of the microfluidic systems is an additional advantage suitable for filtering out rapid fluctuations. Here, we have demonstrated that the low-pass filtering in microfluidic sensors improves the signal-to-noise-ratio for ophthalmic applications. We have fabricated devices with a time constant in the range of 1-200 seconds. We have demonstrated that the device architecture and working liquid viscosity (10-866 cSt) are the two independent factors that determine the sensor time constant. We have developed an equivalent circuit model for the DSS that accurately represents the experimental results thus can be used as a computational model for design and development of microfluidic sensors. For a sensor with the time constant of 4 s, we report that microfluidic signal filtering in IOP monitoring applications can suppress the rapid fluctuations (i.e., the noise due to ocular pulsation, blinking etc.) by 9 dB without the need for electronic components.

Modeling and Measurement on the Sliding Behavior of Microgrooved Surfaces

The sliding behavior of anisotropic surfaces is a crucial property to their applications from fundamental research to practical fields. Herein, we propose a theoretical model for analyzing the sliding behavior based on the concept of adhesion energy. Surface Evolver simulation is conducted to determine the adhesion energy per unit area. The microgrooved surfaces are fabricated and characterized to validate the proposed theory. It is found that the apparent contact angle measured along the direction parallel to the strips increases with the increase of microgroove width, while the corresponding sliding angles exhibit an opposite trend. The adhesion energy per unit area has a constant value regardless of the droplet volume. The different sliding behaviors of anisotropic surfaces along the perpendicular and parallel directions are attributed to the difference in the corresponding adhesion energies per unit area. The proposed model is expected to be used for predicting the sliding behavior of anisotropic surfaces.

Microfluidic Devices Containing ZnO Nanorods with Tunable Surface Chemistry and Wetting-Independent Water Mobility

Interest in polydimethylsiloxane (PDMS) microfluidic devices has grown dramatically in recent years, particularly in the context of improved performance lab-on-a-chip devices with decreasing channel size enabling more devices on ever smaller chips. As channels become smaller, the resistance to flow increases and the device structure must be able to withstand higher internal pressures. We report herein the fabrication of microstructured surfaces that promote water mobility independent of surface static wetting properties. The key tool in this approach is the growth of ZnO nanorods on the bottom face of the microfluidic device. We show that water flow in these devices is similar whether the textured nanorod-bearing surface is hydrophilic or superhydrophobic; that is, the device tolerates a wide range of surface wetting properties without changing the water flow within the device. This is not the case for smooth surfaces with different wetting properties, wherein hydrophilic surfaces result in slower flow rates. The ability to create monolayer-coated ZnO nanorods in a PDMS microfluidic device also allows for a variety of surface modifications within standard mass-produced devices. The inorganic ZnO nanorods can be coated with alkyl phosphonate monolayers. These monolayers can be used to convert hydrophilic surfaces into hydrophobic and even superhydrophobic surfaces that provide a platform for further surface modification. We also report photopatterned biomolecule immobilization within the channels on the monolayer-coated ZnO rods.

Anomalous Wetting of Underliquid Systems: Oil Drops in Water and Water Drops in Oil

We have investigated the wetting phenomena of two underliquid systems, i.e., oil (drop) in water medium and water (drop) in oil medium for two different substrates, poly(methyl methacrylate) (PMMA) and glass. We have conducted detailed static (equilibrium) and dynamic contact angle measurements of drops on substrates kept in air, water, and oils of varying densities, viscosities, and surface tensions. We compared the experimentally observed contact angles with those predicted by the conventional wetting theories, namely, Young's equation and the Owens and Wendt approach. The results reported herein showed that experimental values vary in the range of 8-20% with the conventional theoretical model for water (drop) in oil (viscous surrounding medium) on PMMA substrate. However, oil (drop) in water medium on PMMA does not show such an anomaly. By taking into consideration a thin oil film between a water drop and PMMA originating from the surrounding oil medium, the modified Young's equation is proposed here. We found that the percentage difference between experimentally observed contact angles with modified Young's equation is in the range of 0.88-5.88%, which is very less compared to percentage difference with classic Young's equation. For glass substrates, the standard Young's equation does not translate to the underliquid systems whereas the Owens and Wendt theory could not correctly predict the underliquid contact angles. However, the modified Young's equation with thin-film consideration agrees very well with the experimental values and thereby demonstrated the presence of a thin film between a drop and glass substrate originating from the surrounding viscous medium. This present experimental study coupled with detailed theoretical analyses demonstrates the anomalous wetting signature of drops on substrates submerged in surrounding viscous medium, which is very different from the reported studies for drops on substrates kept in air (inviscid medium).